The present invention is, in at least one aspect, a liquid recovery system.
The present invention also or alternatively relates to liquid recovery apparatus, methods associated with the use of such apparatus and liquid recovery (particularly but not necessarily so) in respect of a treatment liquid associated with pieces of a comestible (e.g. comestible pieces such as apples, peppers, etc).
The present invention also or alternatively relates to apparatus to separate the liquid and solids, or recover the liquid (if desired) and separately recover (if desired) the solids, of a mixed liquid and solids material.
By way of example the liquid can be a treatment liquid (whether of a serial treatment with one or more different liquids) of solids such as apple pieces, or pieces of another fruit, vegetable or the like item [e.g. herbs] or indeed whole fruit and/or vegetables.
By way of example we include by way of reference a treatment regime disclosed in WO03/017773 of HortResearch. That involves the use of one or more liquids.
In any such system, including our own subsidiary's and our evolution of the HortResearch procedure (www.fresh-appeal.com), there is the prospect of dipping of the product (e.g. apple slices) in a bath of a treatment liquid. The liquid system of a last batch can contain components to be recovered for re-use or different use or to be recovered to avoid a pollutant stream being passed to a discharge into the environment.
In the process discussed below, there is the value of recovering, for example, anti-browning treatment species of a liquid system so as to provide a drier apple piece whilst recovering the valuable content of any excess liquid being removed. This allows downstream a handling of a drier product whilst recovering value.
In the aforementioned patent specifications reference is made to shaking or draining between stages. The present invention sees an advantage in a reliance upon a centrifugal egress of liquid in a spun environment of the solids or fruit pieces.
The present invention also sees an advantage in providing a spin regime of plural spin environments, each environment being able to receive serially, at appropriate stages, the mixed solids/liquid input so as to up throughput. Preferably any such arrangement has a staggering of the stages at which each spin environment is operating.
It is therefore one or more objects of the present invention to provide an alternative (whether a system, apparatus, method or other) to existing liquid recovery regimes or liquid/solids separation regimes in a treatment regime.
It is also a further or alternative object to provide apparatus to receive, spin dry and discharge discrete items.
In an aspect the invention consists in an apparatus to separate the liquid and solids, or recover the liquid and separately recover the solids, of a mixed liquid and solids material (e.g. liquid treated comestible pieces), said apparatus comprising or including
a rotatable bowl having a bottom discharge opening or chute and a top opening to receive the mixed liquid and solids material, the bowl being sufficiently perforate to allow a centrifugal, or centrifugal and gravitational, egress of liquid, but not the solids, from the bowl when the bottom discharge opening or chute is at least substantially plug closed,
a plug or plug assembly (“plug”) able to be moved between conditions whereby the discharge opening or chute (“discharge outlet”) of the bowl will not discharge or will discharge solids (“closed” and “open” conditions respectively),
a drive to rotate directly or indirectly (i) the rotatable bowl or (ii) both the rotatable bowl and at least part of the plug, and
a drain or liquid recovery arrangement to receive liquid egressing from the bowl.
Preferably the plug or part thereof keys to the bowl and a drive to rotate the bowl synchronously also rotates at least part of the plug.
Preferably the rotational axes of the bowl and plug are aligned or are at least substantially vertical.
Preferably a feed device can load the mixed liquid and solids material into the bowl once the plug is closing the discharge outlet.
Preferably there is a control system whereby the following operational sequence applies:
Optionally the dumping of solids can be assisted by an hygienic air flow.
Preferably the bowl is substantially cylindrical above a substantially frustoconical zone to the outlet [preferably a conduit in part used to rotatably mount the rotatably drivable bowl].
In another aspect the invention is a liquid recovery plant (e.g. suitable for liquid treated comestible pieces) comprising or including
a bank or array of apparatus of the present invention as previously defined as aforesaid, and
a feed device able serially to feed into each bowl, when each bowl is at least substantially empty of solids and when closed by its plug, a quantum of the mixed liquid and solids material.
Preferably the feed device is a rotatable hopper with a chute outlet (e.g. an asymmetric frustum) set to discharge away from the hopper's rotational axis thereby to be able to index/register to each of a plurality of bowls disposed about that rotational axis.
Preferably the hopper has a stipple profiled inner surface (e.g. of 6WL stainless steel) to reduce solids retention.
Preferably the control is such that, with respect to each pluggable bowl, there is
In a further aspect the present invention is the use of a centrifugal, or centrifugal and gravitational, separation of a comestible piece treatment liquid from the comestible pieces, with recovery of at least some of such separated liquid and harvesting of the drier comestible pieces.
In another aspect the invention is a system for recovering a liquid for recycle from a comestible or comestible pieces (“comestible”) processing line or lines, the system being reliant on
plural perforate rotatable bowls, each bowl with an opening to allow loading of the bowl with the comestible from above, and each bowl with a pluggable discharge opening for the comestible,
at least one collection arrangement for the bowls whereby liquid centrifugally and/or gravitationally leaving each bowl is recovered, and
at least one comestible receiving arrangement for the comestible from the bowls;
the apparatus being operated such that infeeds of the comestible with its liquid into the bowls are staggered by an infeed arrangement and the outfeed of the comestible from the plural bowls is staggered thereby to provide an at least receipt of the comestible by the at least one collection arrangement.
Preferably the bowl has recessed zones having outlets for the liquid outflow.
Preferably these zones are outwardly form dimples with a slit of some form (preferably a cruciform slit or a starburst slit).
The dimpled slit forms can be dimpled when a precursor sheet of stainless steel preferably after laser or water jet cutting the opening.
By way of example only, the plant, apparatus, methods, procedures of the present invention can be used with any liquid ingredient recovery process or any liquid pollutant recovery process where the liquid is associated with solids to be cleared of at least some of that liquid.
By way of an example we wish to refer to a comestible treatment regime (e.g. not just restricted to apple pieces) that includes [for example as disclosed in New Zealand patent 513899/513936 or WO03/017773 of HortResearch]. Such a system [whether or not it uses a UV irradiation using apparatus as in New Zealand patents 518658 and 542509] does associate the comestible pieces (as solids) with at least one liquid system (“liquid”).
The treatment regime can include in any suitable sequence [not necessarily the sequence as listed]
(a) UV irradiation
(b) sub-lethal heating and/or
(c) an anti-browning treatment.
It may even have had precursor steps.
If, for example, a step is the anti-browning treatment with an aqueous presence of an ascorbate [e.g. calcium ascorbate alone] and/or ascorbic acid and/or soluble and compatible salt(s) (e.g. calcium salts), recovery of such calcium and/or ascorbate species can quickly recover the cost of plant to clear the treated comestible pieces of any excess presence of such species when much of the water, as the species carrier, is removed from the solids product stream being recovered (by dumping from the bowl) onto a conveyor or chute for downstream handling [e.g. cooling, packing, etc].
The present invention also relates in apparatus, whether the assembly, subassembly or components of a system, substantially as herein described with reference to any one or more of the accompanying drawings.
In yet a further aspect the invention consists in a method of separating a liquid from solids which involves a temporarily plugged bowl able to spin.
Preferably the arrangement is substantially as herein described with reference to any one or more of the accompanying drawings.
In another aspect the invention is a system for recovering liquid from a liquid associated comestibles or liquid associated comestible pieces (“comestible”) on a comestible processing line;
wherein the system uses apparatus that comprises or includes:
plural perforate rotatable bowls, each bowl with a pluggable gravity discharge opening for the comestible and each bowl with an opening to allow loading of the bowl with the liquid associated comestible from above,
a collection arrangement for the bowls, or each bowl, whereby liquid centrifugally and/or gravitationally leaving each bowl, at least when each bowl is plug closed and rotating, is recovered, and
a comestible receiving arrangement as part of the processing line for the comestible from each bowl;
and wherein the apparatus is operated such that
infeed(s) of the comestible with its associated liquid into the bowls are staggered, bowl by bowl, by at least one infeed arrangement,
the outfeed(s) of the comestible from the plural bowls is staggered, bowl to bowl, thereby to provide a sequenced receipt of the comestible by the comestible receiving arrangement, and
each bowl with its plugged gravity discharge opening and its comestible and any associated liquid content is spun up from its comestible and associated liquid receiving stationary, or rotating, condition and each bowl is spun down to a slowly rotating and/or non rotating discharging condition.
Optionally the infeed arrangement is of a single conveyer dispensing comestible and liquid sequentially in the bowls reliant upon a sequentially presented chute to the bowls.
Optionally plural conveyors provide the infeed, one conveyor to each bowl.
Optionally circulating conveyor serially infeeds to each bowl.
Optionally a carousel of the bowls serially presents each bowl to an infeed conveyor.
Preferably each bowl and its plug is spinning at sub optimal rotational speeds for the centrifugal and gravitational separation of the liquid from the comestible and in the bowl.
The invention is also a method of recovering at least some liquid from a liquid associated comestible or liquid associated comestible pieces (“comestible”), said method comprising
sequentially loading plural perforate rotatable bowls, each bowl with a pluggable discharge opening for gravity discharge when unplugged of the comestible, and each bowl with an opening to allow loading of the bowl with the liquid associated comestible from above, and
rotating each bowl to cast liquid from within the bowl to at least one zone from whence the liquid is recoverable prior to unplugging the respective bowl before a discharge of the comestible, and recovering the liquid from the at least one zone.
As used herein “solids” includes one or more types of solid material. “Solid” preferably refers to a comestible [e.g. a comestible piece of a treated or part treated fruit or vegetable]. Typical examples include for instance fruits (e.g. apples, berries, pears, peppers, cabbages, lettuces, turnips, carrots, beetroot, potatoes, onions, etc).
As used herein the term “(s)” following a noun means one or both of the singular or plural forms.
As used herein the term “and/or” means “and” or “or”. In some circumstances it can mean both.
This invention may also be said broadly to consist in the parts, elements and features referred to or indicated in the specification of the application, individually or collectively, and any or all combinations of any two or more of said parts, elements or features, and where specific integers are mentioned herein which have known equivalents in the art to which this invention relates, such known equivalents are deemed to be incorporated herein as if individually set forth.
A preferred form of the present invention will now be described with reference to the accompany drawings in which
In preferred embodiments of the present invention, the apparatus for hygienic purposes, as well as for appearance, is where appropriate preferably formed from a suitable stainless steel.
Preferably the arrangement is substantially as shown in
From the platforms 2 and 3 a control panel 5 can be provided.
Shown in the drawings as 6A, 6B and 6C (6C not shown) are three assemblies adapted to rotate from their respective mount 7A, 7B and 7C (7C not shown).
Surrounding each bowl is a quickly removable housing component 8A, 8B and 8C (8C not shown) respectively for each of the assemblies.
Shown above each of the assemblies 6A to 6C is a respective plug assembly 9A, 9B and 9C (9C not shown) respectively.
Shown supported rotatably from the upper platform and the upstand from the lower platform is an asymmetric hopper 10 having a discharge outlet 11 able, upon rotation, of migrating the opening so that it comes into register or indexes serially, or as required by the controller, and under the control of its rotational drive, over the open annulus about each plug assembly within each bowl.
As can be seen in
Shown in the exploded view is a drive sprocket 15 for a belt (16) from the sprocket 15A of a motor assembly 17.
Shown forming part of the housing arrangement of each rotatable bowl is an outwardly flared intake guide member 18 for each housing assembly (whether incorporating 8A, 8B and 8C) ensuring the capture into the bowl of all solids that are dropped via the outlet 11 from the hopper 10 when in register over the annulus between the plug assembly and bowl.
The plug assemblies 9A to 9C respectively can best be understood by reference to
Shown in
The component 19 is free to rotate relative to the support it receives from above.
Any suitable mounting of this kind is appropriate from the platform 3 including that that can be discerned from the exploded view where plate 26 connects. There can be a series of telescopic actions to emphasise movement. A pneumatic cylinder or linear motor 23 can be used to control the movement of the slider 25 that carries in part the component 19 and its separate pneumatic drive.
Persons skilled in the art with reference to the drawings 9 to 11 will see how a pneumatic cylinder 23 and its piston 24 has the ability to raise and lower, from the zone 21, the member 19.
As can be seen the component 19 includes a keyable outstand 22 which is adapted to key into the bowl or the support of the bowl so that it rotates in unison with the bowl.
The appropriate keying arrangement for the bowl provided by a region of the bowl is preferably such that the contraction and expansion movement upwardly and downwardly respectively of the telescopic assembly remains keyed between the open and closed conditions.
Also shown in the drawings in
In operation the through put can be nearly continuous. As one bowl empties, one can be loading and the other can beat full spin speed. The discharge from a fully spun load in a bowl is assisted by the bowl abruptly being halted in its rotation from a lesser speed than the fully ramped up spin speed. Hygienically filtered air can also be used to assist evacuation by air blow.
An abrupt stop leads to a sudden slump drop of the comestible pieces yet none of the speeds at intake or near discharge are harmful to the product. And nor the full spin speed.
A complete cycle can be over a period as little as, say, 20 seconds to 2 minutes. For example over a period of, say, 10 seconds the bowl can be spun up to about 50RPM as it is loading, then spun up to from 250 to 300 RPM for about 15 seconds, and finally spun down as it is unplugged and finally, for example over about 2 seconds, brought from a much slower speed to an abrupt halt.
Options and/or features to note include:
Number | Date | Country | Kind |
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589834 | Dec 2010 | NZ | national |
Number | Date | Country | |
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Parent | PCT/NZ11/00208 | Oct 2011 | US |
Child | 13913914 | US |