Liquid replenishing method and liquid ejection recording apparatus using the same method

Information

  • Patent Grant
  • 6168268
  • Patent Number
    6,168,268
  • Date Filed
    Wednesday, October 14, 1998
    25 years ago
  • Date Issued
    Tuesday, January 2, 2001
    23 years ago
Abstract
A liquid replenishing method into a liquid supply mechanism, the liquid supply mechanism comprising three or more liquid supply paths, each liquid supply path having a sub-tank for temporarily retaining a liquid and for supplying the liquid by guiding the atmosphere thereinto, the liquid replenishing method comprising the steps of preparing a plurality of negative pressure generators, each for replenishing the sub-tank with the liquid, the number of negative pressure generators being smaller than the number of liquid supply paths, and grouping the plurality of liquid supply paths into groups according to the number of negative pressure generators, and establishing a hermetically closed space in a sub-tank with a greatest liquid consumption in each group, and replenishing the liquid while depressurizing the inside of the sub-tank kept as the hermetically closed space, by the negative pressure generator associated with each group.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a liquid replenishing method in a liquid supplying mechanism capable of supplying a plurality of liquids of different kinds and to a liquid ejection recording apparatus for ejecting the liquids to effect recording by making use of the foregoing method. More particularly, the invention concerns a color ink jet recording apparatus of a type in which ink liquids reserved in main tanks are fed therefrom to be temporarily retained in corresponding sub-tanks, the ink liquids are supplied from the sub-tanks to corresponding printing heads, and a certain ink liquid, when used up in the associated sub-tank, is replenished from the main tank thereof to the sub-tank.




2. Related Background Art




The technology concerning the supply of liquid using liquid supply paths is in practical use in a variety of fields, and an example of the application is an ink jet recording apparatus as a liquid supplying apparatus for ejecting droplets of ink from a recording head to achieve recording on a recording medium.




The ink jet recording apparatus has advantages of capability of recording a high-quality image at high speed but with low noise and capability of readily obtaining a color image, and recently has also been applied as apparatus for recording in large sheet size or in large recording volume, for example, such as a poster output.




Since the ink jet recording apparatus performs recording by ejecting the ink, the ink consumed by ejection always has to be supplied to the recording head. A generally known ink supplying method to the recording head, particularly for apparatus with a large ink consumption, is a method in which a large-volume tank is provided in a form integral with the main body of recording apparatus, an ink flow path is constructed of a pipe such as a tube between the tank and a head cartridge, a mechanism for feeding the ink to the head cartridge is placed in the ink flow path, and this mechanism works to replenish the ink. A specific example of the mechanism for feeding the ink is a mechanism for sending the ink by flattening the tube like a tube pump.




In the ink jet recording apparatus using a large volume of ink as described above there are also demands for downsizing of apparatus and for achieving much higher gradation and quality at high speed.




The method described above, however, for example when adopted in the application using a plurality of recording liquids of different kinds, such as color recording, requires a mechanism for feeding the ink, such as the tube pump, for each color on an independent basis, and there is thus a possibility that the size of the supply units becomes large, particularly in the case of many colors being used, and in turn, the size of the overall recording apparatus becomes large.




In addition, the above-stated method allowed the ink to pass in the mechanisms and it was thus difficult to remove dust etc. with reliability. Particularly, in the application using small apertures of ejection ports for implementing high quality of image, there was a possibility that the dust was deposited in nozzles of the recording head to solidify, so as to cause clogging or the like, and it was thus necessary to provide an extra configuration such as a filter for removing the dust in order to avoid it.




The applicant of the present application filed Japanese Patent Application Laid-open No. 10-6521 to suggest a liquid supplying method and liquid supplying apparatus in which the mechanisms for feeding the ink are provided independent of the ink supply paths, thereby solving the issue about the removal of dust, and facilitating and ensuring the supply of liquid in the liquid supply paths.




The present invention has been accomplished as a result of further intensive and extensive research based on the above suggestion by the present inventor and an object of the invention is to provide a liquid replenishing method for readily and quickly replenishing the liquid to a liquid supplying mechanism provided with plural liquid supply paths.




Another object of the present invention is to provide a liquid ejection recording apparatus that realizes downsizing of the supply unit without the possibility of mixture of dust and that also achieves high-speed recording by shortening ink replenishing time in printing time in a long-term sense.




SUMMARY OF THE INVENTION




For accomplishing the above object, the liquid replenishing method of the present invention is a liquid replenishing method to a liquid supplying mechanism, said liquid supplying mechanism comprising three or more liquid supply paths, each liquid supply path having a sub-tank for temporarily retaining a liquid and for supplying the liquid by guiding the atmosphere thereinto, the liquid replenishing method comprising a step of preparing a plurality of negative pressure generating means, each for replenishing the sub-tank with a liquid, the number of negative pressure generating means being smaller than the number of liquid supply paths, a step of grouping the plurality of liquid supply paths into groups according to the number of negative pressure generating means, a step of establishing a hermetically closed space in a sub-tank with a greatest consumption of the liquid in each group, and a step of replenishing the liquid while depressurizing the inside of the sub-tank kept as the hermetically closed space, by the negative pressure generating means associated with each group.




A liquid ejection recording apparatus of the present invention is a liquid ejection recording apparatus capable of ejecting liquids of mutually different kinds, said liquid ejection recording apparatus having at least three liquid supply paths, each liquid supply path comprising a liquid ejection head for ejecting a liquid to effect recording, a main tank for reserving a liquid to be supplied to the liquid ejection head, and a sub-tank, provided between the liquid ejection head and the main tank, for temporarily retaining the liquid and for supplying the liquid to the head by guiding the atmosphere thereinto, the liquid ejection recording apparatus comprising a plurality of negative pressure generating means, each for depressurizing the inside of the sub-tank in order to replenish the liquid from the main tank to the sub-tank, the number of negative pressure generating means being smaller than the number of liquid supply paths, wherein each of the plurality of liquid supply paths comprises hermetically closing means for establishing a hermetically closed space in the sub-tank, the plurality of liquid supply paths are grouped into groups according to the number of negative pressure generating means, and a sub-tank with a greatest consumption of the liquid in each group is replenished with the liquid by the negative pressure generating means associated therewith.




In the present invention comprising the above, the liquid in each liquid supply path is supplied via a sub-tank to the downstream side. For replenishing the sub-tank with the liquid, the sub-tank is hermetically closed to the atmosphere and is depressurized by use of the negative pressure generating means provided in a path different from the liquid supply path, whereby the liquid is replenished from the upstream side of the liquid supply path into the sub-tank, thus implementing stable replenishment of liquid in spite of the simple structure of the liquid supply path.




In addition, the present invention permits the configuration for selecting a supply path with the greatest liquid consumption in each group, out of the plurality of liquid supply paths grouped corresponding to the negative pressure generating means, and for simultaneously replenishing the selected supply paths with the respective liquids by use of the negative pressure generating means corresponding thereto, thereby implementing efficient replenishment of liquid and decrease in the time necessary for replenishment of liquid.




At this time, particularly, the negative pressure generating means exhaust only the air in the sub-tanks, which can minimize loss in negative pressure generating force of the negative pressure generating means and decrease the replenishing time of liquid. More efficient liquid replenishment can be implemented by detecting liquid amounts in the sub-tanks provided in the respective liquid supply paths and replenishing the liquids when a liquid amount of either one sub-tank falls below a predetermined amount.




When the liquid replenishing method of the present invention is applied to the liquid ejection recording apparatus having the liquid ejection heads at the downstream ends of the liquid supply paths, contamination appearing in the liquid supply paths is decreased and the nozzles of the liquid ejection heads become hard to clog.




The term “hermetically closed” in the present invention means “hermetically closed to the external ambience”. The downstream end of each liquid supply path is open to the external ambience in some form, for example in the form of the liquid ejection head, but disconnection from this part can achieve the hermetically closed state in the present invention, even if the sub-tank is connected to the parts.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a plan view of an embodiment of the ink jet recording apparatus according to the present invention;





FIG. 2

is a front elevation of the ink jet recording apparatus shown in

FIG. 1

;





FIG. 3

is a diagram for explaining ink lines in the ink jet recording apparatus shown in FIG.


1


and

FIG. 2

;





FIG. 4

is a schematic block diagram of the part involved in replenishment of ink to the sub-tanks in the ink jet recording apparatus shown in FIG.


1


and

FIG. 2

;





FIG. 5

is a left side view of a recovery-supply unit of the ink jet recording apparatus shown in FIG.


1


and

FIG. 2

;





FIG. 6

is a top plan view of a cap mechanism shown in

FIG. 5

;





FIG. 7

is a right side view of the cap mechanism shown in

FIG. 5

;





FIG. 8

is an enlarged sectional view of a head cap;





FIG. 9

is a top plan view to show a cross section of a part of a tube pump mechanism shown in

FIG. 5

;





FIG. 10

is a right side view of the tube pump mechanism shown in

FIG. 9

;





FIG. 11

is a vertical, sectional view of the tube pump shown in

FIG. 9

;





FIG. 12

is a side view of a tube receiver shown in

FIG. 11

;





FIG. 13

is a top plan view of a tube valve mechanism shown in

FIG. 5

;





FIG. 14

is a left side view of the part near a tube valve of the second group shown in

FIG. 13

;





FIG. 15

is a left side view of the part near a tube valve of the first group shown in

FIG. 13

;





FIG. 16

is a top plan view of a wiper mechanism shown in

FIG. 5

;





FIG. 17

is a left side view of the wiper mechanism shown in

FIG. 16

;





FIG. 18

is a front elevation of a wiper blade part of the wiper mechanism shown in

FIG. 16

;




FIG.


19


A and

FIG. 19B

are diagrams for explaining the operation of the wiper mechanism shown in

FIG. 16

to

FIG. 18

;





FIG. 20

is a block diagram of the principal part of an electric system in the recovery-supply unit shown in FIG.


5


and other figures;





FIG. 21

is composed of FIG.


21


A and

FIG. 21B

showing flowcharts of the replenishment operation of ink into the sub-tanks;





FIG. 22

is a drawing for explaining ink lines in a modification of the liquid supplying apparatus of the present invention; and





FIG. 23

is a schematic block diagram of the part involved in replenishment of ink into the sub-tanks in the ink jet recording apparatus shown in FIG.


22


.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




Embodiments of the present invention will be described by reference to the drawings.




FIG.


1


and

FIG. 2

are a plan view and a front elevation, respectively, of an embodiment of the ink jet recording apparatus according to the present invention.




In the ink jet recording apparatus of the present embodiment, a carriage


1


carrying a plurality of printing heads


11


is provided so as to be slidable in directions of arrow A on a guide rail


3


supported by two side plates


2




a


,


2




b


. The carriage


1


is coupled with a part of timing belt


4


stretched between two pulleys


4




a


and


4




b


and the carriage


1


is arranged to reciprocally move in the directions of arrow A by rotating one pulley


4




a


forward and backward by carriage motor


5


.




Each printing head


11


has nozzles (not illustrated) for respectively ejecting the ink and heat generating elements (not illustrated) for heating the ink in the nozzles to bring about film boiling of the ink inside the nozzles. When a heat generating element is driven to bring about film boiling of the ink in a corresponding nozzle, a bubble appears in the nozzle and the ink is ejected from the nozzle with growth of the bubble.




A recording medium, which is a print object of the printing heads


11


, is conveyed to a position where it faces the nozzles of the printing heads


11


, by a recording medium conveying mechanism not illustrated.




A plurality of main tanks


13


, the number of which is equal to the number of printing heads


11


, are provided in the bottom part of the main body of recording apparatus. These main tanks


13


store respective ink liquids of different colors. The carriage


1


is also equipped with a plurality of sub-tanks


12


, the number of which is equal to the number of printing heads


11


. Each main tank


13


is connected to an associated sub-tank


12


through a tank tube


20


and each sub-tank


12


is connected to the associated printing head


11


through a head tube


21


. Each sub-tank


12


is provided with an ink remainder detecting device (not illustrated) for detecting a residual quantity of the ink retained inside.




In the present embodiment, the numbers of main tanks


13


, sub-tanks


12


, and printing heads


11


are six and ink liquids of different colors (cyan, magenta, yellow, black, light cyan, and light magenta) are stored therein or supplied thereto.




This ink jet recording apparatus is equipped with a recovery-supply unit


6


having a recovery mechanism for maintaining ejection characteristics of the printing heads


11


and a replenishing mechanism for replenishing the sub-tanks with the respective ink liquids. The recovery-supply unit


6


has the recovery mechanism composed of a cap portion for hermetically closing outlet faces, which are surfaces of apertures of the nozzles of the printing heads


11


, wiper blades for wiping the ink outlet faces, and a suction device for forcible suction of the ink in the printing heads. The recovery-supply unit


6


also has the replenishing mechanism composed of negative pressure generators for generating negative pressure in the sub-tanks on the occasion of replenishment of ink into the sub-tanks. The recovery-supply unit


6


also has driving systems for driving these mechanisms etc. (neither of which is illustrated).




Ink lines in the ink jet recording apparatus of the present embodiment will be described referring to FIG.


3


. The ink lines are provided for the respective colors. Since all the ink lines are the same, the following describes the ink line of one color.




The tank tube


20


connects the main tank


13


to the sub-tank


12


. An end of the tank tube


20


on the side of connection with the sub-tank


12


is put in the sub-tank


12


and a filter for preventing contamination from flowing into the sub-tank


12


is attached to the tip of the tank tube


20


. An atmosphere open valve


24


, which is driven by a driving source not illustrated, is provided above the sub-tank


12


.




The sub-tank


12


is connected at the bottom thereof through the head tube


21


to the printing head


11


and the ink is supplied from the sub-tank


12


to the printing head


11


by the capillarity in the nozzles of the printing head


11


. If the position of the printing head


11


were lower than the liquid level of the ink in the sub-tank


12


, the ink would leak out of the nozzles of the printing head


11


. The printing head


11


is thus located at a position higher than the height of the maximum ink level in the sub-tank


12


. Likewise, the main tank


13


is located at a position lower than the height of the minimum ink level in the sub-tank


12


in order to prevent the ink from undesirably being guided from the main tank


13


to the sub-tank


12


.




The head tube


21


is provided with a head tube closing valve


25


for closing the ink line between the sub-tank


12


and the printing head


11


by flattening the head tube


21


.




The head recovery unit


6


is disposed inside a moving range of the printing head


11


and outside a recording area of the recording medium. A cap


16


of the head recovery unit


6


is arranged to be movable in directions of arrow B and is connected to a waste ink tank


14


through a suction tube


22


. The suction tube


22


is provided with a recovery tube pump


18


. When the recovery tube pump


18


is driven with the cap


16


capping the printing head


11


, the ink inside the printing head


11


is drawn into the cap


16


and is guided through the suction tube


22


into the waste ink tank


14


.




A negative pressure tube


23


connects the waste ink tank


14


to the sub-tank


12


. The negative pressure tube


23


is connected at the top end of the sub-tank


12


thereto. A negative pressure tube closing valve


26


and a negative pressure generating tube pump


19


are interposed midway of the negative pressure tube


23


. The negative pressure generating tube pump


19


is provided in the head recovery unit


6


. When the negative pressure generating tube pump


19


is driven with the negative pressure tube closing valve


26


being open, the air in the sub-tank


12


is drawn to be discharged through the negative pressure tube


23


from aperture


14




a


of the waste ink tank


14


to the outside.




The schematic flow of the ink in the ink line illustrated in

FIG. 3

will be described below.




The recording operation is carried out by ejecting the ink from the printing head


11


while repeating running of the printing head


11


by reciprocal movement of the carriage


1


and pitch feed of the recording medium with the negative pressure tube closing valve


26


being closed. The ink in the sub-tank


12


is consumed with ejection of the ink from the printing head


11


. When the residual quantity of ink becomes little in the sub-tank


12


, it is detected by the ink remainder detecting device. With detection thereof, recording on the recording medium is temporarily stopped at that time, and the printing head


11


is moved to the position to face the cap


16


. Then the printing head


11


is capped by the cap


16


. Subsequently, the head tube closing valve


25


and the atmosphere open valve


24


are closed and the negative pressure tube closing valve


26


is opened, so as to establish a hermetically closed space in the sub-tank


12


in the ink supply line.




The negative pressure generating pump


19


is driven in this state, whereupon the air in the sub-tank


12


is discharged through the negative pressure tube


23


and negative pressure appears in the sub-tank


12


. Thus, the sub-tank


12


is kept as a hermetically closed and depressurized space. This causes the ink in the main tank


13


to replenish sub-tank


12


through the tank tube


20


.




After the sub-tank


12


is filled with the ink and it is detected by the ink remainder detecting device, the atmosphere open valve


24


is opened to release the sub-tank


12


from the depressurized state, the head tube closing valve


25


is opened, the negative pressure tube closing valve


26


is closed, the negative pressure generating pump


19


is stopped, and thereafter the recording operation is started again.




Since the replenishment of the ink from the main tank


13


to the sub-tank


12


is carried out by generating the negative pressure in the sub-tank


12


and utilizing the negative pressure as described above, there is no need for provision of a mechanism for feeding the ink between the main tank


13


and the sub-tank


12


. As a consequence, the structure of the ink supply line becomes simpler and the contamination such as the dust appearing in the ink supply line is also decreased, thus implementing stable ink replenishment.




Although it was described before that the ink lines of the respective colors were of the same structure, it should be noted that the recovery tube pump


18


and the negative pressure generating tube pump


19


are not provided for each of the colors, more precisely. The present embodiment is provided with three recovery tube pumps


18


and two negative pressure generating tube pumps


19


and uses them by switching as occasion may demand.




The schematic structure of the part involved in the replenishment of ink to the sub-tanks


12


will be described referring to FIG.


4


.

FIG. 4

is a schematic block diagram of the part involved in the ink replenishment to the sub-tanks in the ink jet recording apparatus of the present embodiment.




As illustrated in

FIG. 4

, the set of six printing heads


11


and six sub-tanks


12


are grouped into the first group


81


and the second group


82


and one negative pressure generating tube pump


19




a


or


19




b


is assigned to each group. For realizing this configuration, the negative pressure tubes


23


connected to the respective sub-tanks


12


in the first group


81


merge together midway into one to be connected to the negative pressure generating tube pump


19




a,


while the negative pressure tubes


23


connected to the respective sub-tanks


12


in the second group


82


also merge together midway into one to be connected to the negative pressure generating tube pump


19




b.






Each group is provided with a valve setting mechanism


90




a


or


90




b


for performing open/close operation of the head tube closing valves


25


and negative pressure tube closing valves


26


. For replenishing the ink, the head tube closing valve


25


is closed and the negative pressure tube closing valve


26


is opened in either one ink path in each group. Further, the present embodiment is adapted so that each head


11


is provided with a dot counter (not illustrated).




In

FIG. 4

, reference numeral


60


designates a tube pump selecting mechanism for selection between the negative pressure generating tube pumps and the recovery tube pumps not illustrated in

FIG. 4

, the pumps sharing a common driving source, the details of which will be described hereinafter. In the case where only one color is always consumed in large volume, the structure of the selecting mechanism is desirably modified so as to be capable of driving only either one of the negative pressure generating tube pumps in the liquid replenishing operation described hereinafter.




The recovery-supply unit


6


will be described in detail.





FIG. 5

is a left side view of the recovery-supply unit illustrated in FIG.


1


. As illustrated in

FIG. 5

, the recovery-supply unit


6


has a cap mechanism CP for capping the printing heads


11


, a tube pump mechanism TP including the aforementioned recovery tube pumps and negative pressure generating tube pumps, a tube valve mechanism TV for driving the tube closing valves, and a wiper mechanism WP for wiping the outlet faces of the printing heads


11


.




First, the cap mechanism CP will be described referring to FIG.


6


and FIG.


7


.

FIG. 6

is a top plan view of the cap mechanism and

FIG. 7

is a right side view of the cap mechanism.




As illustrated in FIG.


6


and

FIG. 7

, between left side plate


30


and right side plate


31


of the recovery-supply unit


6


, a cap clutch shaft


32


and a cap cam shaft


33


are supported thereby so as to be rotatable, and a cap lever shaft


34


is fixed thereto.




The cap clutch shaft


32


is provided with an electromagnetic clutch


35


for cap, which is fixed to the right side plate


31


. The electromagnetic clutch


35


for cap is composed of gear part


35




a


and electromagnetic coil part


35




b.


Rotation of step motor


28


fixed to the right side plate


31


is transmitted to the gear part


35




a


through pinion gear


29


pressed onto a rotational shaft of the step motor


28


and through first cap gears


36


which are double gears rotatably supported on the right side plate


31


. When electric current flows in the electromagnetic coil part


35




b,


the rotation of the gear part


35




a


is transmitted to the cap clutch shaft


32


; while the current is off, the rotation of the gear part


35




a


is not transmitted to the cap clutch shaft


32


.




A second cap gear


37


is fixed to the end of the cap clutch shaft


32


on the left side plate


30


side. The second cap gear


37


is in mesh with fourth cap gear


39


fixed to the end of the cap cam shaft


33


on the left side plate


30


side, through third cap gears


38


which are double gears rotatably supported on the left side plate


30


, so that the rotation of the cap clutch shaft


32


is transmitted to the cap cam shaft


33


.




Fixed on the cap cam shaft


33


are a sensor flag


40


, and two cap cams


41


for respectively swinging two cap levers


43




a,




43




b


described below. The sensor flag


40


is a platelike member having a projection projecting in a radial direction, and a cap sensor


42


such as a photosensor detects this projection, thereby detecting the phase of the cap cams


41


.




A cap lever


43




a


or


43




b


of an L-shape is pivotally arranged opposite to each cap cam


41


on the cap lever shaft


34


. Three caps


16




a


or


16




b


are provided at one end of each cap lever


43




a


or


43




b


extending horizontally. The other end of each cap lever


43




a


or


43




b


extending downward is energized toward the cap cam


41


by cap spring


44


. In this structure, when the cap cams


41


are rotated with rotation of the cap cam shaft


33


, the cap levers


43




a


,


43




b


are pivoted according to the phase thereof in the directions of arrow C illustrated in

FIG. 7

, thereby effecting capping of the printing heads


11


by the caps


16




a


,


16




b


and release thereof.




The operation of the cap mechanism CP will be described.




First, the electromagnetic clutch


35


for cap is switched on and the step motor


28


is rotated in the direction of arrow D in FIG.


7


. The rotation of the step motor


28


is transmitted via the pinion gear


29


, first cap gears


36


, electromagnetic clutch


35


for cap, cap clutch shaft


32


, second cap gear


37


, third cap gears


38


, and fourth cap gear


39


to the cap cam shaft


33


, whereby the cap cams


41


are pivoted in the direction of arrow E of FIG.


7


. Since the cap levers


43




a


,


43




b


are urged against the cap cams


41


, the rotation of the cap cams


41


causes the cap levers


43




a


,


43




b


to be pivoted about the cap lever shaft


34


, whereby the caps


16




a


,


16




b


move up toward the printing heads


11


. This pivotal motion continues before the cap sensor


42


detects the projection of the sensor flag


40


. Once the cap sensor


42


detects the projection of the sensor flag


40


, the step motor


28


is stopped and the electromagnetic clutch


35


for cap is turned off.




This brings the cap levers


43




a


,


43




b


into the posture illustrated by the solid lines in

FIG. 7

, thereby achieving capping of the printing heads


11


by the caps


16




a


,


16




b


. At this time, the cap cams


41


are apart from the cap levers


43




a


,


43




b


, and the caps


16




a


,


16




b


push the printing heads


11


by spring force of the cap springs


44


. The caps


16




a


,


16




b


are made of an elastic material such as rubber and a rib


17


is formed on a contact surface of each cap with the printing head


11


, as illustrated in FIG.


8


. When the caps


16




a


,


16




b


are pressed against the printing heads


11


, the ribs


17


are crushed flat, so as to hermetically close the ejection outlets (not illustrated) of the printing heads


11


.




On the other hand, the releasing operation of the capping by the caps


16




a


,


16




b


is carried out as follows. Like the capping operation described above, the electromagnetic clutch


35


for cap is turned on and the step motor


28


is rotated in the direction of arrow D of

FIG. 7

, whereupon the cap cams


41


rotate in the direction of arrow E. When the cap cams


41


rotate by a predetermined set value after the cap sensor


42


detects the projection of the sensor flag


40


, the step motor


28


is stopped and the electromagnetic clutch


35


for cap is turned off. This set value is preliminarily set to be such a value that the cap cams


41


push the cap levers


43




a


,


43




b


against the energizing force of the cap springs


44


so as to completely depress the caps


16




a,




16




b


down. In this state, the caps


16




a


,


16




b


are completely withdrawn from the printing heads


11


, as illustrated by the chain double-dashed lines in FIG.


7


.




There are two cap levers


43




a


,


43




b


provided, but the operation of the levers is the same. A suction tube


22


is connected to each of three caps


16




b


provided in one cap lever


43




b


and these caps


16




b


are used for the recovery operation of the printing heads


11


.




Next, the tube pump mechanism TP shown in

FIG. 5

will be described.

FIG. 9

is a top plan view to show a cross section of a part of the tube pump mechanism illustrated in FIG.


5


.

FIG. 10

is a right side view of the driving mechanism part of the tube pump mechanism shown in FIG.


9


and

FIG. 11

is a vertical, sectional view of the tube pump illustrated in FIG.


9


.




As illustrated in FIG.


9


and

FIG. 10

, first pump gears


61


, which are double gears rotatably supported on the right side plate


31


, are in mesh with the pinion gear


29


pressed onto the rotational shaft of the step motor


28


described above. Between the left side plate


30


and the right side plate


31


, a first pump shaft


62


is rotatably supported thereby. Provided on the first pump shaft


62


is a second pump gear


63


in mesh with the first pump gear


61


, the second pump gear


63


having a one-way clutch which races in the direction of arrow F of

FIG. 10

but bites in the opposite direction to the direction F while the first pump shaft


62


is in a non-rotating state. The rotation of the step motor


28


is transmitted through the first pump gears


61


to the second pump gear


63


.




Five tube pumps


50




a


,


50




b


,


50




c


,


50




d


,


50




e


are provided on the first pump shaft


62


, as illustrated in FIG.


9


. Each tube pump


50




a-




50




e


has a pump tube


51


in which fluid passes, a tube receiver


52


for receiving the tube pump


51


, and a roller retainer


54


for retaining rollers


53


, which are moved to rotate while flattening the tube pump


51


between the rollers and the tube receiver


52


, as illustrated in FIG.


11


.




The roller retainer


54


is fixed on the first pump shaft


62


and rotatably retains four rollers


53


at equal angular intervals on the same periphery. The tube receiver


52


is pivotally supported on second pump shaft


65


fixed to the left side plate


30


and the right side plate


31


, as illustrated in FIG.


9


and

FIG. 11

, and is energized upward about the second pump shaft


65


by pump spring


66


provided between the tube receiver


52


and base plate


46


. The tube receiver


52


has an arcuate recess part


52




a


, as illustrated in

FIG. 12

, in the portion opposite to the roller retainer


54


, and the pump tube


51


is supported on this recess part


52




a


. Since the tube receiver


52


is energized upward by the pump spring


66


, the pump tube


51


is held between the tube receiver


52


and the roller retainer


54


in a flattened state between the rollers


53


and the recess part


52




a


of the tube receiver


52


.




On the basis of the above structure, when the step motor


28


is rotated in the direction of arrow G of

FIG. 10

, i.e., in the direction opposite to the rotating direction during the operation of the cap mechanism, the rotation is transmitted via the pinion gear


29


and the first pump gears


61


to the second pump gear


63


. The second pump gear


63


has the one-way clutch, and the rotating direction of the second pump gear


63


at this time is the rotating direction in which this one-way clutch acts. Therefore, the rotation of the second pump gear


63


is transmitted to the first pump shaft


62


to rotate each roller retainer


54


in the direction of arrow H of FIG.


11


.




With the rotation of each roller retainer


54


, the rollers


53


move to rotate on the associated pump tube


51


while flattening the pump tube


51


. This squeezes the pump tube


51


, so that the fluid in the pump tube


51


is fed in the squeezing direction of the pump tube


51


to generate the negative pressure on the upstream side.




The present embodiment has the five tube pumps


50




a


to


50




e


as described above, among which the three left tube pumps


50




c


to


50




e


in

FIG. 9

are used for recovery of the printing heads


11


(see

FIG. 3

) and the two right tube pumps


50




a


,


50




b


are used for replenishment of ink to the sub-tanks


12


(see FIG.


3


). These are switched as occasion may demand.




More specifically, the tube pumps


50




c


to


50




e


function as the recovery tube pumps


18


illustrated in

FIG. 3

while the tube pumps


50




a


,


50




b


as the negative pressure generating tube pumps


19


illustrated in FIG.


3


. For achieving this, a suction tube


22


(see

FIG. 3

) is connected through a joint member to the both ends of the pump tube


51


of each recovery tube pump


50




c-




50




e


, and a negative pressure tube


23


(see

FIG. 3

) is connected through a joint member to the both ends of the pump tube


51


of each pump tube


50




a


,


50




b


for replenishment of ink.




The selecting mechanism of each tube pump (the tube pump selecting mechanism


60


of

FIG. 4

) will be described referring to

FIG. 9

to FIG.


11


.




A first intermediate gear


67


in mesh with the first pump gear


61


is fixed to an end on the right side plate


31


side, of a first intermediate shaft


66


rotatably supported by the left side plate


30


and right side plate


31


. Second intermediate gears


68


, which are double gears, are fixed to the other end of the first intermediate shaft


66


on the left side plate


30


side.




An electromagnetic clutch


70


for selection of pump, having a gear part


70




a


in mesh with the second intermediate gear


68


, is provided at an end on the left side plate


30


side, of a pump clutch shaft


69


rotatably supported by the left side plate


30


and the right side plate


31


. This electromagnetic clutch


70


for selection of pump has the structure similar to that of the electromagnetic clutch


35


for cap (see

FIG. 6

) used in the aforementioned cap mechanism. When electric current flows in the electromagnetic clutch


70


for selection of pump, the rotation of the gear part


70




a


is transmitted to the pump clutch shaft


69


.




A second pump gear


71


is fixed to the other end of the pump clutch shaft


69


on the right side plate


31


side, and this second pump gear


71


is in mesh with a fourth pump gear


74


fixed to a pump cam shaft


73


rotatably supported by the left side plate


30


and the right side plate


31


, through a third pump gear


72


. In correspondence to the above tube pumps


50




a-




50




e


, five pump cams


75


are fixed in respective predetermined phases on the pump cam shaft


73


. Each pump cam


75


is adapted to rotate together with the pump cam shaft


73


to push the tube receiver


52


and move the tube receiver


52


down against the energizing force of the pump spring


66


, thereby releasing the pressing of the rollers


53


against the tube receiver


52


.




A sensor flag


76


is fixed to the pump cam shaft


73


like the cap mechanism and the phase of each pump cam


75


can be detected by detecting a projection of this sensor flag


76


by pump sensor


77


.




On the basis of the above structure, the electromagnetic clutch


70


for selection of pump is turned on and the step motor


28


is rotated in the direction of arrow D of

FIG. 10

, whereupon the rotation thereof is transmitted via the pinion gear


29


, first pump gears


61


, first intermediate gear


67


, first intermediate shaft


66


, second intermediate gears


68


, electromagnetic clutch


70


for selection of pump, pump clutch shaft


69


, second pump gear


71


, third pump gear


72


, and fourth pump gear


74


to the pump cam shaft


73


to rotate the pump cams


75


in the direction of arrow I in FIG.


11


. This causes each pump cam


75


to move the tube receiver


52


down, thereby releasing the pressing of the rollers


53


against the tube receiver


52


. At this time, the rotation of the first pump gears


61


also rotates the second pump gear


63


, but the one-way clutch provided in the second pump gear


63


works so that the rotation of the second pump gear


63


is not transmitted to the first pump shaft


62


. Thus the tube pumps


50




a


-


50




e


are not driven.




Since each pump cam


75


is set in the predetermined phase with respect to the pump cam shaft


73


, either one of the tube pumps


50




a


to


50




e


can be selected arbitrarily by the phase. The selection stated herein means a state in which the tube pump


50




a


to


50




e


can function as a pump, that is, a state in which the pump cam


75


does not act on the tube receiver


52


and the pump tube


51


is flattened between the rollers


53


and the tube receiver


52


.




Detection of the phase of the pump cam


75


is similar to that of the phase of the cap cam


41


(see

FIG. 7

) in the aforementioned cap mechanism. Specifically, control is performed so that the step motor


28


is stopped and the electromagnetic clutch


70


for selection of pump is turned off when a pump cam is rotated by a predetermined set amount after the pump sensor


77


detects the sensor flag


76


. This set value is preliminarily set to a value enough for each pump cam


75


to move the tube receiver


52


down so as to release the pressing of the rollers


53


against the pump tube


51


, and five points are provided as shown in Table 1 below.















TABLE 1












Angle of rotation of pump







Pump selected




cam













Neither pump selected












Pumps a and b (negative




90°







pressure pumps)







Pumps c, d, and e




180°







(recovery pumps)















In Table 1, the pumps a to e represent the tube pumps


50




a


to


50




e


illustrated in FIG.


9


.




Since the present embodiment is arranged so that the five tube pumps


50




a


to


50




e


all are driven by the step motor


28


as described above, power saving is achieved even in the case where a plurality of tube pumps are driven at one time. In addition, the selection of the tube pump


50




a


to


50




e


driven can be performed by simply displacing the tube receiver


52


by the cam mechanism described above, so that the selection can be performed readily.




Next, the tube valve mechanism TV illustrated in

FIG. 5

will be described.

FIG. 13

is a top plan view of the tube valve mechanism illustrated in FIG.


5


.




As illustrated in

FIG. 13

, the tube valve mechanism has totally twelve tube valves


80


for the six sub-tanks


12


(see FIG.


3


), one for hermetically closing the head tube


21


(see

FIG. 3

) and one for hermetically closing the negative pressure tube


23


(see

FIG. 3

) per sub-tank. The tube valves


80


are grouped into the first group


81


corresponding to the sub-tanks of cyan, black, and magenta and the second group


82


corresponding to the sub-tanks of light magenta, yellow, and light cyan, and the first group


81


and the second group


82


are driven independently of each other. The first group


81


is driven in correspondence to the operation of the tube pump


50




a


for replenishment (see

FIG. 9

) and the second group


82


is driven in correspondence to the operation of the tube pump


50




b


for replenishment (see FIG.


9


).




There is no substantial difference in the structure of each tube valve


80


itself between the first group


81


and the second group


82


. The following describes the structure of the tube valves


80


.





FIG. 14

is a left side view of the part near the tube valves of the second group and

FIG. 15

is a left side view of the part near the tube valves of the first group. As illustrated in

FIG. 13

, a tube valve support shaft


83


is fixed to the left side plate


30


and to the right side plate


31


and twelve tube valve levers


84


forming the respective tube valves


80


are rotatably supported on this tube valve support shaft


83


, as illustrated in FIG.


14


and FIG.


15


. Each tube valve lever


84


has a horizontal part supported on the tube valve support shaft


83


and a vertical part extending downwardly from one end of the horizontal part.




A projecting part


84




a


projecting toward the carriage


1


is provided at the tip of the horizontal part. The vertical part is energized toward a first-group cam


87


(see

FIG. 15

) or toward a second-group cam


86


(see FIG.


14


), which will be described hereinafter, by a tube valve spring


85


. Each tube valve lever


84


is arranged so that the projecting portion


84




a


is moved upward when the tube valve lever


84


is pivoted about the tube valve support shaft


83


by the energizing force of the tube valve spring


85


.




On the other hand, a tube pressing member


88


is provided at a position corresponding to each tube valve lever


84


, on the carriage


1


. Each tube pressing member


88


is a platelike member elastically supported in the cantilever structure at stationary part


88




a


is arranged to flatten the head tube


21


or the negative pressure tube


23


to hermetically close the flow path thereof when the tip part is moved up by the projecting portion


84




a


of the tube valve lever


84


. For one sub-tank


12


, one set of tube valve lever


84


and tube pressing member


88


function as a head tube closing valve


25


(see FIG.


3


), while the other set of tube valve lever


84


and tube pressing member


88


as a negative pressure tube closing valve


26


(see FIG.


3


).




Described below is the driving mechanism (the valve setting mechanism


90




b


of

FIG. 4

) of the second group


82


. As illustrated in

FIG. 13

, a second-group clutch shaft


91


is rotatably supported by the left side plate


30


and the right side plate


31


. An electromagnetic clutch


92


for the second group having a gear part


92




a


in mesh with the second intermediate gear


68


described previously is provided on the second-group clutch shaft


91


. The second-group electromagnetic clutch


92


has the structure similar to that of the cap electromagnetic clutch


35


(see

FIG. 6

) described previously, and with flow of electric current the clutch


92


can transmit the rotation of the gear part


92




a


to the second-group clutch shaft


91


.




A pulley


93


is fixed to the end of the second-group clutch shaft


91


on the right side plate


31


side. A timing belt


95


is stretched between this pulley


93


and another pulley


94


rotatably supported on the right side plate


31


. A gear part of the pulley


94


engages with a second-group first gear


97


fixed on a second-group driving shaft


96


rotatably supported by the left side plate


30


and the right side plate


31


.




Six second-group second gears


98


are fixed corresponding to the respective tube valves


80


of the second group


82


on the second-group driving shaft


96


. A tube valve cam shaft


99


is rotatably supported by the left side plate


30


and the right side plate


31


. As illustrated in

FIG. 14

, six second-group cams


86


(only one of which is illustrated in FIG.


14


), each having a gear part


86




a


in mesh with a second-group second gear


98


, are rotatably supported on the tube valve cam shaft


99


, and the rotation of each second-group cam


86


acts on the associated tube valve lever


84


, thereby operating the tube valve lever


84


.




As illustrated in

FIG. 14

, the second-group cam


86


is provided with a sensor flag


100


having an integral projection, so that the phase of the second-group cam


86


can be detected by detecting the projection of the sensor flag


100


by second-group sensor


101


.




On the basis of the above structure, the second-group electromagnetic clutch


92


is turned on and the step motor


28


is rotated in the direction of arrow D illustrated in

FIG. 10

, whereupon the rotation thereof is transmitted via the pinion gear


29


, first pump gears


61


, first intermediate gear


67


, first intermediate shaft


66


, second intermediate gears


68


, second-group electromagnetic clutch


92


, second-group clutch shaft


91


, pulleys


93


,


94


and timing belt


95


, second-group first gear


97


, and second-group driving shaft


96


to the second-group second gears


98


, thereby rotating the second-group cams


86


in the direction of arrow J of FIG.


14


. This rotation is controlled so as to be stopped when the cams are rotated by a predetermined amount after detection of the sensor flag


100


by the second-group sensor


101


.




In this state, a second-group cams


86


is in the posture indicated by the chain double-dashed line in FIG.


14


and is apart from the tube valve lever


84


. Therefore, the tube valve lever


84


is pivoted about the tube valve support shaft


83


by the energizing force of the tube valve spring


85


, so that the projecting portion


84




a


of the tube valve lever


84


lifts the tip of the tube pressing member


88


. This flattens the head tube


21


or the negative pressure tube


23


to close the flow path thereof.




Each second-group cam


86


is in mesh with the second-group second gear


98


with a shift of a predetermined angle in the phase from the other cams. Either one of modes is set as shown in Table 2, depending upon the predetermined rotation set values of the second-group cams


86


.
















TABLE 2















Operat-









ing








For negative pressure




angle







For head tube




tube




of 2nd-



















light





light




light





light




group






Mode




magenta




yellow




cyan




magenta




yellow




cyan




cams









Replen-









o




o




o





















ishment






of






light






magenta






Replen-




o









o









o









90°






ishment






of






yellow






Replen-




o




o



















o




180°






ishment






of






light






cyan






Print




o




o




o




o




o




o




270°














In Table 2, “-” represents closing of valve and “O” opening of valve. In this way, states of the tube valve


80


of each ink color, light magenta, yellow, or light cyan, are set depending upon the angles of rotation of the second-group cams.




Next, the driving mechanism of the first group


81


(the valve setting mechanism


90




a


of

FIG. 4

) will be described. As illustrated in

FIG. 13

, a first-group clutch shaft


102


is rotatably supported by the left side plate


30


and the right side plate


31


. The first-group clutch shaft


102


is provided with an electromagnetic clutch


103


for the first group having a gear part


103




a


in mesh with the first intermediate gear


67


described previously. The first-group electromagnetic clutch


103


has the structure similar to that of the cap electromagnetic clutch


35


(see

FIG. 6

) described previously and can transmit the rotation of the gear part


103




a


to the first-group clutch shaft


102


with flow of electric current.




A pulley


104


is fixed to the end of the first-group clutch shaft


102


on the left side plate


30


side. A timing belt


106


is stretched between this pulley


104


and another pulley


105


rotatably supported on the left side plate


30


. A gear part of the pulley


105


is in mesh with a first-group first gear


107


fixed on the tube valve cam shaft


99


.




As illustrated in

FIG. 15

, six first-group cams


87


(only one of which is illustrated in

FIG. 15

) are fixed corresponding to the respective tube valves


80


of the first group


81


, on the tube valve cam shaft


99


. The rotation of each first-group cam


87


acts on the associated tube valve lever


84


of the first group


81


, thereby operating the tube valve lever


84


. As illustrated in

FIG. 13

, the tube valve cam shaft


99


is further provided with a sensor flag


108


having an integral projection. The phase of the first-group cam


87


can be detected by detecting the projection of the sensor flag


108


by first-group sensor


109


.




On the basis of the above structure, the first-group electromagnetic clutch


103


is turned on and the step motor


28


is rotated in the direction of arrow D illustrated in

FIG. 10

, whereupon the rotation is transmitted via the pinion gear


29


, first pump gears


61


, first intermediate gear


67


, first-group electromagnetic clutch


103


, first-group clutch shaft


102


, pulleys


104


,


105


and timing belt


106


, and first-group first gear


107


to the tube valve cam shaft


99


to rotate the first-group cams


87


in the direction of arrow K of FIG.


15


. This rotation is controlled so as to be stopped when the cams are rotated by a predetermined amount after the detection of the sensor flag


108


by the first-group sensor


109


.




In this state, a first-group cam


87


is in the posture indicated by the chain double-dashed line in FIG.


15


and is apart from the tube valve lever


84


. Accordingly, the tube valve lever


84


is pivoted about the tube valve support shaft


83


by the energizing force of the tube valve spring


85


, so that the projecting part


84




a


of the tube valve lever


84


lifts the tip of the tube pressing member


88


. This flattens the head tube


21


or the negative pressure tube


23


to close the flow path thereof.




The first-group cams


87


are fixed on the tube valve cam shaft


99


with a shift of a predetermined angle in the phase from the other cams. Either one of modes is set as shown in Table 3, depending upon the predetermined rotation set values of the first-group cams


87


.
















TABLE 3















Operating








For negative




angle of







For head tube




pressure tube




1st group


















Mode




cyan




black




magenta




cyan




black




magenta




cams









Replen-









o




o




o





















ishment






of cyan






Replen-




o









o









o









90°






ishment






of






black






Replen-




o




o



















o




180°






ishment






of






magenta






Print




o




o




o




o




o




o




270°














In Table 3, “−” represents closing of valve, and “O” opening of valve. In this way, states of the tube valve


80


of each ink color, cyan, black, or magenta, are set depending upon the angles of rotation of the first-group cams.




As described above, setting of opening or closing of each flow path of the head tubes


21


and the negative pressure tubes


23


can be effected by simply displacing the tube valve lever


84


by the above-stated cam mechanism so as to flatten or release the head tube


21


or the negative pressure tube


23


through the tube pressing member


88


, and thus the setting is easy.




Next, the wiper mechanism WP illustrated in

FIG. 5

will be described.

FIG. 16

is a top plan view of the wiper mechanism illustrated in FIG.


5


.

FIG. 17

is a left side view of the wiper mechanism illustrated in FIG.


16


and

FIG. 18

is a front elevation of the wiper blade part of the wiper mechanism illustrated in FIG.


16


.




A wiper clutch shaft


110


is rotatably supported by the left side plate


30


and right side plate


31


. The wiper clutch shaft


110


is provided with an electromagnetic clutch


111


for wiper having a gear part


111




a


in mesh with the second pump gear


63


described previously. The wiper electromagnetic clutch


111


has the structure similar to that of the cap electromagnetic clutch


35


(see

FIG. 6

) described previously, and can transmit the rotation of the gear part


111




a


to the wiper clutch shaft


110


with flow of electric current.




A first wiper gear


112


is fixed to the end of the wiper clutch shaft


110


on the left side plate


30


side. The first wiper gear


112


is in mesh with one of second wiper gears


113


, which are double gears rotatably supported on the left side plate


30


, and the other gear of the second wiper gears


113


is further in mesh with one of third wiper gears


114


, which are double gears rotatably supported on the left side plate


30


as well. The other gear of the third wiper gears


114


is a bevel gear.




On a wiper case


120


fixed to the left side plate


30


, fourth wiper gears


123


being double gears are rotatably supported thereby. One of the fourth wiper gears


123


is also a bevel gear, and this bevel gear is in mesh with the bevel gear of the third wiper gears


114


. This permits rotation to be transmitted between two shafts perpendicular to each other. A wiper rotation shaft


121


is rotatably supported in the wiper case


120


and a fifth wiper gear


122


fixed on this wiper rotation shaft


121


is in mesh with the other gear of the fourth wiper gears


123


.




A wiper blade retainer


124


is fixed on the wiper rotation shaft


121


. Three wiper blades


125


are fixed at equal angular intervals with respect to the wiper rotation shaft


121


on the wiper blade retainer


124


, as illustrated in FIG.


18


. The wiper blades


125


are provided for wiping the outlet faces of the printing heads


11


and are made in a thin plate shape of an elastic material such as rubber. A sensor flag


126


is fixed to the wiper blade retainer


124


and the phase of the wiper blades


125


can be detected by detecting this sensor flag


126


by wiper sensor


127


fixed to the wiper case


120


.




A blade cleaner


128


is fixed on the bottom surface of the wiper case


120


. The blade cleaner


128


is made of an absorbing material capable of absorbing the ink and is located at a position where the blade cleaner


128


is in contact with the tip part of the wiper blade


125


which is moved to the lowest position by the rotation of the wiper rotation shaft


121


.




On the basis of the above structure, the wiper electromagnetic clutch


111


is turned on and the step motor


28


is rotated in the direction of arrow G illustrated in

FIG. 10

, whereupon the rotation is transmitted via the pinion gear


29


, first pump gears


61


, second pump gear


63


, wiper electromagnetic clutch


111


, wiper clutch shaft


110


, first wiper gear


112


, second wiper gears


113


, third wiper gears


114


, fourth wiper gears


123


, and fifth wiper gear


122


to the wiper rotation shaft


121


to rotate the wiper blades


125


in the direction of arrow L in FIG.


18


. Then the step motor


28


is stopped at the position where the wiper sensor


127


detects the sensor flag


126


, and the wiper electromagnetic clutch


111


is turned off.




After that, as illustrated in

FIGS. 19A and 19B

, the carriage


1


is moved at constant speed in the direction of arrow P and, in synchronism therewith, the wiper blades


125


are rotated at constant speed in the direction of arrow L. This causes the wiper blades


125


to wipe the outlet faces


11




a


of the printing heads


11


, as illustrated in FIG.


19


B.




Here, the moving speed of the carriage


1


and the rotating speed of the wiper blades


125


are so set that during a period after one wiper blade


125


has wiped the outlet face


11




a


of one printing head


11


above the wiper rotation shaft


121


and before the next wiper blade


125


moves to above the wiper rotation shaft


121


, the next printing head


11


moves to above the wiper rotation shaft


121


. In the present embodiment, one rotation of the wiper rotation shaft


121


is arranged to wipe three printing heads


11


with the different wiper blades


125


and two rotations of the wiper rotation shaft


121


are arranged to wipe all the printing heads


11


accordingly. After wiping a printing head


11


, the wiper blade


125


goes into contact with the blade cleaner


128


with rotation of the wiper rotation shaft


121


, where the ink etc. attaching to the wiper blade


125


is removed.




When the wiper sensor


127


detects the sensor flag


126


, the wiper blades


125


are located so that one wiper blade


125


is in contact with the blade cleaner


128


as illustrated in FIG.


19


A. While the wiper operation is not carried out, the wiper blades


125


is kept in the state where the wiper sensor


127


detects the sensor flag


126


, so that the wiper blades


125


are kept off contact with the printing heads


11


.




The above described the recover-supply unit


6


of the present embodiment, and the ink replenishing operation to the sub-tanks


12


by this recovery-supply unit


6


will be described referring to FIG.


20


and

FIGS. 21A and 21B

.





FIG. 20

is a block diagram of the major part of the electric system of the recovery-supply unit of the present embodiment illustrated in FIG.


15


and other figures, and

FIGS. 21A and 21B

are flowcharts of the replenishing operation of ink to the sub-tanks.




In

FIG. 20

, CPU


200


is provided for carrying out the ink replenishing operation by controlling the step motor


28


, electromagnetic clutch


35


for cap, electromagnetic clutch


70


for selection of pump, electromagnetic clutch


103


for the first group, and electromagnetic clutch


92


for the second group, based on detection results of ink amount detecting sensors


201


provided in the respective sub-tanks, and of ink remainder detecting means


202


for detecting the remainder of ink in the sub-tanks, the ink remainder detecting means being comprised of dot counters for counting shots ejected for printing from the printing heads and a memory for storing counted numbers.




First, the CPU


200


determines whether there are a plurality of colors of the ink liquids to be replenished, based on signals from the respective ink remainder detectors


202


(step


301


).




When the ink to be replenished is only one color, the CPU determines whether the sub-tank


12


to be replenished with the ink belongs to the first group


81


or to the second group


82


(step


303


). When it belongs to the first group


81


, the CPU determines the replenishment to be carried out in combination with a sub-tank


12


with the greatest ink consumption from the signals of the ink detectors of the second group, i.e., in combination with a sub-tank


12


of the liquid supply path having the largest count number in the dot count memory of the second group (step


307




a


). Then the CPU sets the tube valve


80


of the first group


81


and the tube valve


80


of the second group


82


according to the colors of the ink liquids replenished (steps


304


,


306


) and then selects the tube pump


50




a


(step


305


). When the sub-tank


12


to be replenished with the ink belongs to the second group, the CPU also determines a sub-tank for replenishment in combination therewith from the first group in the similar way and sets the valves of the first and second groups, and the tube pumps.




In the present embodiment, the dot count memory is arranged to be capable of storing dot count values for the respective colors of the printing heads and to add up values every ejection of the printing heads


11


to memorize the results. This allows estimation of remaining ink amounts in the respective sub-tanks. After completion of the replenishing operation, the dot counter memory is reset to 0 for the ink supply paths having undergone the replenishment of ink.




On the other hand, if there are a plurality of colors of the ink liquids to be replenished (in the determination of step


301


) the CPU selects a combination of two or three replenishing operations.




When both the first group


81


and the second group


82


include a sub-tank to be replenished with the ink, replenishment is carried out at one time in combination thereof (which is determined in step


302


). When the sub-tanks requiring replenishment of ink are localized in one group, the operation is similar to the aforementioned operation for replenishment of one color; a sub-tank with the greatest liquid consumption is selected out of the three sub-tanks of the different group (e.g., the second group


82


) to be combined (step


307




a


or


307




b


) and concurrent replenishment is carried out.




After setting the tube pumps


50




a,




50




b


by the above-stated sequence according to the number of sub-tanks requiring replenishment, the CPU closes the atmosphere open valves


24


provided for the sub-tanks


12


to which the liquid is supplied (steps


311




a,




311




b


) and then drives the tube pumps


50




a,




50




b


thus selected (step


312


). This achieves the replenishment of the ink in the predetermined sub-tanks


12


. When the ink amount detector


201


detects that the sub-tank


12


undergoing the replenishment of ink is filled with the ink (step S


313




a


or


313




b


), the atmosphere open valve


24


of the full sub-tank is opened (step


314


). Since the full sub-tank is opened to the atmosphere at this time, the replenishment of liquid is stopped; but the unfilled sub-tank is still kept in the hermetically closed state and is thus under the replenishment of liquid. When the ink amount detector


201


detects that the other sub-tank under the replenishment is filled with the ink (step


317


), the atmosphere open valve


24


thereof is opened (step


318


) and the tube pumps


50




a,




50




b


are stopped (step


315


).




This fills one or two sub-tanks


12


with the ink. It is then determined whether there is another sub-tank


12


requiring replenishment of ink (step


316


). If there is no sub-tank requiring replenishment then the replenishing operation of ink is terminated. If there is one then the sequential operation described above will be repeated.




As described above, each sub-tank


12


can be independently replenished with the ink by setting each tube valve


80


according to the sub-tank


12


requiring the replenishment of ink, driving the tube pump


50




a,




50




b,


and matching the operation of the atmosphere open valve of each sub-tank with the detection result of the ink amount detector


201


. This obviates the necessity for providing each sub-tank


12


with a negative pressure generator for generating the negative pressure in the sub-tank


12


during the replenishment of ink, which allows decrease in the size of the recovery unit


6


and, in turn, decrease in the size of the overall ink jet recording apparatus.




Further, concurrent ink replenishment can always be performed in combination with the sub-tank with the greatest ink consumption in each group, either the first group or the second group, in any ink replenishing operation, which can increase the efficiency of ink replenishment and which can achieve decrease in the number of ink replenishing operations and decrease in print wait time for ink replenishment.




The above operation will be described in more detail with a specific example for supplying ink liquids of yellow, black, and magenta. As described previously, the sub-tanks of black and magenta belong to the second group


82


while the sub-tank of yellow to the first group


81


.




First, the CPU


200


selects concurrent replenishment of black and yellow as the first replenishing operation. Then the CPU


200


performs such control as to set the tube valves


80


of the first group


81


in the yellow replenishment mode. This setting is effected by switching the first-group electromagnetic clutch


103


on, rotating the step motor


28


, and setting the angle of rotation of the first-group cams


87


(see

FIG. 15

) to 90° as in Table 2, based on the detection signal of the first-group sensor


109


, as described previously.




Then the CPU


200


performs such control as to set the tube valves


80


of the second group


82


in the black replenishment mode. This setting is effected by switching the second-group electromagnetic clutch


92


on, rotating the step motor


28


, and setting the angle of rotation of the second-group cams


86


(see

FIG. 14

) to 90° as in Table 3, based on the detection signal of the second-group sensor


101


, as described previously.




Then the CPU


200


performs such control as to set selection of the both tube pumps


50




a,




50




b


for replenishment. This setting is accomplished by switching the electromagnetic clutch


70


for selection of pump on, rotating the step motor


28


, and setting the angle of rotation of the pump cams


75


(see

FIG. 9

) to 90° as in Table 1, based on the detection signal of the pump sensor


77


, as described previously. Then the atmosphere open valves


24


are closed to bring the sub-tanks


12


of yellow and black into the hermetically closed state.




In this state the CPU


200


performs such control as to drive the tube pumps


50




a,




50




b.


This establishes the negative pressure in the sub-tanks


12


of yellow and black, whereby the sub-tanks are replenished with the ink from the associated main tanks


13


. This driving of the tube pumps


50




a,




50




b


is carried on until the ink remainder detecting sensors detect that the sub-tanks


12


of yellow and black are filled with the ink. When it is detected, the atmosphere open valves


24


are opened and the tube pumps


50




a,




50




b


are stopped. The above completes the first replenishment operation.




After completion of the first replenishment operation, the CPU


200


determines whether the second replenishment operation should be carried out. Since there still remains the replenishment of the ink of cyan at this point, the CPU returns to the initial step. Since the sub-tank


12


storing the ink of cyan belongs to the first group


81


, the CPU


200


determines that the replenishment is to be carried out in combination with a sub-tank


12


of a liquid supply path having the largest count number in the dot count memory out of the three ink supply paths of the second group (step


307




a


).




Since the replenishment of the yellow ink is already done, a candidate for the combination herein is light magenta or light cyan. After the combination for concurrent replenishment is determined, the operation to follow is carried out in the similar manner to the first replenishment operation; the atmosphere open valves


24


are closed to drive the tube pumps


50




a,




50




b,


the sub-tanks


12


of the ink of cyan and the other color to be simultaneously replenished with cyan are filled with the ink, and then the atmosphere open valves


24


are closed to stop the tube pumps


50




a,




50




b.


This completes the replenishment operation of all the ink.




In the application of color print using the ink liquids of black, cyan, magenta, yellow, light magenta, and light cyan like the present embodiment, consumptions of the black ink and the yellow ink are normally larger than those of the ink of the other colors. Thus black and yellow often have to be replenished on the almost same timing. Therefore, black and yellow are preferably grouped into the different groups as in the present embodiment, whereby the both can be replenished at one time even with coincidence of replenishment timing of black and yellow, so that the ink can be replenished more effectively. In the case where ink liquids with more consumptions are preliminarily determined as described, they are preferably assigned to mutually different groups.




In the present embodiment the six sub-tanks


12


are grouped into the two groups and each group is provided with the tube pump


50




a


or


50




b


being the negative pressure generating means; but the sub-tanks


12


do not always have to be grouped in the two groups. The apparatus may be modified so that an appropriate number of negative pressure generators are provided within the scope smaller than the number of liquid supply paths including the sub-tanks and groups are provided in the number equal to the number of negative pressure generators. Since the concurrent replenishment of plural ink liquids is not possible with only one negative pressure generator, it is necessary to provide two or more negative pressure generators in order to achieve more efficient ink replenishment. The optimum number of negative pressure generators (i.e., the number of groups) is preferably designed in view of the permissible volume and ink replenishment efficiency of the ink jet recording apparatus.




The numbers of liquid supply paths belonging to the respective groups do not always have to be equal. For example, in the case where ink liquids of six different kinds are used like the present embodiment or where liquids used are ink liquids and treatment liquids to react with the ink liquids, if the consumption of one kind among them is extremely large, only the liquid supply path for supplying the liquid of that kind may be handled as a single group.




In the above embodiment the ink replenishment into each sub-tank has to be carried out in the period in which the printing operation is not performed. Next described referring to FIG.


22


and

FIG. 23

is a modification in which the structure of the sub-tanks is modified in order to decrease the stop time.





FIG. 22

is an explanatory drawing to show the modification of the ink supply paths of the present invention and

FIG. 23

is a schematic block diagram of the part involved in the ink replenishment into the sub-tanks in the modification. The present modification is different from the above embodiment in that the ink replenishment can also be performed during printing. When combined with the liquid supplying method of the present invention, the present modification can improve the efficiency of ink replenishment more.




In the following description elements having similar functions to those in the above embodiment will be denoted by the same reference symbols and the description thereof will be omitted.




First described is the flow of the ink in the modification of the present invention.




In

FIG. 22

, a hermetically closed tank


401


is replenished with the ink from the main tank


13


through the tank tube


20


. After that, the sub-tank


12


is replenished with the ink from the hermetically closed tank


401


through a CS tube


404


. Then the ink is supplied to air buffer


402


through closed-tank tube


406


from the hermetically closed tank


401


and through sub-tank tube


407


from the sub-tank


12


.




The ink is supplied from the air buffer


402


through head tube


21


to the printing head


11


.




The flow of the ink will be described in further detail referring to FIG.


22


.




First described is the supply of the ink to the hermetically closed tank


401


.




The atmosphere open valve


24


, AC tube closing valve


403


, and CS tube closing valve


405


are actuated to hermetically close the inside of the hermetically closed tank


401


. Then the negative pressure generating tube pump


19


is driven to establish the negative pressure inside the hermetically closed tank


401


, whereby the ink inside the main tank


13


is supplied through the tank tube


20


into the hermetically closed tank


401


.




When the ink remainder detecting sensor


201


detects “full” as a result of the ink replenishing operation from the main tank


2


to the hermetically closed tank


401


, the atmosphere open valve


24


is opened to make the hermetically closed tank


401


open to the atmosphere and then to stop the flow of ink. After that, an instruction to stop the negative pressure generating tube pump


19


is issued, so that the pump


19


is stopped. The other end of the negative pressure generating tube pump


19


is put in the waste ink tank


14


.




Then the AC tube closing valve


403


and CS tube closing valve


405


are opened, whereupon the ink inside the hermetically closed tank


401


moves through the CS tube


404


into the sub-tank


12


because of the weight of the ink itself. Then the ink inside the hermetically closed tank


401


flows into the sub-tank


12


before the height of the ink inside the hermetically closed tank


401


becomes equal to that of the ink inside the sub-tank


12


.




If air (bubbles) is mixed in the ink in the CS tube


404


, the ink will be hard to flow or will not be allowed to flow in the CS tube


404


in some cases.




In such cases, the atmosphere open valve


24


and AC tube closing valve


403


are closed and thereafter the negative pressure generating tube pump


19


is driven in the counterclockwise direction, whereby positive pressure is established in the hermetically closed tank


401


to push the ink in the hermetically closed tank


401


into the CS tube


404


. This pushes the air (bubbles) from the CS tube


404


into the sub-tank


12


. After that, the negative pressure generating pump


19


is stopped and the atmosphere open valve


24


and AC tube closing valve


403


are opened. As a consequence, the inside of the CS tube


404


is filled with the ink, so that the ink in the hermetically closed tank


401


can flow through the CS tube


404


into the sub-tank


12


before the height of the ink in the hermetically closed tank


401


becomes equal to that of the ink in the sub-tank


12


. The sub-tank


12


has an open-to-atmosphere aperture, through which the sub-tank


12


is open to the atmosphere. Therefore, the air (bubbles) pushed into the sub-tank


12


can be released through the open-to-atmosphere aperture into the atmosphere, so that the inside of the sub-tank


12


is kept at the atmospheric pressure.




After the height of the ink in the hermetically closed tank


401


becomes equal to that of the ink in the sub-tank


12


and when the ink remainder detecting sensor


201


in the hermetically closed tank


401


detects “empty” of the height of the ink in the hermetically closed tank


401


, the ink replenishing operation into the hermetically closed tank


401


is again carried out.




With repetitions of the above ink replenishing operation, the heights of the ink in the hermetically closed tank


401


and in the sub-tank


12


are maintained between the full-line and the empty-line of the ink remainder detecting sensor


201


.




Next described is the ink supply operation from the sub-tank


12


to the air buffer


402


.




First, the atmosphere open valve


24


, CS tube closing valve


405


, and head tube closing valve


25


are closed. After that, the negative pressure generating tube pump


19


is driven, whereupon the negative pressure is established in the hermetically closed tank


401


. Then the negative pressure is also established in the closed-tank tube


406


, so that the negative pressure is established in the air buffer


402


and in the sub-tank tube


407


as well.




This results in supplying the ink in the sub-tank


12


through the sub-tank tube


407


into the air buffer


402


and thereafter supplying the ink through the closed-tank tube


406


into the hermetically closed tank


401


.




Since the negative pressure is also established in the tank tube


20


at this time, the ink is also supplied from the main tank


13


to the hermetically closed tank


401


. Then the negative pressure generating tube pump


19


is stopped.




After that, the atmosphere open valve


24


and CS tube closing valve


405


are opened.




Since the passage resistance against the flow of the ink through the sub-tank tube


407


, air buffer


402


, and closed-tank tube


406


is arranged to be smaller than that against the flow of the ink in the tank tube


20


, the ink can be supplied to the air buffer


402


with reliability.




Next described is the ink supply operation from the air buffer


402


to the printing head


11


.




First, the printing head


11


is capped by the cap


16


. Then the recovery tube pump


18


is driven, whereupon the negative pressure is established in the cap


16


connected through the tube to the recovery tube pump


18


. This results in supplying the ink in the air buffer


401


through the head tube


21


to the printing head


11


and then filling the nozzles in the printing head


11


with the ink. Thereafter, the recovery tube pump


18


is stopped and then the cap


16


is uncapped. At this time a meniscus is created in the nozzles in the printing head


11


, so that the ink can be held even with a difference between the nozzle face of the printing head


11


and the height of the ink in the hermetically closed tank


401


and the sub-tank


12


. The ink drawn into the cap


16


is guided through the suction tube


22


into the waste ink tank


14


.




The ink can be ejected from the printing head


11


by charging the ink into the ink path illustrated in

FIG. 22

, in this way.




When the ink is discharged from the printing head


11


by the printing operation or the recovery suction operation of the printing head


11


, the ink flows from the sub-tank


12


to the printing head


11


because of the capillarity, whereby the meniscus is always maintained in the nozzles of the printing head


11


. Then the liquid level is lowered in the sub-tank


12


and the weight of the ink acts to keep the liquid levels equal in the sub-tank


12


and in the hermetically closed tank


401


. Thus, the ink is supplied from the hermetically closed tank


401


to the sub-tank


12


.




When the ink is consumed because of printing or the like, the ink remainder detecting sensor


201


of the hermetically closed tank


401


detects “empty” and the ink replenishing operation is carried out.




This ink replenishing operation is similar to the operation described in the aforementioned embodiment.




In the modification, the ink is supplied to the hermetically closed tank


401


, instead of the sub-tank


12


of the aforementioned embodiment, and the hermetically closed tank


401


is hermetically closed without closing the head tube closing valve


25


, but, instead, with closing the AC tube closing valve and CS tube closing valve


405


. Therefore, the ink replenishing operation can be performed wherever the carriage


1


is located. The ink can be supplied to the printing head


11


because of the action of the sub-tank


12


, and thus the ink replenishment can be conducted even during printing.




As described in the aforementioned embodiment, sets of sub-tanks


12


, hermetically closed tanks


401


, and main tanks


13


(also including the tubes connected thereto) are grouped into the first group and the second group, each group is provided with the negative pressure generator, and the ink consumption of each hermetically closed tank


401


(sub-tank


12


) is managed by the dot counter for each printing head


11


, and the memory; therefore, a combination of tanks with the greatest ink consumptions in the respective groups can always be replenished with the ink on the concurrent basis.




The ink replenishing operation to the hermetically closed tank


401


will be described below.




The operation of the tube valve is the same as in the aforementioned embodiment.




Reference is made to the flowchart of operation and the block diagram of the aforementioned embodiment, which are the same in the present modification.




When the ink to be replenished is of one color, it is determined whether the hermetically closed tank


401


to be replenished with the ink belongs to the first group


81


or to the second group


82


(step


303


). When it belongs to the first group


81


, the CPU


200


invokes the contents of the dot count memory about the three hermetically closed tanks


401


of the other group (the second group


82


) and chooses a hermetically closed tank


401


with the greatest consumption among them as a counterpart of a combination (step


307




a


) to determine replenishment thereof. Then the tube valves


80


of the first group


81


and the tube valves


80


of the second group


82


are set according to the colors of the ink liquids to be replenished (step


304


and step


306


) and the tube pumps


50




a,




50




b


are selected (step


305


).




In the case of the second group


82


, the CPU also invokes the contents of the dot count memory about the three hermetically closed tanks


401


of the other group (the first group


81


) and selects one hermetically closed tank


401


with the greatest consumption among them as a counterpart of a combination (step


307




b


) to determine replenishment thereof. Then the tube valves


80


of the first group


81


and the tube valves


80


of the second group


82


are set according to the colors of the ink liquids to be replenished (step


304


and step


306


) and the tube pumps


50




a,




50




b


are selected (step


305


).




The dot count memory, similar to that in the aforementioned embodiment, can capture the consumption of the ink of each color and can estimate the remaining ink amount in each hermetically closed tank


401


. The dot count memory is reset to zero after completion of the ink replenishment.




On the other hand, when there are a plurality of ink liquids to be replenished (in the determination in step


301


), replenishment is effected by a combination of two or three replenishment operations.




When the first group


81


and the second group


82


both includes the ink to be replenished at this time, the concurrent replenishment is carried out in combination of the ink liquids to be replenished (in the determination in step


302


). When only either one group includes the ink to be replenished, the CPU invokes the contents of the dot count memory about the three hermetically closed tanks


401


of the other group (the second group


82


), chooses one hermetically closed tank


401


with the greatest consumption among them as a counterpart of a combination (steps


307




a,




307




b


), as described in the case of one color of the ink to be replenished, and then performs concurrent replenishment. As described, the hermetically closed tanks


401


with the greatest ink consumptions in the respective groups of the first group


81


and the second group


82


can always be replenished on the concurrent basis in any ink replenishing operation, which improves the efficiency of ink replenishment.




Then the tube pumps


50




a,




50




b


are set and the atmosphere open valves


24


provided for the hermetically closed tanks


401


are next closed (step


311




a


and step


311




b


). Then the tube pumps


50




a,




50




b


are driven (step


312


). This replenishes the predetermined hermetically closed tanks


401


with the ink. When the ink remainder detecting sensor


201


detects that the corresponding, hermetically closed tank


401


replenished with the ink is filled with the ink (step


313




a


or


313




b


), the atmosphere open valve


24


of the filled, hermetically closed tank


401


is opened (step


314




a


or


314




b


). This results in opening the hermetically closed tank


401


to the atmosphere, so that the negative pressure disappears to stop the replenishment of ink, irrespective of driving of the tube pump


50




a


or


50




b


(in this state the atmosphere open valve


24


of the hermetically closed tank


401


is still closed on the side without detection of the ink remainder detecting sensor


201


, and the ink replenishment is on the way on that side). When the ink remainder detecting sensor


201


detects that the hermetically closed tank


401


on the other side is also filled with the ink (step


317


), the atmosphere open valve


24


thereof is opened (step


318


) and the tube pump


50




a


or


50




b


is stopped (step


315


). Then the CS tube closing valve


405


and AC tube closing valve


403


are opened, whereupon the ink is supplied through the CS tube


404


into the sub-tank


12


because of the weight of the ink itself.




This fills one or two sub-tanks


12


with the ink. Then the CPU determines whether there is another hermetically closed tank


401


necessitating replenishment of ink (step


316


). If no then the replenishment operation of ink is terminated; if any then the sequential operation described above is repeated.




Each tube valve


80


is set and each tube pump


50




a,




50




b


is driven according to the hermetically closed tank


401


(sub-tank


12


) necessitating the replenishment of ink and the operation of the atmosphere open valve


24


of each sub-tank


12


is timed with the ink remainder detecting sensor


201


, as described above, whereby each hermetically closed tank


401


(sub-tank


12


) can be replenished with the ink independently. As a consequence, the recovery-supply unit


6


can be provided without the necessity for provision of the negative pressure generator for generating the negative pressure in the hermetically closed tank


401


during the replenishment of ink for every hermetically closed tank


401


, and, even in any ink replenishing operation, the concurrent replenishment can always be performed for the hermetically closed tanks


401


(sub-tanks


12


) with the greatest ink consumptions in the respective groups of the first group


81


and the second group


82


, which can improve the efficiency of ink replenishment and which can decrease the number of ink replenishing operations.




Even in the case of the above ink path configuration capable of ink replenishment during printing, the decrease in the number of ink replenishing operations presents the advantages of saving of power and decrease of abrasion of parts.




As described above, the present invention permits downsizing of the whole apparatus by the structure in which a plurality of liquid supply paths share one negative pressure generator and also permits the concurrent charge of liquids to the respective liquid supply paths having the sub-tanks with the greatest liquid consumptions in the respective groups separated according to the number of negative pressure generators during replenishment of liquid, whereby the invention can improve the efficiency of liquid replenishment and decrease the number of ink replenishing operations and, in turn, can decrease the time of stop of the apparatus for the ink replenishment.




For replenishing a sub-tank with a liquid, the sub-tank is hermetically closed to the atmosphere and is depressurized by use of the negative pressure generator provided for a path different from the liquid supply path, whereby the liquid is supplied from the upstream side of the liquid supply path into the sub-tank. This can implement stable replenishment of liquid as well as the simple structure of the liquid supply path.




The embodiments described above employed detection of the remainder by use of the dot counters for detecting the remainder of liquid in the sub-tanks, but the method for detecting the remainder is not limited to this method. For example, the remainder can also be detecting by use of one of well-known configurations, such as provision of electrodes in the sub-tanks.




Further, the present invention was described with the examples of the ink jet recording apparatus in the above-stated embodiments, but it should be noted that the present invention can not be applied only to the ink jet recording apparatus but can also be applied to other applications, including supply of liquid to a liquid consuming member except for the recording head. In addition, the applicable liquids are not limited only to the ink and pretreatment solutions and the liquids may be oily liquids. Particularly, the invention is suitably applicable to supply of a liquid that is desired to avoid mixture of contamination in the supply path.



Claims
  • 1. A liquid replenishing method into a liquid supply mechanism, said liquid supply mechanism comprising three or more liquid supply paths, each liquid supply path having a sub-tank for temporarily retaining a liquid and for supplying said liquid by guiding atmospheric air thereinto,said replenishing method comprising: a preparing step to prepare a plurality of negative pressure generating means, each for depressurizing an inside of one of said sub-tanks, the number of negative pressure generating means being smaller than the number of said liquid supply paths, and to group said plurality of liquid supply paths into groups according to said number of said negative pressure generating means, an establishing step to establish a hermetically closed space in a sub-tank with a smallest remaining liquid in each group, and a replenishing step to replenish liquid, the liquid being replenished commencing simultaneously in each said sub-tank with a smallest remaining liquid in each group, and being replenished commencing simultaneously by depressurizing the insides of each hermetically closed space using said negative pressure generating means associated with each group.
  • 2. The liquid replenishing method according to claim 1, wherein said replenishing step is carried out when the remainder of the liquid in at least one sub-tank out of the sub-tanks provided in said plurality of liquid supply paths falls below a predetermined amount.
  • 3. The liquid replenishing method according to claim 1, wherein, after said replenishing step, the sub-tank having been replenished is opened to atmospheric air.
  • 4. The liquid replenishing method according to claim 1, wherein depressurizing the inside of each hermetically closed space by said negative pressure generating means is achieved in such a manner that each negative pressure generating means evacuates atmospheric air inside the sub-tank corresponding thereto.
  • 5. The liquid replenishing method according to claim 1, wherein two liquid supply paths with large liquid consumptions out of said plurality of liquid supply paths are grouped into mutually different groups.
  • 6. A liquid ejection recording apparatus capable of ejecting liquids of mutually different kinds, said apparatus comprising:at least three liquid supply paths, each liquid supply path comprising a liquid ejection head for ejecting a liquid to effect recording, a main tank for reserving the liquid to be supplied to said liquid ejection head, and a sub-tank, provided between said liquid ejection head and the main tank, for temporarily retaining the liquid and for supplying the liquid to said liquid ejection head by guiding atmospheric air thereinto, and a plurality of negative pressure generating means, each for depressurizing an inside of one of said sub-tanks in order to replenish the liquid from said main tank into said sub-tank, the number of said negative pressure generating means being smaller than the number of said liquid supply paths, wherein said liquid supply paths are grouped into groups according to said number of said negative pressure generating means, wherein each of said plurality of liquid supply paths comprises hermetically closing means for establishing a hermetically closed space in said sub-tank, and wherein out of said sub-tanks, a sub-tank with a smallest remaining liquid in each group is depressurized by said negative pressure generating means and said closing means associated therewith, and the liquid is replenished commencing simultaneously to each depressurized sub-tank.
  • 7. The liquid ejection recording apparatus according to claim 6, wherein two liquid supply paths with large consumptions, out of said plurality of liquid supply paths, are grouped into mutually different groups.
  • 8. The liquid ejection recording apparatus according to claim 6, wherein each of said plurality of negative pressure generating means is provided in a path different from the liquid supply paths in a corresponding group.
  • 9. The liquid ejection recording apparatus according to claim 6, wherein each of said plurality of negative pressure generating means is comprised of a pump capable of evacuating air in a sub-tank provided in a liquid supply path in a corresponding group.
  • 10. The liquid ejection recording apparatus according to claim 9, wherein each of said negative pressure generating means is comprised of a tube pump, said tube pump comprising a tube pump provided in a tube connected to a sub-tank in a corresponding liquid supply path out of the liquid-supply paths grouped according to the number of negative pressure generating means, a tube receiver for receiving said pump tube, a roller member adapted so as to pinch said pump tube in cooperation with said tube receiver and to be movable along said pump tube thereon, and a tube receiver energizing member for energizing said tube receiver toward said roller member.
  • 11. The liquid ejection recording apparatus according to claim 6, wherein each of said plurality of liquid supply paths comprises detecting means for detecting whether the remainder of the liquid in the corresponding sub-tank is not more than a predetermined amount.
  • 12. The liquid ejection recording apparatus according to claim 11, wherein said detecting means comprises a dot counter for counting shots ejected for printing from each said liquid ejection head and a memory for storing the number of shots.
  • 13. The liquid ejection recording apparatus according to claim 6, wherein each liquid supply path from said sub-tank to said recording head is comprised of a tube, and wherein said hermetically closing means is comprised of a tube valve, said tube valve comprising a tube pressing member elastically supported so as to be capable of pressing said tube, a tube valve lever provided so as to be movable toward said tube pressing member, and a lever energizing member for energizing said tube valve lever toward said tube pressing member, said tube valve being adapted to flatten said tube from outside said tube to close a flow path in said tube.
  • 14. The liquid ejection recording apparatus according to claim 13, comprising valve setting means having a tube valve cam mechanism for moving said tube valve lever against an energizing force of said lever energizing member.
  • 15. The liquid ejection recording apparatus according to claim 6, wherein each said sub-tank comprises a first chamber in fluid communication with a corresponding main tank and with the negative pressure generating means, said first chamber being replenished with the liquid from the main tank, a second chamber in fluid communication through a communication path with said first chamber and in fluid communication with said recording head, said second chamber supplying the liquid to said recording head by guiding atmospheric air thereinto, and path closing means for closing said communication path.
Priority Claims (2)
Number Date Country Kind
9-287042 Oct 1997 JP
10-261797 Sep 1998 JP
Foreign Referenced Citations (1)
Number Date Country
10-6521 Jan 1998 JP