The invention pertains to liquid separation systems for installing in liquid distribution installations.
Liquids originating from different sources are frequently discharged into a same conduit where they mix and flow to a same destination. Such is the case, for example, in some industrial facilities where liquid wastes from different processes are discharged into a same waste conduit and flow together to a same waste liquid collection point such as a collection tank, or alternatively to a discharge point leading to a larger liquid distribution system such as, for example, a municipal sewage distribution system. Another such example is found in sewage installations in single and multi-story residential, commercial, and industrial structures, where so-called black water, whose sources are typically toilets and kitchen sinks, are discharged into a sewage pipe into which so-called gray water from gray water sources such as wash basins, showers, tubs, and washing machines, are also discharged. The mixed black water and gray water then flow through the conduit to the same destination which may include, for example, the municipal sewage distribution system.
Environmental concerns arising from discharging different liquids into a same conduit leading to a same destination has placed pressure on government agencies to regulate this practice. For example, in many areas, government regulations now require that new constructions include separate conduits for each type of liquid, the conduits leading to separate destinations thereby preventing the different types of discharged liquids from mixing. Maintaining the liquids separated increases the feasibility of recycling/reusing some types of liquids as recycling costs are substantially reduced. Furthermore, use of the recycled liquid provides economic savings by reducing new consumption.
Despite the potential economic and environmental advantages of directing the different types of liquids to separate destinations, implementing this practice for existing constructions is relatively problematic due to the amount of work required and the high costs associated with performing such work. Generally, the work entails opening holes and channels in existing floors, walls, and/or ceilings, for installing new piping required to distribute the different liquids to the separate destinations. In many cases, the work further involves removal and replacement of surface finishing materials such as, for example, floor and wall tiles, or the redoing of surface finishes such as textured surfaces, painted surfaces, and the like, which contribute to substantially increasing the cost of refurbishing the existing installation compared to the cost of building a new installation in a new construction.
Liquid separation systems are known in the art. Liquid separation systems are illustrated and described in inter alia AU0076095A0, AU0208796A0, AU0250995A0, AU0635495A0, AU0798196A0, AU50800961A1, AU6202133AA, CA2122330AA, CA2592294AA, CA2626031AA, CA2695670AA, CN21103143Y, EP0632873A4, EP0732457A3, EP0855473A2, EP2014837A2, EP2186951A1, GB2331323B, GB2375761A1, GB2430444B2, GB2460632A, NZ0550740A, U.S. Pat. No. 4,588,325, U.S. Pat. No. 5,099,874, U.S. Pat. No. 5,147,532, U.S. Pat. No. 5,496,468, U.S. Pat. No. 6,702,942, US20090222981A1, US20090272447A1, and WO2007036685A1.
The present invention is directed towards liquid separation systems for installing in liquid distribution installations having at least two liquid supplies discharging into a common conduit and transported to a common liquid destination wherein at least one of the liquid supplies discharges liquid into the common conduit via an accessible conduit access unit. The liquid separation systems are configured for directing liquid from at least one of the liquid supplies to a separate liquid destination from the common liquid destination. The liquid separation systems include a liquid separation assembly for installation in a conduit access unit to prevent second liquid flowing into the common conduit, and to redirect the second liquid flow through a piping system threaded through the conduit to a second liquid destination different from the common liquid destination. The liquid separation systems can be configured for installing in liquid distribution installations having a single conduit access unit or multiple conduit access units. In the latter instance, liquid separation systems may have a single common second liquid destination or multiple second liquid destinations.
In some preferred embodiments of the present invention, liquid separation systems are gravity based employing gravity to cause a second liquid to flow from its associated conduit access unit to a second liquid destination different from a common first liquid destination. Such gravity based liquid separation systems therefore take advantage of gradients in a liquid distribution installation.
In other preferred embodiments of the present invention, the liquid separation systems are automatic systems, and include a pump unit for drawing second liquid from its associated conduit access unit to a second liquid destination different from the common first liquid destination. Alternatively, the conduit access unit may be fitted with a pump unit for pumping the second In some embodiments, the pump unit includes a filter for filtering the second liquid when drawn into the pump, and may include a water inlet for priming the pump unit. The automatic liquid separation systems includes a controller for activating and deactivating the pump unit responsively to a sensing signal received from a liquid level sensing mechanism included in the liquid separation assembly. The controller may have a test feature for detecting system failures and for activating a visual warning indicator, for example, a lamp. The system may include a controller override for disconnecting the controller and allowing the pump to be manually activated or deactivated. In the case of a pump unit being fluidly connected to a plurality of liquid separation assemblies located at multiple locations throughout a liquid distribution installation, each liquid separation assembly includes a blocking mechanism for preventing air being drawn into the piping system and reaching the operating pump unit from any one of the locations due to low level of the second liquid at the location. The blocking mechanism may form part of the liquid level sensing mechanism, or may be an independent mechanism.
The liquid separation systems of the present invention are suitable for recycling and/or reusing dissimilar liquids which would otherwise be costly, or possibly unfeasible, to separate at a common liquid destination. Another potential advantage of the liquid separation system is disposing of dissimilar liquids directed to the different destinations may be easier and less costly than disposing of dissimilar liquids transported to the same liquid destination. And yet another potential advantage is the liquid separation system's particular suitability for retrofitting existing liquid distribution installations, maximizing a use of existing components such as common conduits and conduit access units. The liquid separation systems of the present invention are particularly suitable for separating grey water from black water at residential homes, apartment blocks, and the like.
The liquid separation systems of the present invention are suitable for installation in new and existing liquid distribution installations and particularly suitable for retrofitting existing liquid distribution systems. For exemplary purposes, the Detailed Description of Preferred Embodiments of the Invention hereinafter describe and illustrate using liquid separation systems with existing liquid distribution installations.
In order to understand the invention and to see how it can be carried out in practice, preferred embodiments will now be described, by way of non-limiting examples only, with reference to the accompanying drawings in which similar parts are likewise numbered, and in which:
Liquid Distribution Installation
Gravity Based Liquid Separation Systems
The liquid separation system 100 includes a liquid separation assembly 102 which is fitted into the conduit access unit 18, and includes a liquid separation element 103 for preventing the second liquid 17 from flowing through the outlet 21 to the conduit 13. The liquid separation element 103 includes a liquid separation port 104 fluidly connected to a piping system 106 through which the second liquid 17 flows out of the conduit access unit 18 into the piping system 106. The piping system 106 is threaded through at least a section of the conduit 13 from the second liquid destination 101 to the liquid separation port 104, enabling second liquid 17 flow from the conduit access unit 18 to the second liquid destination 101. The liquid separation element 103 optionally includes an overflow port 107 for allowing the second liquid 17 to flow into the conduit 13 and therethrough to the first liquid destination 14 should the second liquid 17 reach a predetermined overflow level inside the conduit access unit 18.
Liquid Separation Assemblies 15
Controller Based Liquid Separation Systems
The liquid separation system 600 includes a liquid separation assembly 602 similar to FIG. 2's liquid separation assembly 102 including the liquid separation element 103 and the liquid separation port 104, differing from the latter in that the liquid separation assembly 602 includes a liquid level sensing mechanism 603. The liquid level sensing mechanism 603 is electrically connected through a signal link 604 to a controller 606 which controls the operation of the pump unit 601. The signal link 604 is a hard-wired link threaded with the piping system 106, although it may alternatively be a wireless link. The hard-wired link 604 may also be used to supply operating power to the liquid level sensing mechanism 603, although the operating power may additionally or alternatively be supplied by a battery or other type of voltage source proximally located to the liquid level sensing mechanism 603. The liquid level sensing mechanism 603 may include an active sensor for measuring a second liquid level inside the conduit access unit 18. Alternatively, the liquid level sensing mechanism 603 may include a passive sensor, for example a switch, which closes an electric circuit according to the second liquid level inside the conduit access unit 18. The liquid level sensing mechanism 603 senses when the second liquid 17 in the conduit access unit 18 reaches a predetermined maximum liquid level and sends an activation signal to the controller 606 which in response, activates the pump unit 601. The liquid level sensing mechanism 603 additionally senses when the second fluid 17 in the conduit access unit 18 reaches a predetermined minimum liquid level above the opening to the liquid separation port 104, and sends a deactivation signal to the controller 606 which responsively deactivates the pump unit 601. Additionally or alternatively to having the liquid level sensing mechanism 603 send the deactivation signal, the controller 606 may be programmed with a time-out period which upon expiration, the pump unit 601 is deactivated.
The liquid separation assembly 602 may be adapted with a port opening reducer 607 as shown in
The liquid separation system 700 includes in each conduit access unit 18 a liquid separation assembly 702 similar to the liquid separation assembly 602 in
The port blocking mechanism 703 may include a flotation mechanism having a float which moves up and down as the level of the second liquid 17 rises and falls inside the conduit access unit 18, and includes a sealing element which seals the liquid separation port 104 or the opening reducer 607 when the float falls below the minimum liquid level. Alternatively, the port blocking mechanism 703 may include an electromechanical mechanism having a controller-operated valve which closes the liquid separation port 104 responsive to the controller 606 receiving the deactivation signal, and opens the valve upon receiving the activation signal.
The port blocking mechanism 703 may form part of the liquid level sensing mechanism 603 in the liquid separation assembly 702. For example, the float in the flotation mechanism may be used for triggering a first switch (not shown) when the second liquid 17 reaches the maximum liquid level, sending the activation signal to the controller 606, and/or for triggering a second switch (not shown) when the second liquid 17 decreases to the minimum liquid level sending the deactivation signal to the controller 606.
In the liquid separation system 700, the controller 606 is programmed to activate the pump 601 responsive to receiving only one activation signal from any one of the liquid level sensing mechanisms 603. Additionally, the controller 606 is programmed to deactivate the pump 601 responsive to receiving a deactivation signal from all the liquid level sensing mechanisms. Each liquid level sensing mechanism 603 connects to the controller 606 through a dedicated signal link 604.
In addition, or as an alternative, to the port blocking mechanism 703, controller-operated valves 801 may fluidly disconnect any one of the piping systems 106 from the pump unit 601 responsive to the controller 606 receiving the deactivation signal from any one of the liquid level sensing mechanisms 603 associated with the piping system 106 to be disconnected, and may fluidly reconnect the disconnected piping system 106 upon receiving the activation signal. Additionally, the controller-operated valves 801 may be used for selectively disconnecting any one of the piping systems 106 for performing repairs or other types of maintenance on any part of the system 800 and/or on any existing liquid distribution installation 10.
Method for Installing a Liquid Distribution Installation
In step 1101, the piping system is threaded through at least a portion of the conduit and fluidly connected to the liquid separation assembly.
In step 1102, the liquid separation assembly is installed in the conduit access unit.
In step 1103, the liquid level sensing mechanism is attached to the liquid
In step 1104, the pump unit is installed and is connected to the piping system.
In step 1105, the controller is installed and connected to the pump unit.
In step 1106, the liquid level sensing mechanism is connected to the controller. The sensing link may be laid out at this time or, alternatively, in any of the previous steps from step 1101 onwards.
Kits for Installing Liquid Separation Systems
While the invention has been described with respect to a limited number of embodiments, it will be appreciated that many variations, modifications, and other applications of the invention can be made within the scope of the appended claims.
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/IL2010/000996 | 11/30/2010 | WO | 00 | 5/25/2012 |
Number | Date | Country | |
---|---|---|---|
61283190 | Dec 2009 | US |