The present disclosure relates to a liquid storage cavity, such as a liquid storage capsule or a chamber.
Point-of-care diagnostic devices can include cavities such as chambers and/or capsules for storing liquids used in diagnostic tests. For example, capsules may be used to store reagents used in certain diagnostic tests. As another example, a mixing chamber may be implemented, in order to allow mixing of solutions (e.g. dilution of a sample). Such chambers and/or capsules typically include an outlet, allowing the liquid to be transferred to a different component of the device. For example, a solution may be transferred to a flow cell, where an electrochemical measurement is carried out.
It is inevitable that the chambers and/or capsules used in a diagnostic device include a quantity of air. Accordingly, there is a risk that the liquid flowing through the outlet of the chamber/capsule may include one or more air bubbles. Air bubbles are undesirable in point-of-care diagnostic devices, because they can interfere with measurements carried out on a solution in a flow cell. For example, an electrochemical measurement may provide an incorrect reading if an air bubble is positioned on one of the electrodes within the flow cell.
Accordingly, there exists a need for an improved liquid storage cavity that reduces or prevents air bubbles in liquid flowing out of the cavity.
By preventing or reducing bubbles in the liquid flow, a greater proportion of the liquid within the cavity may be removed, prior to bubble formation. This means that, when a given quantity of liquid is required, a smaller liquid storage cavity (chamber, capsule, etc.) may be implemented. This is beneficial because real-estate on point-of-care diagnostic devices is often constrained.
This summary introduces concepts that are described in more detail in the detailed description. It should not be used to identify essential features of the claimed subject matter, nor to limit the scope of the claimed subject matter.
According to one aspect of the present disclosure, there is provided a liquid storage cavity, comprising: a base; one or more walls extending from the base, wherein the liquid storage cavity has a volume defined by the base and the one or more walls; and a periphery at which the one or more walls are joined to the base, wherein at least a portion of the periphery includes a peripheral recess defined by the base and at least one of the one or more walls, wherein the peripheral recess is configured to house a volume of liquid.
The volume of liquid housed within the elongate peripheral recess provides a continuous fluid path around the periphery (or portion thereof) of the cavity. This means that liquid can be drawn from the elongate peripheral recess to an outlet of the cavity, provided that a liquid bridge can be established between the outlet and the elongate peripheral recess. This allows for continuous liquid flow out of the cavity outlet, without air bubbles being introduced into the liquid flow.
The at least one of the one or more walls may extend outwardly from an interior of the liquid storage cavity to define the peripheral recess. The at least one of the one or more walls may comprise: a first wall portion and a second wall portion, wherein the first wall portion extends between the base and the second wall portion around the portion of the periphery; wherein the second wall portion extends from the first wall portion in a direction away from the base.
The first wall portion may define a fillet between the second wall portion and the base. The radius of the fillet defined by the first wall portion may be between 0.15 mm and 1 mm. This range of fillet radii is useful for certain liquids by maintaining a continuous liquid feed within the peripheral recess (without breakage of the liquid within the peripheral recess), without retaining too much liquid within the peripheral recess following emptying of the liquid storage cavity. Preferably, the radius of the fillet defined by the first wall portion may be between 0.2 mm and 0.6 mm.
The first wall portion may extend at an acute angle between the base and the second wall portion, such that the peripheral recess has a triangular cross-section. The acute angle between the first wall portion and the base may be less than or equal to 45 degrees. The first wall portion may extend laterally beyond a join between the first wall portion and the second wall portion by a distance of less than or equal to 0.5 mm. These bounds on the angle and distance of the first wall portion are useful for certain liquids by maintaining a continuous liquid feed within the peripheral recess (without breakage of the liquid within the peripheral recess), without retaining too much liquid within the peripheral recess following emptying of the liquid storage cavity.
The first wall portion may comprise a first part and a second part; wherein the first part of the first wall portion is joined to the second wall portion and extends outwardly from an interior of the liquid storage cavity in a direction substantially parallel to the base; and the second part of the first wall portion extends between the first part and the base, such that the elongate recess has a quadrilateral cross-section. The first part of the first wall portion may have a width of less than or equal to 0.5 mm. The second part of the second wall portion may have a height of less than or equal to 0.5 mm. These bounds on the angle and distance of the first wall portion are useful for certain liquids by maintaining a continuous liquid feed within the peripheral recess (without breakage of the liquid within the peripheral recess), without retaining too much liquid within the peripheral recess following emptying of the liquid storage cavity.
The liquid storage cavity may be a capsule. The height of the liquid storage cavity may be less than or equal to 5 mm. This range of cavity heights results in a liquid column between upper and lower internal surfaces of the cavity, which increases the volume of bubble-free liquid that can be emptied from the cavity when the cavity is upside-down (i.e. with its outlet on a top surface of the cavity). Preferably, the height of the liquid storage cavity may be less than or equal to 3.5 mm.
The angle between the second wall portion and the base may be less than 55 degrees. This reduces liquid pooling and droplet formation within the cavity when the cavity is emptied in the upside-down orientation. The second wall portion may define an upper surface of the cavity that is non-parallel to the base. This further reduces the tendency for liquid pooling or droplet formation during upside-down emptying. The width of the cavity may be no more than 2.5 times the height of the cavity.
The second wall portion may extend away from the base in a direction substantially perpendicular to the base. This maximises the volume of the cavity, for a given footprint of the cavity.
The peripheral recess may extend around the entire periphery of the liquid storage cavity. This allows liquid to be drawn into the peripheral recess around any part of the cavity periphery.
The liquid storage cavity may further comprise an outlet in the base. The outlet may be coincident with the portion of the periphery. Providing an outlet that is coincident with the periphery means that a liquid bridge is not required between the outlet and the periphery, in order to extract liquid from the chamber.
According to another aspect of the present disclosure, there is provided a method of removing liquid from a liquid storage cavity, the method comprising: providing a liquid storage cavity according to the first aspect; providing an inlet to the liquid storage cavity and an outlet in the base of the liquid storage cavity; orienting the liquid storage cavity so that the outlet is positioned on a top side of the liquid storage cavity; and supplying gas via the inlet to expel liquid out of the outlet.
The peripheral recess of the liquid storage cavity allows the liquid storage cavity to be emptied, even when the cavity is in an upside-down configuration (i.e. when the outlet is positioned on a top side of the liquid storage cavity).
Providing the outlet in the base of the liquid storage cavity may comprises providing a liquid storage cavity comprising an outlet in the base. Alternatively, providing the outlet in the base of the liquid storage cavity may comprise creating the outlet in the base of the liquid storage cavity.
Specific embodiments are described below by way of example only and with reference to the accompanying drawings, in which:
Implementations of the present disclosure are explained below with particular reference to liquid storage cavities such as capsules and chambers. It will be appreciated, however, that the implementations described herein are applicable to other types of cavity having a base and one or more walls. Although the examples below are described as being of particular utility in point-of-care diagnostic devices (such as microfluidic devices), it will be appreciated that such examples are not limited to implementation in point-of-care diagnostic devices, and may be implemented in other applications in which liquid is stored in a cavity having an outlet.
In the example shown in
In order to define the peripheral recess 32, the walls 20 of the liquid storage cavity 10 shown in
The volume of liquid 34 housed within the peripheral recess 32 provides a continuous fluid path around the periphery 30 (or portion thereof) of the cavity 10. This means that liquid can be drawn from the peripheral recess 32 to an outlet 16 of the cavity 10, provided that a liquid bridge can be established between the outlet 16 and the peripheral recess 32 (unless the outlet 16 is coincident with the periphery 30, in which case a liquid bridge is not required). Drawing liquid from the peripheral recess 32 to the outlet 16 allows for continuous liquid flow out of the cavity outlet 16, without air bubbles being introduced into the liquid flow.
The continuous fluid path within the peripheral recess 32 is formed as a result of the surface tension effects of the solution, and the wetted contact angle of the solution to the wall(s) 20 and base 12 of the cavity. The volume of liquid 34 is drawn into the peripheral recess 32 by capillary action, so that the free-surface energy of the liquid within the cavity 10 is minimised. Specifically, the geometry and dimensions of the peripheral recess 32 provides an energetically favourable scenario that balances the liquid-solid and liquid-gas surface energies, and leads to the formation of a continuous liquid ‘wedge’ within the peripheral recess 32 (e.g. as shown in
Importantly, the continuous liquid volume 34 within the peripheral recess 32 is not disrupted during liquid flow out of the cavity 10, even when the cavity 10 is only partially filled. This means that the liquid volume 34 arrested within the peripheral recess 32 provides continued guidance for liquid flow out of the cavity 10, during emptying of the cavity 10. The favourable surface energy balance can be exploited by pressurising the cavity 10, in order to provide continuous liquid flow out of the cavity 10. For example, air may be injected into the cavity 10 through an inlet (not shown in
When drawing liquid out of a cavity 10 that is almost empty, the flow rate should be controlled to minimise shear effects on the liquid. If shear forces on the liquid are too high, then the volume of liquid 34 within the peripheral recess 32 will break, meaning that pressurisation of the cavity 10 would need to stop in order for the liquid bridge to be re-formed by capillary action. This is only an issue when the cavity 10 is almost empty, as the liquid bridge is present when the cavity is half-full, for example.
The peripheral recess 32 can take the form of: (i) a fillet 36 (as shown, for example, in
Parameters for optimising the size of the peripheral recess 32 are described in more detail below. In general terms, it is preferable for the peripheral recess 32 to be sized so that the steady-state cross-sectional profile of the liquid volume 34 within the peripheral recess 32 is: (i) large enough so that liquid can be drawn from any point along the peripheral recess 32, while maintaining a continuous liquid feed into the peripheral recess 32 from other liquid volumes within the cavity 10; and (ii) small enough so that the volume of liquid 34 remaining within the peripheral recess 32 following emptying of the cavity 10 is not too large, in order to minimise wastage of liquid. Wastage of some volume of liquid is inevitable because the liquid volume 34 will remain trapped in the peripheral recess 32 following emptying of the cavity. This is shown in
The liquid storage capsule 100 includes three portions: an inlet chamber 102, a liquid storage chamber 104, and an outlet chamber 106. These portions of the liquid storage capsule 100 are defined by a base 112 (shown in
The upper surfaces of the inlet chamber 102 and the outlet chamber 106 can each be deformed by application of a downward force (for example, by an actuator of the analyser device in which the microfluidic cartridge comprising the liquid storage capsule 100 is received). The application of a downward force to the inlet chamber 102 and the outlet chamber 106 deforms the material of the inlet chamber 102 and the outlet chamber 106, such that it is forced into contact with the base 112. Continued application of a downward force ruptures the base 112 beneath the inlet chamber 102 and the outlet chamber 106, thereby creating an inlet 118 and an outlet 116 (as shown in
The wall 120 of the liquid storage capsule 100 comprises a first wall portion 122 and a second wall portion 124. The first wall portion 122 extends between the base 112 and the second wall portion 124 around the periphery 130 of the liquid storage capsule 100. The second wall portion 124 extends from the first wall portion 122 away from the base 112. In this example, the second wall portion 124 extends away from the first wall portion 122 to define an upper surface of the liquid storage capsule 100.
The first wall portion 122 provides a fillet 136 between the base 112 and the second wall portion 124. The fillet 136 therefore defines a peripheral recess 132 (best shown in
Liquid is drawn into the peripheral recess by capillary action, thereby forming a ring-shaped volume of liquid 134 around the edge of the inlet chamber 102 and the outlet chamber 106, as shown in
The chamber 200 includes an outlet 216 that provides an opening in the periphery 230 of the chamber 200. This means that, unlike the example shown in
The parameters defining the geometry of the fillet 36 will now be described, with reference to
As one example that is applicable for certain liquids having a viscosity of between 0.005 and 0.015 Pa·s, a surface tension of between 0.01 and 0.06 N/m, and wetted contact angles with the cavity walls/base of between 5 and 40 degrees, the threshold cross-sectional area is 0.06 mm2. To achieve the threshold cross-sectional area of 0.06 mm2, a fillet radius of at least 0.15 mm is required.
It is also desirable to keep the volume of liquid 34 retained within the peripheral recess 32 below an upper bound. This is because the volume of liquid 34 is retained within the peripheral recess 32 after emptying of the cavity 10, meaning that the retained liquid volume 34 cannot be extracted from the cavity 10. The upper bound will be dependent on the threshold cross-sectional area for the particular liquid.
Continuing the example applicable for certain liquids having a viscosity of between 0.005 and 0.015 Pas, a surface tension of between 0.01 and 0.06 N/m, and wetted contact angles with the cavity walls/base of between 5 and 40 degrees, it is preferable for the fillet radius to be no more than 1 mm. A preferred range for the fillet radius for such liquids is between 0.2 mm and 0.6 mm.
The table in Annex 1 shows the cross-sectional area of the liquid volume 34 within the peripheral recess 32 for other combinations of liquid properties. These liquid properties include the direction of gravity. This property is considered because the peripheral recess 32 can facilitate emptying of a cavity “upside-down” (i.e. with the outlet 16 at the top of the cavity 10). The volume of bubble-free liquid emptied from the liquid storage cavity 10 is maximised if the cavity has a sufficiently shallow depth (e.g. no more than 5 mm) such that a vertical liquid column is provided between its upper and lower internal surfaces as a result of the surface tension of the liquid overcoming the force of gravity on the liquid. In the table in Annex 1, a gravity direction of ‘1’ indicates that the outlet 16 is at the bottom of the cavity 10, whereas a gravity direction of ‘-1’ indicates that the outlet 16 is at the top of the cavity 10.
The geometry of the chamfer 344 can be defined by two properties: the chamfer depth and the chamfer angle, both of which are illustrated schematically in
The chamfer 344 retains liquid in the same way as the fillet 36 described above. If the chamfer 344 is too large, then a large liquid volume is retained in the peripheral recess 332, meaning that a proportion of the liquid within the cavity 300 is lost. However, as with the fillet 36, it is preferable for the cross-sectional area of the liquid volume 334 within the peripheral recess 332 to be at least a threshold value.
For example, the threshold cross-sectional area may be 0.06 mm2, as with the example given above. In order to achieve this threshold, the chamfer depth should be at least 0.2 mm, and the chamfer angle should be at least 20 degrees. To prevent a large liquid volume being retained in the elongate peripheral recess 332 after emptying, the chamfer depth should be no more than 0.5 mm, and/or the chamfer angle should be no more than 45 degrees.
The geometry of the step 446 can be defined by two properties: the width of the step 446 (i.e. the length of the first part 426 of the first wall portion 422), and the height of the step 446 (i.e. the length of the second part 428 of the first wall portion 422). Both of these properties are illustrated schematically in
The step 446 retains liquid in the same way as the fillet 36 and chamfer 334 described above. If the step 446 is too large, then a large liquid volume is retained in the peripheral recess 432, meaning that a proportion of the liquid within the cavity 400 is lost. However, as with the fillet 36, it is preferable for the cross-sectional area of the liquid volume 434 within the peripheral recess 432 to be at least a threshold value.
For example, the threshold cross-sectional area may be 0.06 mm2, as with the example given above. In order to achieve this threshold, the step width should be at least 0.2 mm, and the step height should be at least 0.2 mm. To prevent a large liquid volume being retained in the elongate peripheral recess 332 after emptying, the step width should be no more than 0.5 mm and/or the step height should be no more than 0.5 mm.
As mentioned above, implementing a peripheral recess 32 allows a cavity (e.g. a capsule) to be emptied when the cavity is “upside-down” (i.e. with the outlet 16 at the top of the cavity 10). The volume of bubble-free liquid emptied from the liquid storage cavity 10 is maximised if the cavity has a sufficiently shallow depth (e.g. no more than 5 mm) such that a vertical liquid column is provided between its upper and lower internal surfaces as a result of the surface tension of the liquid overcoming the force of gravity on the liquid.
Emptying the cavity 500 in this orientation can result in the formation of a droplet 548 at the bottom of the cavity 500, as shown in
Liquid pooling and droplet formation can also be minimised by ensuring that a flat surface is not provided at the bottom of the cavity (e.g. as also shown in
If the outlet 516 is centrally located at the top of the cavity 500 (i.e. at the centre of the periphery 530 of the cavity 500), then the cross-sectional width to height aspect ratio should be no greater than 5:2 (in other words, the cavity width should be no more than 2.5 times greater than the cavity height).
Although
As mentioned above, a liquid bridge is required between the peripheral recess 32 and the outlet 16, in order to ensure that liquid is drawn from the peripheral recess 32 during emptying of the cavity 10. For an outlet 16 that is centrally-located (i.e. at the centre of the periphery 30), one way of providing the liquid bridge is to deform the cavity 10 so that a saddle 50 is provided between the periphery 30 and the outlet 16 (as schematically illustrated in
In order to deform the cavity 10 to provide the saddle 50, an actuator 52 with a ridge 54 may be used when deforming the cavity 10 to create the inlet and outlet. The ridge 54 can be seen from the section view of the actuator 52 shown in
At 62, a liquid storage cavity is provided. The liquid storage cavity may be any of the liquid storage cavities described with reference to
At 64, an inlet to the liquid storage cavity and an outlet from the liquid storage cavity are provided. Providing the outlet from the liquid storage cavity may comprise providing a liquid storage cavity that has a permanent outlet (e.g. in the case of the chamber shown in
Similarly, providing the inlet to the liquid storage cavity may comprise providing a liquid storage cavity that has a permanent inlet, or creating the inlet to the liquid storage cavity (e.g. by rupturing, puncturing, or otherwise breaking the cavity material).
At 66, the liquid storage cavity is oriented so that the outlet is positioned on a top side of the liquid storage cavity. As explained above, the liquid storage cavity may be oriented in this way prior to providing the inlet and outlet in the liquid storage cavity. As one example, the liquid storage cavity may be implemented in a liquid handling device in this orientation. The liquid handling device may then be received in an analyser device having an actuatable puncture element. Subsequently, the cavity material may be punctured by the puncturing element of the analyser device.
At 68, gas is supplied via the inlet to expel liquid out of the outlet. The gas may, for example, be supplied via a pneumatic actuator in fluidic communication with the inlet. As one example, the inlet to the liquid storage cavity may be in fluidic communication with a pneumatic port of a liquid handling device in which the liquid storage cavity is implemented. The liquid handling device may then be received in an analyser device having a pneumatic supply system. Air may be supplied to the inlet by the pneumatic supply system of the analyser device, via the pneumatic port of the liquid handling device.
The gas displaces the liquid in the liquid storage cavity. Liquid is drawn into the peripheral recess of the liquid storage cavity by capillary action. The liquid in the peripheral recess provides a continuous feed path from other volumes of the liquid storage cavity to the outlet, thereby maximising the amount of bubble-free liquid expelled from the liquid storage cavity.
In some implementations, the peripheral recess 32 may not extend around the entire periphery of the cavity 10. In addition, combinations of step, chamfer and fillet profiles may be used to define the peripheral recess 32.
Although the above discussion focusses on capsules and chambers as examples of cavities that may comprise peripheral recesses, the peripheral recess may also be included in other fluidic components, such as channels. When incorporated into a channel, the peripheral recess aids liquid flow through the channel.
The singular terms “a” and “an” should not be taken to mean “one and only one”. Rather, they should be taken to mean “at least one” or “one or more” unless stated otherwise. The word “comprising” and its derivatives including “comprises” and “comprise” include each of the stated features, but does not exclude the inclusion of one or more further features.
The above implementations have been described by way of example only, and the described implementations are to be considered in all respects only as illustrative and not restrictive. It will be appreciated that variations of the described implementations may be made without departing from the scope of the invention. It will also be apparent that there are many variations that have not been described, but that fall within the scope of the appended claims.
Number | Date | Country | Kind |
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2104784.0 | Apr 2021 | GB | national |
2118918.8 | Dec 2021 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/058810 | 4/1/2022 | WO |