The present application is based on, and claims priority from JP Application Serial Number 2020-074595, filed Apr. 20, 2020, the disclosure of which is hereby incorporated by reference herein in its entirety.
The present disclosure relates to a liquid storage container.
In the related art, there is a liquid storage container that stores a liquid to be supplied to a liquid consumption device such as an ink jet printer. A liquid storage container of JP-A-2019-18366 includes a storage chamber that stores a liquid and a filter chamber for capturing foreign substances and air bubbles contained in the liquid and removing them from the liquid. The filter chamber is provided below the storage chamber. The filter chamber is coupled to the storage chamber through a first communication port provided on a bottom surface of the storage chamber. The liquid in the storage chamber uses gravity to flow into the filter chamber through the first communication port. The liquid is supplied from the filter chamber to a liquid consumption device via an outlet flow path and a liquid outlet. With such a configuration, the liquid is supplied to the liquid consumption device after the foreign substances and the air bubbles are removed.
However, in the liquid storage container disclosed in JP-A-2019-18366, when the liquid in the storage chamber is consumed and the liquid level approaches the bottom surface of the storage chamber in a state in which the liquid storage container is tilted, the following problems may occur. That is, while the liquid flows toward the filter chamber near the outer periphery of the communication port, a portion through which air flows is formed in the center of the communication port, and air is drawn into the filter chamber. As a result, the liquid containing air bubbles may be supplied to the liquid consumption device.
According to an aspect of the present disclosure, there is provided a liquid storage container. The liquid storage container is a liquid storage container that stores a liquid to be supplied to a liquid consumption device that consumes the liquid. The liquid storage container includes a storage chamber that stores a liquid, a filter chamber that is provided with a filter and receives the liquid from the storage chamber to filter the liquid by the filter, and a partition wall that separates the storage chamber and the filter chamber. The partition wall is provided with a communication hole structure that allows the storage chamber and the filter chamber to communicate with each other. A shape of one or more openings of the communication hole structure in the storage chamber is a shape in which a distance from a center of gravity of an entirety of the one or more openings to the closest point in a contour defining the one or more openings is smaller than a radius of a circle having the same area as an area of the entirety of the one or more openings.
A configuration of a liquid consumption device 500 to which a liquid storage container 10A according to a first embodiment is mounted will be described with reference to
The directions indicated by the arrows X, Y, and Z correspond to the arrangement posture of the liquid consumption device 500 in a normal use state. The “normal use state” means a state in which the liquid consumption device 500 is arranged and used on a horizontal plane. The liquid consumption device 500 will be described below based on the posture when it is in a normal use state. Further, in the following description, directions in the directions pointed to by the arrows X, Y, and Z are referred to as an “X direction,” a “Y direction,” and a “Z direction,” respectively. The direction pointed by the arrow X in each X direction is referred to as a “+X direction,” and its opposite direction is referred to as a “−X direction”. Similarly, for the Y and Z directions, the directions pointed to by the arrows Y and Z are referred to as a “+Y direction” and a “+Z direction,” and their opposite directions are referred to as a “−Y direction” and a “−Z direction,” respectively.
The X, Y, and Z directions will be described in the order of the Z direction, the Y direction, and the X direction. The Z direction indicates a direction parallel to the direction of gravity. The +Z direction is the direction of gravity, and the −Z direction is the direction opposite to the direction of gravity. In the present specification, the term “up” or “down” basically means a vertical direction with respect to the direction of gravity. The Y direction indicates a direction parallel to the horizontal plane, and indicates a front-rear direction (a depth direction) of the liquid consumption device 500. The −Y direction is a direction from the front side to the rear side of the liquid consumption device 500, which is supposed to be faced by a user of the liquid consumption device 500. The +Y direction is a direction from the rear side to the front side of the liquid consumption device 500. The X direction indicates a direction parallel to the horizontal plane, and indicates a right-left direction (a width direction) of the liquid consumption device 500. The +X direction indicates a direction from the left side to the right side when facing the front surface of the liquid consumption device 500, and the −X direction indicates a direction from the right side to the left side.
The liquid consumption device 500 according to the first embodiment is a device that consumes a liquid. More specifically, the liquid consumption device 500 is an ink jet printer. The liquid consumed by the liquid consumption device 500 is an ink. The liquid consumption device 500 ejects an ink toward a medium and records ink dots on the medium to form an image. The medium is, for example, printing paper.
The liquid consumption device 500 includes a device main body 501 and legs 502. In the first embodiment, the device main body 501 has a shape with the X direction as a longitudinal direction, and has the largest width in the X direction. The legs 502 are provided below the device main body 501 and horizontally support the device main body 501. The legs 502 are provided with wheels 503 for facilitating the movement of the liquid consumption device 500.
The device main body 501 includes a control portion 510, a head 511, and a carriage 512 provided inside. In FIG. 1, for the sake of convenience, the arrangement positions of the control portion 510, the head 511, and the carriage 512 are illustrated by broken lines. The control portion 510 controls the drive of each component in the liquid consumption device 500. The control portion 510 is configured by a microcomputer at least including a central processing unit and a main storage device. The control portion 510 exerts various functions by the central processing unit reading various programs into the main storage device and executing them. The control portion 510 may be configured by a circuit instead of the microcomputer.
The head 511 ejects a liquid toward the surface of a medium (not shown) that is transported below the head. The head 511 includes a liquid chamber that stores a liquid and a plurality of nozzles that open downward at the bottom surface of the liquid chamber (not shown). Under the control of the control portion 510, the head 511 ejects the liquid from the nozzle by a known method such as applying a pressure to the liquid in the liquid chamber by a piezo element, for example.
The carriage 512 mounts the head 511 on the lower surface thereof and transports the head 511 in a main operation direction under the control of the control portion 510. In the first embodiment, a main scanning direction of the liquid consumption device 500 is the direction in the X direction. As a drive mechanism for moving the carriage 512, the device main body 501 includes a guide shaft that guides the movement of the carriage 512, a motor that generates a driving force for moving the carriage 512, and a pulley that transmits the driving force to the carriage 512. Note that, illustration and detailed description about them will be omitted.
An insertion port 515 for introducing a medium from the outside is provided at an upper end portion of the device main body 501 on the −Y direction side. The insertion port 515 is provided as a slit-shaped opening portion that extends in the X direction and opens in the +Z direction. A medium accommodating portion 516 is provided below the insertion port 515. Inside the medium accommodating portion 516, a medium different from the medium introduced from the insertion port 515 is housed in a rolled state (not shown). A discharge port 517 from which the medium is discharged is provided on the front surface of the device main body 501. The discharge port 517 is provided as a slit-shaped opening portion that extends in the X direction and opens in the +Y direction.
In the liquid consumption device 500, the medium inserted from the insertion port 515 or the medium housed in the medium accommodating portion 516 is transported below the head 511 by a transport roller (not shown) provided inside the device main body 501. The medium is transported in the Y direction in the region below the head 511. In the first embodiment, a sub-scanning direction of the liquid consumption device 500 is the direction in the Y direction. The medium passes through the lower region of the head 511 and is discharged from the discharge port 517.
In the liquid consumption device 500, the control portion 510 reciprocates the head 511 in the main scanning direction while transporting the medium in the sub-scanning direction described above in the lower region of the head 511, and ejects ink droplets from the head 511 at a predetermined timing based on print data. As a result, ink dots are recorded on the medium at positions determined based on the print data, and an image is formed based on the print data.
An operation portion 518 is provided on the front surface of the device main body 501. In the first embodiment, the operation portion 518 is provided at the end portion on the +X direction side. The operation portion 518 includes a display portion 518i that displays information for a user, and a plurality of operation buttons 518b that receive the user's operation.
The device main body 501 includes a liquid supply portion 520. In the first embodiment, the liquid supply portion 520 is provided below the operation portion 518 so that a user who operates the operation portion 518 can easily access the liquid supply portion. The liquid supply portion 520 supplies the liquid to be ejected to the head 511. A plurality of liquid storage containers 10A are detachably mounted on the liquid supply portion 520. In
The liquid storage container 10A stores the liquid to be supplied to the liquid consumption device 500. The liquid supply portion 520 includes a suction pump, and sucks the liquid in the liquid storage container 10A through a flexible tube 513 by the suction pump and supplies the liquid to the head 511.
A container insertion port 521 into which the liquid storage container 10A to be mounted is inserted is open in the +Y direction on the front surface of the device main body 501. In the liquid consumption device 500, the plurality of liquid storage containers 10A are configured to be inserted in parallel with the container insertion port 521 of the liquid supply portion 520 in a state of being arranged in the X direction. The respective liquid storage containers 10A store inks of different colors.
In the liquid consumption device 500, the liquid storage container 10A is inserted into the liquid consumption device 500 in a direction intersecting the direction of gravity. In the first embodiment, the direction in which the liquid storage container 10A is inserted into the liquid consumption device 500 is the −Y direction. Hereinafter, the −Y direction, which is the direction in which the liquid storage container 10A is inserted into the liquid consumption device 500, is also simply referred to as an “insertion direction”.
In the liquid consumption device 500, each liquid storage container 10A is mounted on the liquid consumption device 500 in a state in which a portion thereof protrudes in the insertion direction. Hereinafter, the state in which each liquid storage container 10A is appropriately mounted on the liquid consumption device 500 is also simply referred to as a “mounted state”. The details of the mechanism for mounting the liquid storage container 10A on the liquid consumption device 500 will be described later.
The outline of an external configuration of each liquid storage container 10A will be described with reference to
The liquid storage container 10A includes a container body 11 in which a storage chamber 31 that stores a liquid is provided inside. In
The container body 11 has a shape in which the Y direction in the insertion direction is the longitudinal direction. That is, the container body 11 has a shape in which the length in the Y direction is longer than the length in the X and Z directions. In the first embodiment, the container body 11 has a substantially rectangular parallelepiped shape, and the length in the Y direction is larger than the width in the X direction and the height in the Z direction (refer to
The container body 11 includes a first end portion 12 and a second end portion 13 which are end portions in the longitudinal direction thereof (refer to
The container body 11 includes a first portion 15 and a second portion 16 (refer to
The container body 11 includes six wall portions 21 to 26 to be described below as a plurality of wall portions. In the present specification, the wall surface of the “wall portion” does not have to be formed in a flat shape, may be formed in a curved shape, and may have a recess, a protrusion, a step, a groove, a bent portion, an inclined surface, a hole, a slit, and the like. Further, in the following description, a state in which wall portions “intersect” means any of a state in which the wall surfaces of the wall portions actually intersect with each other, a state in which the extension surface of the wall surface of one wall portion intersects the wall surface of the other wall portion, and a state in which the extension surfaces of the wall surfaces of two wall portions intersect with each other. A chamfered portion or the like forming a curved surface may be interposed between the intersecting wall portions.
The first wall portion 21 is a tip end wall portion, is located on the insertion direction side of the storage chamber 31, and has an outer wall surface facing the insertion direction (refer to
The third wall portion 23 is an upper surface wall portion, and intersects the first wall portion 21 and the second wall portion 22 at both ends in the Y direction (refer to
The fourth wall portion 24 is a bottom surface wall portion, intersects the first wall portion 21 and the second wall portion 22 at both ends in the Y direction, and faces the third wall portion 23 with the storage chamber interposed therebetween in the Z direction (refer to
The fifth wall portion 25 is a left side wall portion, and is located on the left side of the storage chamber 31 when the liquid storage container 10A is viewed in the insertion direction (refer to
The sixth wall portion 26 is a right side wall portion, and is located on the right side of the storage chamber 31 when the liquid storage container 10A is viewed in the insertion direction (refer to
The liquid storage container 10A includes a liquid outlet 33 (refer to
The liquid storage container 10A includes a liquid inlet 35 (refer to
The liquid inlet 35 communicates with the storage chamber 31. The liquid inlet 35 receives pouring of the liquid from the outside of the container body 11 into the storage chamber 31 by a user. The liquid inlet 35 is provided on the second end portion 13 side of the container body 11 in the insertion direction. The liquid inlet 35 is provided at a position closer to the second wall portion 22, which is the rear end wall portion, than the first wall portion 21, which is the tip end wall portion, in the third wall portion 23, which is the upper surface wall portion. The circumference of the liquid inlet 35 is surrounded by an inlet peripheral wall portion 36. The inlet peripheral wall portion 36 is a tubular wall portion that projects upward in the third wall portion 23.
The liquid inlet 35 is located at the first portion 15 exposed to the outside of the liquid consumption device 500 in the mounted state (refer to
The outline of the assembly structure of the liquid storage container 10A and the internal structure thereof will be described with reference to
The container body 11 of the liquid storage container 10A is composed of the opening housing member 60, a container lid member 62, and the film member 63 (refer to
The opening housing member 60 includes a wall portion forming the first wall portion 21, the second wall portion 22, the third wall portion 23, the fourth wall portion 24, and the sixth wall portion 26 of the liquid storage container 10A (refer to
The opening housing member 60 has three recesses 61a, 61b, and 61c that are recessed in the +X direction and open in the −X direction (refer to
A plurality of reinforcing wall portions 64 are provided in the storage chamber recess 61a (refer to
Each reinforcing wall portion 64 is connected to the wall portion forming the third wall portion 23, the wall portion forming the fourth wall portion 24, and the wall portion forming the sixth wall portion 26. The end surface of each reinforcing wall portion 64 on the −X direction side is located on the +X direction side with respect to the end surface of each of the wall portions forming the first wall portion 21, the second wall portion 22, the third wall portion 23, and the fourth wall portion 24 on −X direction side. The end surface of each reinforcing wall portion 64 on the −X direction side is not welded to the film member 63 (refer to
An inner wall portion 65 is provided in the storage chamber recess 61a (refer to
The internal space of the storage chamber recess 61a, that is, the storage chamber 31, is partitioned into two regions A1 and A2 adjacent to each other in the insertion direction with the inner wall portion 65 interposed therebetween (refer to
The internal space of the second recess 61b forms an air introduction portion 110 which is a passage for introducing outside air into the storage chamber 31. The second recess 61b is provided above the storage chamber recess 61a. The width of the second recess 61b in the Z direction is significantly smaller than the width of the storage chamber recess 61a in the Z direction. The second recess 61b extends from the center of the storage chamber 31 toward the first wall portion 21 in the Y direction. Details of the air introduction portion 110 composed of the second recess 61b will be described later.
The third recess 61c forms a portion of an outlet flow path 78, which is a liquid flow path coupling a filter chamber 71 and the liquid outlet 33. In
Opening portions of the three recesses 61a, 61b, and 61c of the opening housing member 60 are commonly closed by the film member 63 (refer to
The film member 63 is welded to the end surface of a wall portion 60w surrounding each of the three recesses 61a, 61b, and 61c of the opening housing member 60 (refer to
In the liquid storage container 10A according to the first embodiment, a space forming the storage chamber 31, the air introduction portion 110, and the outlet flow path 78 is simply formed inside the container body 11 by welding the film member 63 to the opening housing member 60. In the liquid storage container 10A, the sealing property of the liquid in the storage chamber 31 is improved by welding the film member 63 thereto. Further, by using the lightweight and thin film member 63, the weight and size of the liquid storage container 10A have been reduced.
In the liquid storage container 10A, the film member 63 welded to the opening housing member 60 is covered with the container lid member 62 (refer to
The first peripheral wall portion 67 is provided at the upper end and the lower end of the main body wall portion 66, and forms an edge portion protruding in the +X direction in an eaves shape (refer to
The second peripheral wall portion 68 is provided at the end portion of the main body wall portion 66 on the +Y direction side, and forms the edge portion protruding in the +X direction in an eaves shape (refer to
The main body wall portion 66 of the container lid member 62 includes an outer peripheral end portion 66e which is an end portion extending linearly in the Y direction on the +Y direction side of the peripheral wall portion 67 provided at the upper end of the main body wall portion 66 (refer to
As described above, in the liquid storage container 10A, the container lid member 62 is attached to the opening housing member 60 so as to close the opening of the storage chamber recess 61a (refer to
Further, in the liquid storage container 10A, the peripheral wall portions 67 and 68 of the container lid member 62 are arranged so as to be overlapped on the wall portion forming the third wall portion 23, the wall portion forming the fourth wall portion 24, and the wall portion forming the second wall portion 22 of the opening housing member 60 (refer to
With reference to
In
The filter chamber 71 is a space for accommodating a filter 72 that captures foreign substances and air bubbles contained in the liquid and removes them from the liquid (refer to
The filter chamber 71 is provided below the storage chamber 31 (refer to
After the filter 72 is arranged in the recessed space, a film member 74 is welded to the rib 73. As a result, the opening of the recessed space forming the filter chamber 71 is sealed by the film member 74 (refer to
The filter 72 is made of a film-like member having pores. The filter 72 allows the liquid to pass through the pores in the thickness direction, and removes foreign substances and air bubbles contained in the liquid having a size larger than the diameter of the pores from the liquid (refer to
In the liquid storage container 10A, the outer peripheral shape of the filter 72, that is, the shape when the filter 72 is viewed in the thickness direction is substantially a quadrangle (refer to
The filter chamber 71 is partitioned by the filter 72 into an upstream space 71u located upstream of the filter 72 and a downstream space 71d located downstream of the filter 72 (refer to
The first communication port 76a and the second communication port 76b communicating with the upstream space 71u are open at the bottom surface 31b of the storage chamber 31 (refer to
The second communication port 76b is provided on the side opposite to the first communication port 76a with the filter 72 interposed therebetween in the insertion direction, that is, in the −Y direction. The second communication port 76b is provided at a position closer to the liquid outlet 33 than the filter chamber 71. The second communication port 76b is provided at a position closer to the sixth wall portion 26 than the fifth wall portion 25 in the X direction. The second communication port 76b is provided at a position closer to the first corner portion c1 than the second corner portion c2 of the filter 72.
As described above, the first communication port 76a is provided at a position closer to the fifth wall portion 25 than the sixth wall portion 26 in the X direction (refer to
The rib 73 surrounding the filter chamber 71 is formed so as to surround the filter 72, the first communication port 76a, and the second communication port 76b along their outer peripheral contour lines (refer to
The shape of the opening Op1 of the first communication port 76a in the storage chamber 31 is defined by a pair of line segments SL1 and SL2 having the same length arranged in parallel and a pair of arcs Ac1 and Ac2 connecting two sets of ends of the pair of line segments SL1 and SL2, respectively. The arcs Ac1 and Ac2 are a portion of the circumference of the same circle. The shape of the opening Op1 is a shape in which the X direction is a longitudinal direction DL1 and the Y direction is a lateral direction.
With such a configuration, a mold for producing the partition wall 31p provided with the first communication port 76a can be easily constructed. By removing both sides of a round bar having a circular cross section across the central axis from the ends toward the central axis by a certain dimension, it is possible to produce a bar having the same cross-sectional shape as the shape of the opening Op1. By using such a bar as a portion for generating the opening Op1 in the mold for producing the partition wall 31p, the opening Op1 can be easily provided.
In the present embodiment, the shape of the opening Op1 of the first communication port 76a in the storage chamber 31 is a shape in which a distance Ls1 from the center of gravity G1 of the entirety of the opening Op1 to the closest points NP11 and NP12 in the contour defining the opening Op1 is smaller than a radius R1 of an imaginary circle IC1 having the same area as the area of the entirety of the opening Op1. When the points NP11 and NP12 are described without distinction, they are described as a point NP1.
When the ink in the storage chamber 31 is consumed and a liquid level LL approaches the bottom surface 31b of the storage chamber 31, that is, the partition wall 31p in a state in which the posture of the liquid storage container 10A is tilted so that the +Y end of both ends in the Y direction is lower than the −Y end, the following situations may occur, that is, air may enter the filter chamber 71 together with the ink from the opening Op1 (refer to LL and 71 in
In the present embodiment, the shape of the opening Op1 in the storage chamber 31 of the first communication port 76a includes proximity portions NP11 and NP12 where a distance to the center of gravity G1 of the opening Op1 is smaller than the radius R1 of the imaginary circle IC1 and remote portions FP11, FP12, FP13, and FP14 where a distance to the center of gravity G1 is larger than the radius R1 of the imaginary circle IC1. When the points FP11, FP12, FP13, and FP14 are described without distinction, they are described as a point FP1.
As a result, since the distance between the inks flowing along the proximity portions NP11 and NP12 is short, a portion through which air flows is unlikely to be formed in the center of the ink flowing through the opening Op1. On the other hand, since the opening Op1 has the remote portions FP11, FP12, FP13, and FP14, the area of the opening Op1 can be increased as compared with the mode in which the shape of the opening is a circle having a radius Ls1. As a result, a large amount of ink can be made to flow from the storage chamber 31 toward the filter chamber 71 through the first communication port 76a per unit time.
The longitudinal direction DL1 of the shape of the opening Op1 is perpendicular to the longitudinal direction Y of the liquid storage container 10A (refer to
The shape of the opening Op1 is symmetrical with respect to a straight line SA1 parallel to the longitudinal direction Y of the liquid storage container 10A. With such a configuration, the bias of the flowing liquid is reduced on both sides of the straight line SA1 of the opening Op1. Therefore, it is possible to prevent the formation of a portion through which air flows in the center of the opening Op1.
The flow of the liquid in the flow path 70 will be described with reference to
In the liquid storage container 10A, the filter chamber 71 is provided below the storage chamber 31 (refer to
In the liquid storage container 10A, the upstream space 71u of the filter chamber 71 is located below the filter 72 and the downstream space 71d, and the liquid in the filter chamber 71 passes through the filter 72 in the direction opposite to the direction of gravity. Therefore, the foreign substances removed from the liquid by the filter 72 can be settled below the filter 72 by gravity. Therefore, the occurrence of clogging of the filter 72 is further suppressed.
In the liquid storage container 10A, the storage chamber 31 and the filter chamber 71 communicate with the first communication port 76a provided near the liquid inlet 35 and the second communication port 76b provided far from the liquid inlet 35, which is located on the −Y direction side of the first communication port 76a. As a result, when the liquid is poured into the empty storage chamber 31, the air in the upstream space 71u can escape from the second communication port 76b to the storage chamber 31 while flowing the liquid from the first communication port 76a into the upstream space 71u of the filter chamber 71 (refer to an arrow AF in
In the liquid storage container 10A, the first corner portion c1 of the filter 72 is located at a position protruding toward the insertion direction side with respect to the second corner portion c2 and the third corner portion c3 is located at a position protruding toward the side opposite to the insertion direction with respect to the fourth corner portion c4 (refer to
In the liquid storage container 10A, the filter chamber 71 is exposed to the outside by removing the container lid member 62 from the opening housing member 60 (refer to
The first communication port 76a in the present embodiment is also referred to as a “communication hole structure”.
In a liquid storage container 10B according to a second embodiment, the cross-sectional shape of the flow path of a first communication port 76a is different from that of the liquid storage container 10A according to the first embodiment. Other points are the same as the liquid storage container 10A according to the first embodiment.
The shape of the opening Op2 of the first communication port 76a in the storage chamber 31 is elliptical. The shape of the opening Op2 is a shape in which the X direction is a longitudinal direction DL2 and the Y direction is a lateral direction.
In the present embodiment, the shape of the opening Op2 of the first communication port 76a in the storage chamber 31 is a shape in which a distance Ls2 from the center of gravity G2 of the entirety of the opening Op2 to the closest points NP21 and NP22 in the contour defining the opening Op2 is smaller than a radius R2 of an imaginary circle IC2 having the same area as the area of the entirety of the opening Op2. When the points NP21 and NP22 are described without distinction, they are described as a point NP2.
Also in the present embodiment, compared with the mode in which the shape of the opening in the storage chamber 31 is the imaginary circle IC2 having the same opening area as the opening area of the opening Op2, even when the liquid level of the liquid in the storage chamber 31 approaches the partition wall 31p, a portion through which air flows is unlikely to be formed in the center of the opening Op2. Therefore, the possibility that the liquid containing air bubbles is supplied to the liquid consumption device 500 can be reduced. A more specific description will be given below.
In the present embodiment, the shape of the opening Op2 includes proximity portions NP21 and NP22 where a distance to the center of gravity G2 of the opening Op2 is smaller than the radius R2 of the imaginary circle IC2 and remote portions FP21 and FP22 where a distance to the center of gravity G2 is larger than the radius R2 of the imaginary circle IC2. When the points FP21 and FP22 are described without distinction, they are described as a point FP2.
As a result, since the distance between the inks flowing along the proximity portions NP21 and NP22 is short, a portion through which air flows is unlikely to be formed in the center of the ink flowing through the opening Op2. On the other hand, since the opening Op2 has the remote portions FP21 and FP22, the area of the opening Op2 can be increased as compared with the mode in which the shape of the opening is a circle having a radius Ls2. As a result, a large amount of ink can be made to flow from the storage chamber 31 toward the filter chamber 71 through the first communication port 76a per unit time.
The longitudinal direction DL2 of the shape of the opening Op2 is perpendicular to the longitudinal direction Y of the liquid storage container 10B. The ink in the storage chamber 31 tends to be biased to any end of the liquid storage container 10B in the longitudinal direction Y due to the tilt of the liquid storage container 10B. However, with such a configuration, it is possible to prevent the formation of a portion through which air flows in the center of the opening Op2 regardless of the direction of the tilt of the liquid storage container 10B.
The shape of the opening Op2 is symmetrical with respect to a straight line SA2 parallel to the longitudinal direction Y of the liquid storage container 10B. With such a configuration, the bias of the flowing liquid is reduced on both sides of the straight line SA2 of the opening Op2. Therefore, it is possible to prevent the formation of a portion through which air flows in the center of the opening Op2.
In a liquid storage container 10C according to a third embodiment, the cross-sectional shape of the flow path of a first communication port 76a is different from that of the liquid storage container 10A according to the first embodiment. Other points are the same as the liquid storage container 10A according to the first embodiment.
The shape of the opening Op3 of the first communication port 76a in the storage chamber 31 is a so-called cross shape in which rectangles of the same shape are overlapped at relative positions where the centers of gravity of each are aligned and their longitudinal directions are perpendicular to each other. The shape of the opening Op3 is a shape in which the vertices of each rectangle are inscribed in the same circle. As a result, the shape of the opening Op3 has neither the longitudinal direction nor the lateral direction.
In the present embodiment, the shape of the opening Op3 of the first communication port 76a in the storage chamber 31 is a shape in which a distance Ls3 from the center of gravity G3 of the entirety of the opening Op3 to the closest points NP31, NP32, NP33, and NP34 in the contour defining the opening Op3 is smaller than a radius R3 of an imaginary circle IC3 having the same area as the area of the entirety of the opening Op3. When the points NP31, NP32, NP33, and NP34 are described without distinction, they are described as a point NP3.
Also in the present embodiment, compared with the mode in which the shape of the opening in the storage chamber 31 is the imaginary circle IC3 having the same opening area as the opening area of the opening Op3, even when the liquid level of the liquid in the storage chamber 31 approaches the partition wall 31p, a portion through which air flows is unlikely to be formed in the center of the opening Op3. Therefore, the possibility that the liquid containing air bubbles is supplied to the liquid consumption device 500 can be reduced. A more specific description will be given below.
In the present embodiment, the shape of the opening Op3 includes proximity portions NP31, NP32, NP33, and NP34 where a distance to the center of gravity G3 of the opening Op3 is smaller than the radius R3 of the imaginary circle IC3 and remote portions FP31, FP32, FP33, FP34, FP35, FP36, FP37, and FP38 where a distance to the center of gravity G3 is larger than the radius R3 of the imaginary circle IC3. When the points FP31 to FP38 are described without distinction, they are described as a point FP3.
As a result, since the distance between the inks flowing along the proximity portions NP31, NP32, NP33, and NP34 is short, a portion through which air flows is unlikely to be formed in the center of the ink flowing through the opening Op3. On the other hand, since the opening Op3 has the remote portions FP31 to FP38, the area of the opening Op3 can be increased as compared with the mode in which the shape of the opening is a circle having a radius Ls3. As a result, a large amount of ink can be made to flow from the storage chamber 31 toward the filter chamber 71 through the first communication port 76a per unit time.
The shape of the opening Op3 is symmetrical with respect to a straight line SA3 parallel to the longitudinal direction Y of the liquid storage container 10C. With such a configuration, the bias of the flowing liquid is reduced on both sides of the straight line SA3 of the opening Op3. Therefore, it is possible to prevent the formation of a portion through which air flows in the center of the opening Op3.
In a liquid storage container 10D according to a fourth embodiment, the cross-sectional shape of the flow path of a first communication port 76a is different from that of the liquid storage container 10A according to the first embodiment. Other points are the same as the liquid storage container 10A according to the first embodiment.
The shape of the opening Op4 of the first communication port 76a in the storage chamber 31 is a so-called hexagram shape in which equilateral triangles of the same shape are overlapped at relative positions where the centers of gravity of each are aligned and the vertices are arranged at intervals of 60° around the center of gravity. The shape of the opening Op4 is a shape in which each vertex is inscribed in the same circle. As a result, the shape of the opening Op4 has neither the longitudinal direction nor the lateral direction.
In the present embodiment, the shape of the opening Op4 of the first communication port 76a in the storage chamber 31 is a shape in which a distance Ls4 from the center of gravity G4 of the entirety of the opening Op4 to the closest points NP41, NP42, NP43, NP44, NP45, and NP46 in the contour defining the opening Op4 is smaller than a radius R4 of an imaginary circle IC4 having the same area as the area of the entirety of the opening Op4. When the points NP41 to NP46 are described without distinction, they are described as a point NP4.
Also in the present embodiment, compared with the mode in which the shape of the opening in the storage chamber 31 is the imaginary circle IC4 having the same opening area as the opening area of the opening Op4, even when the liquid level of the liquid in the storage chamber 31 approaches the partition wall 31p, a portion through which air flows is unlikely to be formed in the center of the opening Op4. Therefore, the possibility that the liquid containing air bubbles is supplied to the liquid consumption device 500 can be reduced. A more specific description will be given below.
In the present embodiment, the shape of the opening Op4 includes proximity portions NP41, NP42, NP43, NP44, NP45, and NP46 where a distance to the center of gravity G4 of the opening Op4 is smaller than the radius R4 of the imaginary circle IC4 and remote portions FP41, FP42, FP43, FP44, FP45, and FP46 where a distance to the center of gravity G4 is larger than the radius R4 of the imaginary circle IC4. When the points FP41 to FP46 are described without distinction, they are described as a point FP4.
As a result, since the distance between the inks flowing along the proximity portions NP41 to NP46 is short, a portion through which air flows is unlikely to be formed in the center of the ink flowing through the opening Op4. On the other hand, since the opening Op4 has the remote portions FP41 to FP46, the area of the opening Op4 can be increased as compared with the mode in which the shape of the opening is a circle having a radius Ls4. As a result, a large amount of ink can be made to flow from the storage chamber 31 toward the filter chamber 71 through the first communication port 76a per unit time.
The shape of the opening Op4 is symmetrical with respect to a straight line SA4 parallel to the longitudinal direction Y of the liquid storage container 10D. With such a configuration, the bias of the flowing liquid is reduced on both sides of the straight line SA4 of the opening Op4. Therefore, it is possible to prevent the formation of a portion through which air flows in the center of the opening Op4.
In a liquid storage container 10E according to a fifth embodiment, the cross-sectional shape of the flow path of a first communication port 76a is different from that of the liquid storage container 10A according to the first embodiment. Other points are the same as the liquid storage container 10A according to the first embodiment.
The shapes of the openings Op51 and Op52 of the first communication port 76a in the storage chamber 31 are circular. The openings Op51 and Op52 are arranged side by side in the X direction in the partition wall 31p. As a result, the shape of the opening Op5 including the openings Op51 and Op52 is a shape in which the X direction is a longitudinal direction DL5 and the Y direction is a lateral direction.
In the present embodiment, the shape of the opening Op5 of the first communication port 76a in the storage chamber 31 is a shape in which a distance Ls5 from the center of gravity G5 of the entirety of the opening Op5 to the closest points NP51 and NP52 in the contour defining the opening Op5 is smaller than a radius R5 of an imaginary circle IC5 having the same area as the area of the entirety of the opening Op5. When the points NP51 and NP52 are described without distinction, they are described as a point NP5.
Also in the present embodiment, compared with the mode in which the shape of the opening in the storage chamber 31 is the imaginary circle IC5 having the same opening area as the opening area of the opening Op5, even when the liquid level of the liquid in the storage chamber 31 approaches the partition wall 31p, a portion through which air flows is unlikely to be formed in the center of each of the openings Op51 and Op52. Therefore, the possibility that the liquid containing air bubbles is supplied to the liquid consumption device 500 can be reduced. A more specific description will be given below.
In the present embodiment, the shape of the opening Op5 includes proximity portions NP51 and NP52 where a distance to the center of gravity G5 of the opening Op5 is smaller than the radius R5 of the imaginary circle IC5 and remote portions FP51 and FP52 where a distance to the center of gravity G5 is larger than the radius R5 of the imaginary circle IC5. That is, the region of the imaginary circle IC5 includes a portion forming the partition wall 31p instead of the opening. The radius of each of the openings Op51 and Op52 is naturally smaller than the radius R5 of the imaginary circle IC5 having the same area as the area of the entirety of the opening Op5. When the points FP51 and FP52 are described without distinction, they are described as a point FP5.
As a result, in the opening Op51, since the distance between the proximity portion NP51 and the remote portion FP51 located on both sides of the center of the circle is smaller than the diameter of the imaginary circle IC5, a portion through which air flows is unlikely to be formed in the center of the ink flowing through the opening Op51. In the opening Op52, since the distance between the proximity portion NP52 and the remote portion FP52 located on both sides of the center of the circle is smaller than the diameter of the imaginary circle IC5, a portion through which air flows is unlikely to be formed in the center of the ink flowing through the opening Op52. On the other hand, since the opening Op5 has the two openings Op51 and Op52, the area of the opening Op5 can be increased as compared with the mode in which the shape of the opening is a circle having the radius Ls5. As a result, a large amount of ink can be made to flow from the storage chamber 31 toward the filter chamber 71 through the first communication port 76a per unit time.
The longitudinal direction DL5 of the shape of the opening Op5 is perpendicular to the longitudinal direction Y of the liquid storage container 10E. The ink in the storage chamber 31 tends to be biased to any end of the liquid storage container 10E in the longitudinal direction Y due to the tilt of the liquid storage container 10E. However, with such a configuration, it is possible to prevent the formation of a portion through which air flows in the center of each of the openings Op51 and Op52 regardless of the direction of the tilt of the liquid storage container 10E.
The shape of the opening Op5 is symmetrical with respect to a straight line SA5 parallel to the longitudinal direction Y of the liquid storage container 10E. With such a configuration, the bias of the flowing liquid is reduced on both sides of the straight line SA5 of the opening Op5. Therefore, it is possible to prevent the formation of a portion through which air flows in the center of the opening Op5.
In a liquid storage container 10F according to a sixth embodiment, the cross-sectional shape of the flow path of a first communication port 76a is different from that of the liquid storage container 10A according to the first embodiment. Other points are the same as the liquid storage container 10A according to the first embodiment.
The shapes of the openings Op61 to Op66 of the first communication port 76a in the storage chamber 31 are circular. The openings Op61 to Op63 are arranged side by side in the X direction in the partition wall 31p. The openings Op64 to Op66 are arranged side by side in the X direction. The openings Op61 and Op63 are arranged side by side in the Y direction. The openings Op62 and Op65 are arranged side by side in the Y direction. The openings Op63 and Op66 are arranged side by side in the Y direction. As a result, the shape of the opening Op6 including the openings Op61 to Op66 is a shape in which the X direction is a longitudinal direction DL6 and the Y direction is a lateral direction.
In the present embodiment, the shape of the opening Op6 of the first communication port 76a in the storage chamber 31 is a shape in which a distance Ls6 from the center of gravity G6 of the entirety of the opening Op6 to the closest points NP61 and NP62 in the contour defining the opening Op6 is smaller than a radius R6 of an imaginary circle IC6 having the same area as the area of the entirety of the opening Op6. When the points NP61 and NP62 are described without distinction, they are described as a point NP6.
Also in the present embodiment, compared with the mode in which the shape of the opening in the storage chamber 31 is the imaginary circle IC6 having the same opening area as the opening area of the opening Op6, even when the liquid level of the liquid in the storage chamber 31 approaches the partition wall 31p, a portion through which air flows is unlikely to be formed in the center of each of the openings Op61 to Op66. Therefore, the possibility that the liquid containing air bubbles is supplied to the liquid consumption device 500 can be reduced. A more specific description will be given below.
In the present embodiment, the shape of the opening Op6 includes proximity portions NP61 and NP62 where a distance to the center of gravity G6 of the opening Op6 is smaller than the radius R6 of the imaginary circle IC6 and remote portions FP61, FP62, FP63, and FP64 where a distance to the center of gravity G6 is larger than the radius R6 of the imaginary circle IC6. That is, the region of the imaginary circle IC6 includes a portion forming the partition wall 31p instead of the opening. The radius of each of the openings Op61 to Op66 is naturally smaller than the radius R6 of the imaginary circle IC6 having the same area as the area of the entirety of the opening Op6. When the points FP61, FP62, FP63, and FP64 are described without distinction, they are described as a point FP6.
As a result, in the opening Op61, since the distance between the portions located on both sides of the center of the circle, that is, the diameter, is smaller than the diameter of the imaginary circle IC6, a portion through which air flows is unlikely to be formed in the center of the ink flowing through the opening Op61. The same applies to the openings Op62 to Op66. On the other hand, since the opening Op6 has the six openings Op61 to Op66, the area of the opening Op6 can be increased as compared with the mode in which the shape of the opening is a circle having the radius Ls6. As a result, a large amount of ink can be made to flow from the storage chamber 31 toward the filter chamber 71 through the first communication port 76a per unit time.
The longitudinal direction DL6 of the shape of the opening Op6 is perpendicular to the longitudinal direction Y of the liquid storage container 10F. The ink in the storage chamber 31 tends to be biased to any end of the liquid storage container 10F in the longitudinal direction Y due to the tilt of the liquid storage container 10F. However, with such a configuration, it is possible to prevent the formation of a portion through which air flows in the center of each of the openings Op61 to Op66 regardless of the direction of the tilt of the liquid storage container 10F.
The shape of the opening Op6 is symmetrical with respect to a straight line SA6 parallel to the longitudinal direction Y of the liquid storage container 10F. With such a configuration, the bias of the flowing liquid is reduced on both sides of the straight line SA6 of the opening Op6. Therefore, it is possible to prevent the formation of a portion through which air flows in the center of the opening Op6.
(1) In the first embodiment, the lengths of the line segments SL1 and SL2 defining the shape of the opening Op1 of the first communication port 76a in the storage chamber 31 are equal to each other (refer to
(2) In the above embodiments, the shape of the opening of the first communication port 76a in the storage chamber 31 is a shape in which a distance from the center of gravity of the entirety of the opening to the closest point in the contour defining the opening is smaller than a radius of an imaginary circle having the same area as the area of the entirety of the opening. However, the shape of the opening of the second communication port 76b may be such a shape. That is, the shape of one or more openings of a communication hole structure in the storage chamber that allows the storage chamber and the filter chamber to communicate with each other may be the above shape.
(3) In the above embodiments, the first communication port 76a has a constant cross-sectional shape from the storage chamber 31 to the filter chamber 71. However, the first communication port as the communication hole structure may have an opening in the filter chamber having a shape different from the opening in the storage chamber. The communication hole structure can have an opening of any shape in the filter chamber. Further, the communication hole structure may be branched or merged in the partition wall.
(4) In the above embodiments, the liquid storage containers 10A to 10H are ink tanks to which an ink jet printer as a liquid consumption device is mounted. However, the liquid storage container may be applied to a liquid storage container mounted on a liquid consumption device other than an ink jet printer. For example, it may be applied to a liquid storage container mounted on a cleaning device that consumes a liquid detergent.
In the first to fourth embodiments, the first communication port 76a has one opening Op1 in the storage chamber 31 (refer to
In the first embodiment, the shape of the opening Op1 is defined by a pair of line segments SL1 and SL2 having the same length arranged in parallel and a pair of arcs Ac1 and Ac2 connecting two sets of ends of the pair of line segments SL1 and SL2, respectively. However, the shape of the opening Op1 may be another shape, for example, one or both of the arcs Ac1 and Ac2 are composed of line segments.
In the first, second, fifth, and sixth embodiments, the longitudinal directions DL1, DL2, DL5, and DL6 of the shapes of the openings Op1, Op2, Op5, and Op6 are perpendicular to the longitudinal direction Y of the liquid storage container 10A (refer to
In the embodiments, the shapes of the openings Op1 to Op6 are symmetrical with respect to the straight lines SA1 to SA6 parallel to the longitudinal direction Y of the liquid storage container 10A. However, the shape of the opening may be asymmetrical with respect to the straight line parallel to the longitudinal direction of the liquid storage container.
The present disclosure is not limited to the above-described embodiments, and can be realized in various modes without departing from the spirit thereof. For example, the present disclosure can also be realized in the following aspects. The technical features in the above embodiments corresponding to the technical features in each of aspects described below can be replaced or combined as appropriate in order to solve some or all of the problems of the present disclosure or to achieve some or all of the effects of the present disclosure. Further, if the technical feature is not described as essential in the present specification, it can be appropriately deleted.
(1) According to an aspect of the present disclosure, there is provided a liquid storage container. The liquid storage container is a liquid storage container that stores a liquid to be supplied to a liquid consumption device that consumes the liquid. The liquid storage container includes a storage chamber that stores a liquid, a filter chamber that is provided with a filter and receives the liquid from the storage chamber to filter the liquid by the filter, and a partition wall that separates the storage chamber and the filter chamber. The partition wall is provided with a communication hole structure that allows the storage chamber and the filter chamber to communicate with each other. A shape of one or more openings of the communication hole structure in the storage chamber is a shape in which a distance from a center of gravity of an entirety of the one or more openings to the closest point in a contour defining the one or more openings is smaller than a radius of a circle having the same area as an area of the entirety of the one or more openings.
With such a configuration, compared with the mode in which the shape of the opening of the communication hole structure in the storage chamber is circular, even when the liquid level of the liquid in the storage chamber approaches the partition wall, a portion through which air flows is unlikely to be formed in the center of the opening. Therefore, the possibility that the liquid containing air bubbles is supplied to the liquid consumption device can be reduced.
(2) In the liquid storage container according to the above aspect, the communication hole structure may have one opening in the storage chamber, and a shape of the one opening of the communication hole structure in the storage chamber may include a portion where a distance to the center of gravity is smaller than the radius of the circle and a portion where a distance to the center of gravity is larger than the radius of the circle.
(3) In the liquid storage container according to the above aspect, the shape of the one opening of the communication hole structure in the storage chamber may be defined by a pair of line segments having the same length arranged in parallel, and a pair of arcs connecting two sets of ends of the pair of line segments, respectively.
With such a configuration, a mold for producing the partition wall provided with the communication hole structure can be easily constructed.
(4) In the liquid storage container according to the above aspect, at least a portion of the one or more openings may have a shape having a longitudinal direction and a lateral direction, and the longitudinal direction of the shape may be perpendicular to a longitudinal direction of the liquid storage container.
With such a configuration, it is possible to prevent the formation of a portion through which air flows in the center of the opening regardless of the direction of the tilt of the liquid storage container.
(5) In the liquid storage container according to the above aspect, the shape of the one or more openings may be symmetrical with respect to a straight line parallel to the longitudinal direction of the liquid storage container.
Since the bias of the liquid flowing through the opening is reduced, it is possible to prevent the formation of a portion through which air flows in the center of the opening.
The present disclosure can also be realized in various modes of a liquid storage container. For example, it can be realized in modes of a partition wall structure of the liquid storage container, a communication hole structure of the liquid storage container, a method of manufacturing the liquid storage container, and the like.
The present disclosure is not limited to the above-described embodiments, other embodiments, examples, and modification examples, and can be realized by various configurations without departing from the spirit thereof. For example, the technical features in the embodiments, other embodiments, examples, and modification examples corresponding to the technical features in each of aspects described in the SUMMARY section can be replaced or combined as appropriate in order to solve some or all of the above-described problems or to achieve some or all of the above-described effects. In addition, the technical features are not limited to those described as not essential in the present specification, and if the technical feature is not described as essential in the present specification, it can be deleted as appropriate.
Number | Date | Country | Kind |
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2020-074595 | Apr 2020 | JP | national |