Patent Grant
11179945
This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2019-051160, filed on Mar. 19, 2019, the entire contents of which are incorporated herein by reference.
Embodiments described herein relate generally to a liquid supply device and a liquid discharge device.
A liquid discharge device having a liquid circulation device to circulate liquid through a circulation path passing through a liquid discharge head is known. In general, liquids have a viscosity that increases at lower temperature. Increased viscosity may affect discharge performance, for example, the liquid may not be properly discharged from the liquid discharge head or the volume or number of liquid droplets may become unstable.
In some cases, a heater is provided in a liquid discharge device on the circulation path of the liquid discharge head on a primary side (e.g., upstream side) in order to heat the liquid to adjust the viscosity of a liquid such that discharge of the liquid through the head can be appropriately performed.
Embodiments provide a liquid supply device and a liquid discharge device capable of obtaining stable liquid discharge performance.
In general, according to an embodiment, a liquid supply device includes a first conduit, a second conduit, a pump, a heater, a filter, and a bypass conduit. The first conduit is connected to an upstream side of a liquid discharge head. The second conduit is connected to a downstream side of the liquid discharge head. The liquid is supplied through the first conduit to the liquid discharge head and recovered liquid from the liquid discharge head through the second conduit. The heater is provided along the first conduit. The filter is provided in the first conduit on a downstream side of the heater. The bypass conduit is connected between a portion of the first conduit upstream with respect to the filter and a portion of the second conduit.
Hereinafter, a liquid discharge device 10 and an ink-jet recording apparatus 1 including the liquid discharge device 10 according to a first embodiment will be described with reference to
The ink-jet recording apparatus 1 (inkjet apparatus) shown in
The plurality of liquid discharge devices 10 are disposed in parallel in a predetermined direction and supported by the head support mechanism 11. A liquid discharge device 10 integrally includes the liquid discharge head 20 and a circulation device 30 as a liquid supply and recovery device. The liquid discharge device 10 discharges, for example, ink I from the liquid discharge head 20 as liquid to form a desired image on the recording medium S disposed oppositely to the liquid discharge head.
The plurality of liquid discharge devices 10 respectively discharge different colors, for example, cyan ink, magenta ink, yellow ink, black ink, and white ink. However, the colors or other characteristics of ink I to be used are not limited. For example, transparent glossy ink and/or a special ink that develops color when exposed to infrared rays or ultraviolet rays can be discharged instead of the white ink. Although the liquid discharge devices 10 have different kinds of ink to be used, the liquid discharge devices otherwise have the same configuration as each other.
The liquid discharge head 20 shown in
In the liquid discharge head 20, a predetermined flow path 28, which includes the ink pressure chambers 25 therein, is formed by the nozzle plate 21, the substrate 22, and the manifold 23. The liquid discharge head 20 includes a supply port 20a, which is an end portion of the flow path 28, on a primary side and a recovery port 20b, which is an end portion of the flow path 28, on a secondary side. The supply port 20a is connected to a first flow path 31a of the circulation device 30, and the recovery port 20b is connected to a second flow path 31b. An actuator 24 including electrodes 24a and 24b is provided at a portion of the substrate 22 which faces each ink pressure chamber 25. The actuator 24 is connected to a drive circuit. The liquid discharge head discharges ink from the nozzle holes 21a disposed oppositely to the actuator 24 through deformation of the actuator in response to a voltage under control of the control unit 13.
An ink temperature sensor 26a configured to detect the temperature of ink I in a flow path is provided in the supply port 20a, which is the end portion of the flow path 28 of the liquid discharge head 20 on the primary side. An ink temperature sensor 26b configured to detect the temperature of ink I in a flow path is provided in the recovery port 20b, which is the end portion of the flow path 28 of the liquid discharge head 20 on the secondary side. The ink temperature sensors 26a and 26b convert the temperature into an electrical signal using, for example, an NTC thermistor as a resistor of which electric resistance greatly changes with respect to the temperature change.
The circulation device 30 is integrally connected to an upper portion of the liquid discharge head 20 using connection parts made of metal. The circulation device 30 includes a predetermined circulation path 31 configured such that ink to pass through the liquid discharge head 20 can be circulated therein, and a tank 32, a first circulation pump 33, a heater 34, a filter portion 35, a second circulation pump 36, and a bypass flow path 37, which are provided in the circulation path 31.
The circulation path 31 may include a pipe made of metal or a resin material and/or a tube, for example, a PTFE tube, configured to cover the outer surface of the pipe. Hereinafter, a structure forming a path of a liquid may be referred to as a conduit. The circulation path 31 includes the first flow path 31a configured to connect the tank 32 to the supply port 20a of the liquid discharge head 20 and the second flow path 31b configured to connect the recovery port 20b of the liquid discharge head 20 to the tank 32. The circulation path 31 is a flow path which goes from the tank 32 to the supply port 20a of the liquid discharge head 20 via the first flow path 31a and returns to the tank 32 from the recovery port 20b of the liquid discharge head 20 via the second flow path 31b.
The first circulation pump 33 as a first pump, the heater 34, and the filter portion 35 are sequentially provided in the first flow path 31a. In addition, a first pressure sensor 39a which is a first pressure detector configured to detect the pressure of a liquid in the first flow path 31a is provided in the first flow path 31a.
The second circulation pump 36 as a second pump is provided in the second flow path 31b. A second pressure sensor 39b which is a second pressure detector configured to detect the pressure of a liquid in the second flow path 31b is provided in the second flow path 31b.
An ink temperature sensor 26c configured to detect the temperature of ink I in the flow path is provided in the second flow path 31b. The ink temperature sensor 26c converts the temperature into an electrical signal using, for example, an NTC thermistor as a resistor of which electric resistance greatly changes with respect to the temperature change.
The tank 32 is connected to the liquid discharge head 20 via the circulation path 31 and is configured so as to store ink. A primary side, which may be referred to as an upstream side, of the first flow path 31a and a secondary side (may be referred to as a downstream side, of the second flow path 31b are connected to the tank 32. An on-off valve 32a configured such that an air chamber in the tank 32 can open to atmospheric air is provided in the tank 32.
The on-off valve 32a is, for example, a normally closed solenoid on-off valve configured to open when the power is turned on and to be closed when the power is turned off. The on-off valve 32a is configured so that the air chamber of the tank 32 is open and closed with respect to atmospheric air by opening and closing the on-off valve under control of the control unit 13.
The first circulation pump 33 is provided between the liquid discharge head 20 and the tank 32 in the first flow path 31a of the circulation path 31. The first circulation pump 33 is composed, for example, of a piezoelectric pump and is connected to the drive circuit of the control unit 13 by wiring. The first circulation pump 33 is configured so as to be controlled under the control of the control unit 13 and sends ink to the liquid discharge head 20 disposed on the secondary side using a liquid feeding capability in response to the control.
The heater 34 is provided on a secondary side of the first circulation pump 33 of the first flow path 31a of the circulation path 31 and on a primary side of the filter portion 35. The heater 34 includes a heat source 34a which is a resistor formed, for example, of stainless steel foil or nichrome wire. The heat source 34a has, for example, a resistance of which an electric resistance value is several Ω (ohms) to several thousands Ω. The heat source 34a of the heater 34 is disposed in contact with the outer surface of a pipeline of the first flow path 31a flowing through the heater 34. If a current flows through the heat source 34a of the heater 34 under the control of the control unit 13, Joule heat is generated, and the heat source 34a is heated. If the heat source 34a is heated, the temperature of ink in the first flow path 31a, which flows through the heater 34, increases. The first flow path 31a in the heater 34 may be covered with metal such as aluminum to increase the heat capacity in order to make the temperature of ink in the first flow path 31a flowing through the heater 34 uniform. A temperature sensor 38 configured to detect the temperature of the heater 34 is provided in the heater 34.
The temperature sensor 38 converts the temperature into an electrical signal using, for example, an NTC thermistor as a resistor of which electric resistance greatly changes with respect to the temperature change.
The filter portion 35 includes a filter case 35a provided in the first flow path 31a and a filter 35b accommodated in the filter case 35a.
The filter case 35a is made, for example, of a PPS material in a bowl shape. The filter case 35a is provided in the first flow path 31a. The filter case 35a includes an inlet port 35c, which opens to the upper surface and communicates with the first flow path 31a on the tank 32 side as a primary side, an outlet port 35d, which opens to the lower surface and communicates with the first flow path 31a on the liquid discharge head 20 side as a secondary side, and a bypass port 35e, which opens to the upper surface and communicates with the bypass flow path 37.
The filter 35b is disposed in the filter case 35a, and a fluid entering from the inlet port 35c passes through the filter 35b before being discharged from the outlet port 35d. That is, the interior of the filter case 35a is partitioned vertically by the filter 35b, and a primary chamber on the upper side of the filter 35b and a secondary chamber on the lower side of the filter 35b are formed therein.
The inlet port 35c is connected to the tank 32 via the first flow path 31a, and the outlet port 35d is connected to the liquid discharge head 20 via the first flow path 31a. The bypass port 35e is connected to the second flow path 31b via the bypass flow path 37.
The filter 35b is, for example, a thin film-like metal filter provided with a large number of filter holes that are hole portions having a diameter of 10 μm. The filter 35b is disposed, for example, along a first surface direction orthogonal to the vertical direction, an outer peripheral edge of the filter is disposed in contact with the inner wall of the filter case 35a, and the interior of the filter case 35a is partitioned vertically into two sections. The filter 35b may be a metal mesh or a membrane filter made of resin.
The filter 35b is configured such that the difference between a pressure P1 on the primary side of the filter 35b and a pressure P2 on the secondary side of the filter 35b is smaller than a bubble point pressure Pb determined by a surface tension h of ink in the filter holes.
That is, the difference between the pressure P1 on the primary side of the filter 35b and the pressure P2 on the secondary side of the filter needs to exceed the bubble point pressure Pb determined by the surface tension h of ink in the filter holes in order to make air bubbles pass through the filter holes. That is, if the condition is set such that the difference between the pressure P1 on the primary side of the filter 35b and the pressure P2 on the secondary side of the filter 35b is smaller than the bubble point pressure Pb determined by the surface tension h of ink in the filter holes, it is possible to reliably capture air bubbles and to prevent the air bubbles from flowing to the secondary side.
In the filter 35b of the present embodiment, typically, the difference between the pressure P1 on the primary side of the filter 35b and the pressure P2 on the secondary side of the filter is less than or equal to about 1 kPa. In contrast, it has been determined by experiments and theoretical calculations that the bubble point pressure Pb determined by the surface tension h of generic ink (for example, oil-based ink, UV ink, and solvent ink) in the filter holes is about 10 kPa.
For example, if the bubble point pressure is set to Pb, the hole diameter of a filter hole is set to d, and the surface tension of ink is set to h, a relation of Pb=k4h cos θ/d (k is a correction coefficient, θ is a contact angle between ink and the filter) is established among Pb, d, and h.
Accordingly, the filter 35b can more reliably capture air bubbles as long as pressure loss of the filter as set during designing occurs. The filter 35b captures not only air bubbles but also foreign substances such as dust in ink.
The second circulation pump 36 is disposed between the secondary side of the liquid discharge head 20 and the tank 32 in the second flow path 31b of the circulation path 31. The second circulation pump 36 is composed, for example, of a piezoelectric pump. The second circulation pump 36 is configured so as to be controlled under the control of the control unit 13 and sends ink to the tank 32 disposed on the secondary side using a liquid feeding capability in response to the control of the control unit 13.
The bypass flow path 37 includes a pipe made of metal or a resin material and a tube, for example, a PTFE tube, configured to cover the outer surface of the pipe.
The bypass flow path 37 is a flow path that connects the primary chamber of the filter case 35a to the flow path which is further on the primary side than the second circulation pump 36 of the second flow path 31b and is on the secondary side of the second pressure sensor 39b in a short circuit without passing through the liquid discharge head 20.
In the present embodiment, the bypass flow path 37 or the circulation path 31 is configured such that, for example, the flow path resistance on the bypass flow path 37 side is larger than the flow path resistance on the liquid discharge head 20 side. As an example, the bypass flow path or the liquid discharge head is configured so as to satisfy the condition that, for example, the flow path resistance on the bypass flow path 37 side is 2 to 5 times the flow path resistance on the liquid discharge head 20 side. Specifically, the bypass flow path 37 is configured to have a diameter smaller than that of the first flow path 31a and the second flow path 31b of the circulation path 31. The inner diameter of the circulation path 31 is set to about 2 to 6 times the inner diameter of the bypass flow path 37. The flow path diameter ϕ1 of the bypass flow path 37 is less than or equal to 0.7 mm, and the flow path diameter ϕ2 of the circulation path 31 is about 4.0 mm. In addition, the bypass flow path 37 is configured to have a length L1 of about 20 mm. The flow path resistance may be set, for example, by bending the pipeline or providing a resistance structure in the flow path in addition to the length and the diameter of the pipeline.
Each of the first pressure sensor 39a and the second pressure sensor 39b outputs a pressure as an electrical signal, for example, using a semiconductor piezoresistive pressure sensor. The semiconductor piezoresistive pressure sensor includes a diaphragm that receives pressure from the outside and a semiconductor strain gauge formed on the surface of the diaphragm. The semiconductor piezoresistive pressure sensor detects the pressure by converting change in electric resistance due to a piezoresistive effect generated in the strain gauge which is accompanied by deformation of the diaphragm due to the external pressure into an electrical signal.
The control unit 13 includes a processor 13a, a drive circuit configured to drive each element, a memory 13b configured to store various data, and a communication interface 13c for external communication. The processor 13a, the memory 13b, and the communication interface 13c are mounted on a control substrate 13d which is integrally mounted on the circulation device 30.
The processor 13a corresponds to a central portion of the control unit 13. The processor 13a controls each portion so as to perform various functions of the liquid discharge device 10 according to an operating system or an application program.
Drive circuits for the various pumps 33 and 36, the heater 34, and the on-off valve 32a of the circulation device 30 or drive circuits for various sensors 26a, 26b, 26c, 38, 39a, and 39b, and the liquid discharge head 20 are connected to the processor 13a.
The processor 13a has a function, for example, as a circulation unit configured to circulate ink by controlling the operation of the circulation pumps 33 and 36.
In addition, the processor 13a has a function as a pressure control unit configured to control the pressure of ink in the nozzle holes 21a by controlling the liquid feeding capability of the first circulation pump 33 and the second circulation pump 36 based on information detected by the first pressure sensor 39a and the second pressure sensor 39b.
In addition, the processor 13a has a function as a temperature control unit configured to control the temperature of a heater by controlling the drive circuit of the heater 34 based on information detected by the ink temperature sensors 26a, 26b, and 26c, and the temperature sensor 38. Only some of the plurality of temperature sensors 26a, 26b, 26c, and 38 may be used, or all the temperature sensors 26a, 26b, 26c, and 38 may be used.
In addition, the processor 13a has a function of opening and closing the air chamber of the tank 32 with respect to atmospheric air by controlling the opening and closing of the on-off valve 32a.
The memory 13b includes, for example, a program memory or a RAM. An application program or various setting values are stored in the memory 13b. Calculation expressions for calculating the pressure of ink in the nozzle holes 21a, target pressure ranges, and various setting values such as maximum values for adjusting each pump are stored in the memory 13b as control data used for controlling the pressure, for example.
The communication interface 13c transmits, for example, an input operation of a user or an instruction from the outside to the control unit 13.
If the liquid discharge device 10 according to the present embodiment below detects, for example, an input instruction from the outside or an instruction to start printing according to a command, an image is formed on the recording medium S by performing an ink discharge operation as a printing operation while making the liquid discharge device 10 reciprocate in a direction orthogonal to the conveyance direction of the recording medium S.
Specifically, the processor 13a operates to convey a carriage 11a (
The processor 13a operates to drive the first circulation pump 33 and the second circulation pump 36 to start an ink circulation operation as a printing operation. Here, the ink I in the first flow path 31a is distributed to ink flowing through the filter 35b and the liquid discharge head 20 and ink flowing through the bypass flow path 37 in response to the flow path resistance of the filter 35b and the liquid discharge head 20 and the flow path resistance of the bypass flow path 37.
A part of the ink I circulates so as to reach the liquid discharge head 20 from the tank 32 through the first flow path 31a and the filter 35b and to flow into the tank 32 again through the second flow path 31b.
Impurities contained in the ink I are removed by the filter 35b provided in the circulation path 31 through the circulation operation and do not reach the liquid discharge head 20.
In addition, a part of the remaining ink I is sent from the first flow path 31a to the second flow path 31b through the bypass flow path 37 without passing through the liquid discharge head 20 and flows into the tank 32.
The pressure of ink in the circulation path 31 on the primary side, that is, the inlet side of the bypass flow path 37 is set to be higher than that on the secondary side, that is, the outlet side of the bypass flow path 37 due to the pressure loss caused by the flow path resistance of the filter 35b and the liquid discharge head 20 and due to the pressure loss caused by the flow path resistance of the bypass flow path 37. Accordingly, ink flows from the primary side with a high pressure toward the secondary side with a low pressure in the circulation path 31 passing through the liquid discharge head 20 and the bypass flow path 37.
The processor 13a opens the on-off valve 32a of the tank 32 at a predetermined timing so that the tank opens to atmospheric air. The tank 32 opens to atmospheric air and always has a constant pressure, and therefore, pressure drop in the circulation path 31 due to consumption of ink in the liquid discharge head 20 is prevented. Here, if there is a concern about temperature rise in the on-off valve 32a due to opening of the on-off valve 32a for a long period of time, the on-off valve 32a may periodically open for a short period of time.
If the pressure in the circulation path 31 does not drop excessively, it is possible to keep the pressure of ink in the nozzle holes 21a constant even if the on-off valve 32a is closed. The solenoid-type on-off valve 32a is normally closed. For this reason, even if power supply to the apparatus is suddenly stopped due to power failure or the like, the on-off valve 32a can block the tank 32 from the atmospheric pressure by being instantaneously closed to seal the circulation path 31. Accordingly, it is possible to suppress the ink I from dripping from the nozzle holes 21a of the liquid discharge head 20.
The processor 13a in the printing operation controls the temperature. Specifically, the temperature of the heater 34 and the ink I is detected based on data transmitted from the temperature sensor 38 and the ink temperature sensors 26a, 26b, and 26c, and the heater 34 generates heat by driving the drive circuit of the heater 34 based on the detection results of the temperature sensor 38 and the ink temperature sensors 26a, 26b, and 26c to control the temperature of the heater 34 to an appropriate range. All or some of the plurality of temperature sensors 26a, 26b, 26c, and 38 may be used for controlling the temperature.
The control unit 13 turns on the drive circuit of the heater 34, for example, if the temperature of the heater 34 is lower than the target temperature of the heater, which is set in advance. The drive circuit of the heater 34 is turned off if the temperature of the heater 34 becomes higher than the target temperature of the heater due to the heating of the heater 34.
The control unit 13 controls the temperature of the heat source 34a of the heater 34, for example, based on the ink temperature detected at positions of the supply port 20a (as an end portion of the flow path 28 of the liquid discharge head 20 on the primary side), the recovery port 20b (as an end portion of the flow path 28 of the liquid discharge head 20 on the secondary side), and the second flow path 31b so that the temperature reaches a target deaeration temperature suitable for deaeration when the ink I passes through the heater 34, the ink I is then cooled by natural heat dissipation after passing through the heater 34, and the temperature reaches a target printing temperature suitable for printing as the ink passes through the vicinity of the nozzle holes 21a. In addition, the temperature of the heat source 34a is set to a temperature (for example, 110° C.) that satisfies conditions under which ink does not deteriorate, as an upper limit. For example, the target deaeration temperature is a value which is higher than the target printing temperature but lower than the upper limit temperature.
For example, if the ink I cools, that is, if the ink temperature detected at the supply port 20a, the recovery port 20b, and the second flow path 31b is lower than or equal to a predetermined reference temperature (for example, 35° C.) which is lower than a target printing temperature (for example, 40° C.), the control unit 13 controls the temperature of the heat source 34a to be close to an upper limit of the set heat source temperature to rapidly heat the ink I.
In addition, if the ink temperature detected at the supply port 20a, the recovery port 20b, and the second flow path 31b is higher than or equal to a predetermined reference temperature (for example, 35° C.), which is lower than a target printing temperature (for example, 40° C.), the control unit 13 performs control so that the ink temperature detected at the supply port 20a (as an end portion of the flow path 28 of the liquid discharge head 20 on the primary side), the recovery port 20b (as an end portion of the flow path 28 of the liquid discharge head 20 on the secondary side), and the second flow path 31b is stabilized at the target printing temperature (for example, 40° C.) by gradually changing the set heat source temperature of the heat source 34a. In this process, all of the three ink temperature sensors 26a, 26b, and 26c may be used, or only some of the sensors may be used.
As a result, the temperature of the ink I when the ink passes through the heater 34 is stabilized at a set heat source temperature to a degree of becoming a target deaeration temperature, for example, at a temperature which is higher than the target printing temperature by a predetermined value (10° C. to 20° C.)
By such temperature control, it is possible to promote deaeration by heating the ink I, but not excessively so, to be a temperature close to target deaeration temperature immediately after the ink passes through the heater 34 and then to allow the temperature of the ink to cool by natural cooling to the target printing temperature suitable for printing by the time the ink passes through the nozzle holes 21a. That is, by controlling the temperature of the heat source 34a based on the temperature of the ink I, it is possible to stabilize the temperature of the ink I and to perform the temperature control by which the temperature of ink becomes optimal once the ink I passes through the vicinity of the nozzle holes 21a. In addition, the ink I can be prevented from deteriorating by setting an upper limit of the temperature of the heat source 34a.
The ink I is at a target deaeration temperature higher than a target printing temperature immediately after passing through the heater 34, but then cools to a temperature close to the target printing temperature through natural cooling as the ink travels to the liquid discharge head 20. The first flow path 31a is designed so as to satisfy the required natural heat dissipation conditions. Specifically, the length and the inner diameter of a flow path, the material (a pipe made of metal or a resin material and a tube, for example, a PTFE tube, which covers the outer surface of a pipe) constituting a flow path are set such that the ink I at a target deaeration temperature at a position on the flow path immediately after passing through the heater 34 naturally cools to a temperature close to the target printing temperature when the ink reaches the liquid discharge head 20.
In addition, the processor 13a detects pressure data transmitted from the first pressure sensor 39a and the second pressure sensor 39b and calculates the pressure of ink in the nozzle holes 21a using a predetermined arithmetic operation based on the pressure data, on the primary side and the secondary side, which is transmitted from the pressure sensors 39a and 39b, as pressure control processing. By calculating the drive voltage based on the calculated ink pressure Pn in the nozzle holes 21a and driving the first circulation pump 33 and the second circulation pump 36 so that the ink pressure Pn in the nozzle holes 21a becomes an appropriate value, negative pressure is maintained to such a degree that the ink I does not leak from the nozzle holes 21a of the liquid discharge head 20 and air bubbles are not sucked from the nozzle holes 21a, and a meniscus Me is maintained.
Thereafter, the processor 13a performs feedback control for the pressure until a command to end the circulation is detected. If an instruction to end the circulation is detected, the processor 13a closes the on-off valve 32a of the tank 32 to seal the tank 32, stops the first circulation pump 33 and the second circulation pump 36, and ends the circulation processing.
According to the inkjet apparatus and the liquid discharge device according to the present embodiment, the heater 34 is provided on the primary side of the liquid discharge head 20 and the filter 35b is provided on the secondary side of the heater 34. Therefore, air bubbles generated in the heater 34 can be suppressed from flowing to the liquid discharge head 20 disposed on the secondary side of the filter 35b by capturing the air bubbles using the filter 35b.
Here, generation of air bubbles in the circulation path 31, a method for removing the air bubbles, and the principle of deaeration of ink will be described. The ink I flowing in the heater 34 is heated by the heater 34, and the temperature thereof increases. If the temperature of the ink I increases, the solubility of gas decreases. Gas (mainly oxygen, nitrogen, or carbon dioxide) that cannot be dissolved in the ink I appears as bubbles and flows along with the ink I.
For example, if there is no bypass flow path 37 connecting the primary side of the filter 35b and the flow path on the secondary side of the liquid discharge head 20, air bubbles captured by the filter 35b continue to accumulate on the primary side of the filter 35b. If gas accumulates on the primary side of the filter 35b, the contact area between ink and the filter 35b decreases, the flow rate of ink per unit area which passes through the filter 35b increases, and the pressure loss of the filter 35b increases. Accordingly, the total flow rate of ink decreases, and the amount of ink necessary for stable discharge is not supplied to the liquid discharge head 20, which leads to unstable discharge. Furthermore, if the amount of gas accumulating on the primary side of the filter 35b increases and the pressure loss of the filter 35b continues to increase, the difference between the pressure P1 on the primary side of the filter 35b and the pressure P2 on the secondary side of the filter 35b can exceed the bubble point pressure Pb determined by the surface tension h of ink in the filter holes, and gas on the primary side of the filter 35b passes through the filter holes. The gas passing through the filter holes continues to flow along with ink as air bubbles and may cause unstable discharge of ink when the ink (including the bubbles) passes through the vicinity of the nozzle holes 21a of the liquid discharge head 20.
In contrast, the liquid discharge device 10 according to the present embodiment can stabilize the discharge performance of the liquid discharge head 20 by connecting the space on the secondary side of the heater 34 on the first flow path 31a and on the primary side of the filter 35b to the space on the primary side of the second circulation pump 36 on the second flow path 31b using the bypass flow path 37 as a short circuit (bypass) path not passing through the liquid discharge head 20. That is, after air bubbles generated in the heater 34 are captured by the filter 35b, the air bubbles are rapidly sent to the second flow path 31b through the bypass flow path 37 along with liquid without passing through the liquid discharge head 20 and thus flow into the tank 32. That is, there is no gas accumulating on the primary side of the filter 35b. Therefore, it is possible to secure the contact area between the ink and the filter 35b and to suppress large pressure loss of the filter 35b. Accordingly, the total flow rate of ink that can pass through the filter 35b can be secured, and a stable amount of ink can be supplied. Furthermore, gas on the primary side of the filter 35b can be prevented from passing through the filter holes. Therefore, air bubbles do not flow into the liquid discharge head 20, and discharge of ink is stabilized.
Furthermore, in the liquid discharge device 10 according to the above-described embodiment, air bubbles that reach the tank 32 rise due to buoyancy and are eliminated by being mixed with an air layer of the tank 32. Accordingly, gas (mainly oxygen, nitrogen, or carbon dioxide) that becomes air bubbles in the heater 34 and is dissolved in the ink can be suppressed from being dissolved in the ink again. Therefore, the gas dissolution amount in the ink flowing through the liquid discharge device 10 gradually decreases, and the ink is deaerated.
If the ink is deaerated, cavitation due to the movement of the actuator 24 of the liquid discharge head 20 during discharge is less likely to occur. Therefore, the liquid discharge performance is stabilized. That is, according to the liquid discharge device 10, air bubbles generated in the heater 34 are removed, and at the same time, the liquid discharge device has an effect of preventing occurrence of cavitation in the nozzle holes 21a of the liquid discharge head 20 as the liquid discharge device acts as a deaeration device.
In general, there is, for example, purge processing in which the flow rate of ink and the filter pressure loss are increased to a degree that air bubbles accumulated in a filter can pass through the filter to discharge the air bubbles flowing downstream of the filter from the nozzle holes of the liquid discharge head as a method for processing air bubbles captured by the filter. However, in the purge processing, it is necessary to interrupt the printing to move the liquid discharge head to a maintenance position. Therefore, it is difficult to perform continuous printing. In addition, a large amount of ink is discarded in the purge processing, which is not economically, environmentally preferable. Furthermore, the nozzle surface needs to be wiped or sucked in order to make the nozzle surface clean after the purge processing, which causes deterioration in processing efficiency or an increase in cost. In the liquid discharge device 10 according to the present embodiment, air bubbles captured by the filter portion 35 are sent to the tank 32 without flowing through the liquid discharge head 20 and are discharged from the tank 32. Therefore, it is possible to improve the processing efficiency and reduce costs compared to the method for discharging ink from the nozzle holes through the purge processing, for example. Accordingly, ink can be efficiently used.
In addition, the liquid discharge device 10 can appropriately maintain the flow rate of ink passing through the liquid discharge head 20 and ink flowing through the bypass flow path 37 by appropriately setting the flow path resistance of the bypass flow path 37.
According to the above-described embodiment, stable performance of discharging a liquid can be obtained.
The exemplary embodiment is not limited to the configuration of the above-described embodiment.
For example, the configuration in which the flow path direction of the bypass flow path 37 connected to the filter case 35a faces upward, the bypass port 35e opens to the upper surface of the filter case 35a, and the bypass flow path 37 extends upward is exemplified in the liquid discharge device 10 according to the above-described embodiment. However, the exemplary embodiments are not limited thereto. For example, the inclination angle between the flow path direction from a bypass port 135e on an air bubble discharge side of the filter portion 135 and the surface direction of a filter 135b may be configured to be less than 90 degrees like a filter portion 135 shown in
The filter portion 135 shown in
In addition, for example, the configuration in which liquid flows downward from the first flow path 31a on the primary side of the filter portion 35 into the filter case 35a is exemplified in the liquid discharge device 10 according to the above-described embodiment, but the exemplary embodiments are not limited thereto. For example, the inclination angle between the flow path direction of the first flow path 31a facing an inlet port 235c of a filter portion 235 and the surface direction of a filter 235b may be configured to be less than 90 degrees like the filter portion 235 shown in
The filter portion 235 shown in
In addition, in order to prevent air bubbles from being dissolved in ink again before the air bubbles captured by the filter 35b are eliminated by being mixed with an air layer of the tank 32, a heater may be additionally provided, for example, at a predetermined position such as a space between the tank 32 and a junction of the second flow path 31b with the bypass flow path 37.
In addition, a configuration in which the flow path diameter of the bypass flow path 37 is smaller than that of the circulation path 31 that is a mainstream and the flow path resistance on the bypass flow path 37 side is high is exemplified in the above-described embodiment, but the exemplary embodiments are not limited thereto. For example, if the flow rate can be secured, the diameter of the bypass flow path 37 can be made larger than that of the circulation path 31 to reduce the flow path resistance on the bypass flow path 37 side. By reducing the flow path resistance on the bypass flow path 37 side, the flow rate of ink in the bypass flow path 37 increases, thereby promoting discharge of air bubbles.
In addition, the liquid to be discharged is not limited to ink. For example, various liquids such as liquid containing conductive particles for forming a wiring pattern of a printed wiring board can be applied thereto.
The liquid discharge head 20 may have, in addition to the above, a structure in which, for example, ink droplets are discharged through deformation of a vibration plate with static electricity or a structure in which ink droplets are discharged from nozzle holes using heat energy such as a heater.
In addition, an example in which the liquid discharge device 10 is used in the ink-jet recording apparatus 1 is shown in the above-described embodiments, but the exemplary embodiments are not limited thereto. For example, the liquid discharge device can also be used in a 3D printer and an industrial manufacturing machine, and for medical use, and reduction in size, weight, and cost can be achieved.
In addition, a configuration in which the circulation pumps 33 and 36 are respectively provided on the primary side and the secondary side of the liquid discharge head 20 is exemplified in the liquid discharge device 10 according to the above-described embodiments. However, the exemplary embodiments are not limited thereto, and one circulation pump may be used. Even in this case, the same function as the above-described embodiments can be performed by adjusting the positive and negative pressure states of the circulation path by pushing and pulling a fluid.
According to at least one of the above-described embodiments, stable performance of discharging a liquid can be obtained.
While a certain embodiment has been described, the embodiment has been presented by way of example only, and is not intended to limit the scope of invention. Indeed, the novel embodiment described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiment described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
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