This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2015-047602 filed Mar. 10, 2015.
The present invention relates to a liquid supply device, a developing device, and an image forming apparatus.
According to an aspect of the invention, there is provided a liquid supply device including:
a rotating supply member that holds a liquid developer in concave portions formed on an outer peripheral surface, and supplies the liquid developer to a target supply member;
a regulating member that regulates a liquid developer holding amount of the outer peripheral surface of the rotating supply member by contacting with the outer peripheral surface of the rotating supply member; and
a movement unit that moves the regulating member to a retract position which is separated from the outer peripheral surface of the rotating supply member.
Exemplary embodiments of the present invention will be described in detail based on the following figures, wherein:
Examples of a liquid supply device, a developing device and an image forming apparatus according to a first exemplary embodiment will be described.
Overall Configuration
Furthermore, in a case in which it is necessary to discriminate between one side and the other side of the X direction, the Y direction and the Z direction, when the image forming apparatus 10 is viewed from the front, an upper side will be referred to as a +Y side, a lower side will be referred to as a −Y side, a right side will be referred to as a +X side, a left side will be referred to as a −X side, a deep side will be referred to as a +Z side, and a front side will be referred to as a −Z side.
The image forming apparatus 10 is configured to include a photosensitive member 12 as an example of an image holding member, a charging device 14, an exposure device 16, a developing device 20, a transfer roller 24 as an example of a transfer unit, a cleaning blade 18, and a fixing unit (not illustrated). In addition, the image forming apparatus 10 includes a transport roller (not illustrated) that transports sheets of paper P, as an example of a target transfer member, in a direction that is shown by an arrow A. Furthermore, in the image forming apparatus 10, image formation is performed using a liquid developer G, and the fixing unit fixes toner images TA, as an example of developer images on sheets of paper P, to sheets of paper P by heating and pressurizing the toner images TA.
Liquid Developer
As one example, the liquid developer G is set so that toner T is dispersed in a carrier liquid C, and a solid component concentration thereof is set as 25 (% by weight). An insulating liquid such as vegetable oil, liquid paraffin oil, silicone oil, or the like is used as the carrier liquid C, and in the exemplary embodiment, as an example, silicone oil is used. In addition, as an example, toner particles in which a polyester resin, which is a thermoplastic resin, is set as the main component of a binding resin, is used in the toner T.
Furthermore, as an example, after being thermally managed inside a heat exchanger-equipped storage tank (not illustrated) that is provided separately to the developing device 20, the liquid developer G is supplied to the developing device 20. Additionally, a lower limit temperature in the thermal management of the liquid developer G is determined based on a temperature at which the liquid developer G does not form condensation inside the image forming apparatus 10. In addition, an upper limit temperature in the thermal management of the liquid developer G is determined so as to be less than the glass transition temperature of the toner T.
Photosensitive Member
As an example, the photosensitive member 12 includes a substrate, which is a cylindrical shape and is grounded, and a photosensitive layer (not illustrated) that is formed at the outer peripheral surface of the substrate, and holds a latent image at the outer peripheral surface thereof. In addition, the photosensitive member 12 is supported so as to be capable of rotating with the Z direction as an axial direction thereof, by a frame (not illustrated), which is provided inside the image forming apparatus 10. The charging device 14, which charges the outer peripheral surface of the photosensitive member 12, the exposure device 16, which forms a latent image by exposing the outer peripheral surface of the photosensitive member 12, the developing device 20, which will be described later, and the cleaning blade 18, which cleans the outer peripheral surfaces of the transfer roller 24 and the photosensitive member 12, are disposed in the vicinity of the photosensitive member 12.
Transfer Roller
The transfer roller 24 is provided further on a downstream side in a rotational direction of the photosensitive member 12 than the developing device 20, and further on an upstream side than the cleaning blade 18 with the Z direction as an axial direction thereof. In addition, the transfer roller 24 and the photosensitive member 12 interpose sheets of paper P therebetween. Furthermore, a difference in potential, which causes the toner images TA held on the outer peripheral surface of the photosensitive member 12 to be transferred to sheets of paper P after developing, which will be described later, is generated between the transfer roller 24 and the photosensitive member 12. In this manner, the toner images TA of the photosensitive member 12 are transferred to sheets of paper P at a transfer position, which is interposed between the photosensitive member 12 and the transfer roller 24.
Developing Device
As shown in
Developing Roller
The developing roller 22 has a configuration in which an elastic layer 22B is provided at the outer peripheral surface of a metallic columnar core roller 22A. The core roller 22A is supported so as to be capable of rotating with the Z direction as the axial direction thereof, by the frame (not illustrated), which is provided inside the image forming apparatus 10. In addition, a bias voltage is applied to the core roller 22A from a power source (not illustrated). Additionally, the length of the core roller 22A in the axial direction of the developing roller 22 is longer than the length of the elastic layer 22B.
In addition, the elastic layer 22B of the developing roller 22 contacts with the outer peripheral surface of a supply roller 32, which will be described later. Further, a developer layer GT of the liquid developer G is formed on the developing roller 22 at a contact section M between the developing roller 22 and the supply roller 32. Furthermore, the elastic layer 22B of the developing roller 22 forms a developing nip section N by contacting with the outer peripheral surface of the photosensitive member 12.
In this manner, the developing roller 22 forms the toner images TA on the outer peripheral surface of the photosensitive member 12 by holding the liquid developer G supplied from the supply roller 32 at the outer peripheral surface thereof, and developing (visualizing) latent images of the photosensitive member 12 using the liquid developer G (the developer layer GT). Additionally, the supply roller 32 and the developing roller 22 move in the same direction at the contact section M, and the developing roller 22 and the photosensitive member 12 move in the same direction at the developing nip section N.
Main Section Configuration
Next, the supply device 30 will be described.
As shown in
Reservoir
As an example, the reservoir 31 that is shown in
A supply pipe (not illustrated), which supplies the liquid developer G to the inside of the reservoir 31, is connected to a −Y side end (a lower end) of the reservoir 31. In addition, a discharge pipe (not illustrated), which discharges the liquid developer G that becomes surplus inside the reservoir 31, is connected to a +Y side end (an upper end) of the reservoir 31. In this instance, the liquid developer G flows into and is stored inside the reservoir 31 as a result of the liquid developer G being fed from the storage tank (not illustrated) into the inside of the supply pipe using a pump. The liquid developer G that becomes surplus inside the reservoir 31 is recovered by a collecting tank (not illustrated) through the discharge pipe.
Supply Roller
The supply roller 32 that is shown in
Cells 36, as an example of concave portions, multiple numbers of which are arranged in a peripheral direction, and which are open on a diameter direction outer side of the supply roller 32, are formed at the outer peripheral surface of the supply roller 32. As an example, the cells 36 are formed by carrying out laser engraving on a ceramic coating layer formed by performing a plasma spraying treatment on a metallic roller peripheral surface. The volume of the cells 36 is set to be a size at which it is possible to hold the liquid developer G, and at which it is difficult for arrangement patterns of the cells 36 to appear in the toner images TA, and as an example, is set as approximately 12 mL (milliliters)/m2. Additionally, in
In addition, in the supply roller 32, a lower end (−Y side) portion is immersed in the liquid developer G of the reservoir 31. Further, as a result of the lower end portion of the supply roller 32 being immersed in the liquid developer G of the reservoir 31 while rotating, the liquid developer G is held on the outer peripheral surface thereof, and therefore, the liquid developer G is supplied to the outer peripheral surface of the developing roller 22.
Blade
As an example, the blade 34 that is shown in
In addition, the blade 34 is disposed inclined along a direction that intersects the Y direction when viewed from the Z direction (at the X-Y plane), and the edge portion 34B is disposed on a +X side and a −Y side with respect to the base end 34A. A contact position on the X-Y plane between the edge portion 34B and the outer peripheral surface of the supply roller 32 will be referred to as a point B. As an example, the point B is positioned further on the +Y side than a rotational center O (refer to
In this manner, the blade 34 is disposed so that a direction in which the edge portion 34B extends is a counter direction with respect to the R direction. Further, the blade 34 regulates an amount of the liquid developer G (refer to
Retracting Mechanism Unit
The retracting mechanism unit 40 that is shown in
The guide rail 46A and the guide rail 46B are attached to the housing (not illustrated) of the supply device 30 (refer to
In addition, the guide rail 46A and the guide rail 46B respectively extend along the X direction, and face the Y direction. Furthermore, as an example, the guide rail 46A and the guide rail 46B support the sliding member 44, which will be described later, in a manner in which Y-Z cross-section forms an L shape, and the sliding member 44 does not deviate from the guide rail 46A and the guide rail 46B.
As an example, the sliding member 44 is formed in a rectangular parallelepiped shape that is long in the Z direction. In addition, the sliding member 44 is capable of moving along the X direction as a result of a +Z side end and a −Z side end being supported and guided by the two sets of the guide rail 46A and the guide rail 46B. A −X side end of the blade holder 42, which will be described later, is fixed to a side surface of a +X side of the sliding member 44. A +X side end of the compression coil spring 48 contacts with a side surface of a −X side of the sliding member 44.
The compression coil spring 48 is disposed so that a flexible direction runs along the X direction, and is interposed between a bracket 49, which is provided in the housing (not illustrated) of the supply device 30 (refer to
As an example, the blade holder 42 is formed in a plate shape in which the X direction is set as a short direction and the Z direction is set as a long direction. In addition, a notched section (not illustrated), which is open on the +X side, is formed at an end of the +X side of the blade holder 42. The base end 34A of the blade 34 is inserted into the notched section of the blade holder 42, and fixed with a screw. As a result of this, the blade 34 is supported by the blade holder 42 and the sliding member 44, and is biased toward the supply roller 32.
The cam 52 includes a cam shaft 52A, and a cam main member 52B that is fixed to the cam shaft 52A. The cam shaft 52A is driven by the motor 54. A portion of the outer peripheral surface of the cam main member 52B contacts with a side surface of a +X side of the sliding member 44, and presses the sliding member 44 to the −X side. The motor 54 is electrically connected to the control unit 60, and is controlled to drive by the control unit 60. As an example, the control unit 60 performs driving control of each section of the image forming apparatus 10 (refer to
In
In this instance, as shown in
As shown in
A supply device (not illustrated) in which the edge portion 34B of the blade 34 contacts with the outer peripheral surface of the supply roller 32 in a state in which rotation of the supply roller 32 is stopped is set as a supply device of a comparative example. In the supply device of the comparative example, the edge portion 34B emits heat due to friction with the supply roller 32 when the supply roller 32 rotates, and the temperature of the edge portion 34B rises. Additionally, since the liquid developer G is continuously supplied to the edge portion 34B during rotation of the supply roller 32, it is difficult for the temperature of the edge portion 34B to become high, and therefore, the adherence of resin particles of the toner T to the inner surface of the multiple cells 36 is suppressed.
Meanwhile, the liquid developer G is not supplied to the contact position B between the edge portion 34B and the supply roller 32 when rotation of the supply roller 32 is stopped. As a result of this, it is difficult for the blade 34 to be cooled by the liquid developer G, and therefore, the temperature of the edge portion 34B rises. Further, resin particles of the toner T of a portion of the liquid developer G that is at the periphery of the contact position B is heated by the edge portion 34B, the temperature of which is raised, and melt or become softened. Therefore, in the supply device of the comparative example, there is a potential for the resin particles of the toner T, which are melted or softened, will become adhered to inner surfaces of the multiple cells 36 of the supply roller 32 when rotation of the supply roller 32 is stopped.
In addition, in the supply device of the comparative example, in a case in which resin particles of the toner T become adhered to the inner surfaces of the cells 36, the volume of the cells 36 is reduced in comparison with a case in which the resin particles do not become adhered thereto. As a result of this, there is a potential for the supply amount of the liquid developer G that is supplied from the supply roller 32 to the developing roller 22 to be decreased.
Mechanisms
Next, the mechanisms of the first exemplary embodiment will be described.
In the image forming apparatus 10 that is shown in
As shown in
When a developing process in the image forming apparatus 10 (refer to
In the developing device 20 that is shown in
In the image forming apparatus 10 that is shown in
In this instance, as an example, in the image forming apparatus 10 of the first exemplary embodiment, an entire surface halftone image is printed with an image density of 50% by stopping the supply roller 32 after driving the supply roller 32 to rotate for 10 minutes at a peripheral velocity of 40 m/min, and allowing 1 minute to pass after stopping the supply roller 32. As a result of this, irregularities in image concentration could not be seen by eye.
Next, examples of a liquid supply device, a developing device and an image forming apparatus according to a second exemplary embodiment will be described. Additionally, the same symbols as the first exemplary embodiment will be given to the same members and sites as the first exemplary embodiment, and descriptions thereof will be omitted.
In the supply device 30 of the second exemplary embodiment, a position at which the blade 34 is in a non-contact state with the outer peripheral surface of the supply roller 32 and at which the liquid developer G is in a state of being interposed between the edge portion 34B and the outer peripheral surface of the supply roller 32 (an air layer is not interposed therebetween) is set as the retract position. As an example, an interval between the edge portion 34B and the supply roller 32 is 0.5 mm when the blade 34 is moved to (disposed in) the retract position. Additionally, configurations other than the retract position are the same configurations as those of the supply device 30, the developing device 20 and the image forming apparatus 10 of the first exemplary embodiment.
Mechanisms
Next, the mechanisms of the second exemplary embodiment will be described.
In the image forming apparatus 10 of the second exemplary embodiment that is shown in
As shown in
When a developing process in the image forming apparatus 10 (refer to
Furthermore, in the supply device 30 of the second exemplary embodiment, in a state in which rotation of the supply roller 32 is stopped, the liquid developer G is interposed between the edge portion 34B of the blade 34 and the outer peripheral surface of the supply roller 32. Therefore, since the edge portion 34B is cooled by the liquid developer G, the cooling effect of the blade 34 is enhanced in comparison with a configuration in which the liquid developer G is not interposed between the edge portion 34B and the outer peripheral surface of the supply roller 32 in a state in which rotation of the supply roller 32 is stopped.
In this instance, as an example, in the image forming apparatus 10 of the second exemplary embodiment, an entire surface halftone image is printed with an image density of 50% by stopping the supply roller 32 after driving the supply roller 32 to rotate for 10 minutes at a peripheral velocity of 40 m/min, and allowing 1 minute to pass after stopping the supply roller 32. As a result of this, irregularities in image concentration could not be seen by eye.
Additionally, the present invention is not limited to the abovementioned exemplary embodiments.
The image forming apparatus 10 is not limited to an image forming apparatus that forms images on sheets of paper P using liquid developer G of one color, and may be an image forming apparatus that forms images on sheets of paper P using liquid developers G of multiple colors. For example, the image forming apparatus 10 may be an image forming apparatus that has a configuration in which multiple developing devices 20 are arranged with respect to the photosensitive member 12.
The supply roller 32 is not limited to a supply roller in which multiple cells 36 are formed at the outer peripheral surface thereof, and may be a supply roller in which long carved grooves are formed at the outer peripheral surface in an oblique direction that intersects an axial direction. In addition, the shapes (patterns) of the cells 36 may be pyramid type patterns, lattice type patterns, honeycomb type patterns, or random patterns.
The blade 34 is not limited to being made from a metal such as stainless steel, and may be made from a resin. For example, the blade 34 may use a blade that is made from urethane. In addition, the cross sectional shape of the blade 34 is not limited to being rectangular when viewed in the Z direction, and may be a shape in which a portion is curved or bent.
The movement unit of the blade 34 is not limited to the retracting mechanism unit 40 that uses the cam 52, and may be a movement unit that uses a solenoid, a ball screw, a belt or a linear actuator. In addition, the movement direction of the blade 34 is not limited to a diameter direction of the supply roller 32 (the X direction), and may be a direction that intersects the diameter direction (for example, the Y direction). The movement direction of the blade 34 may be an oblique direction with respect to the X direction. Furthermore, the blade 34 may be moved to the −Y side with respect to the contact position B, and the edge portion 34B may be cooled by being immersed in the liquid developer G.
The foregoing description of the exemplary embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
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2015-047602 | Mar 2015 | JP | national |
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