The present invention relates to a liquid supply type screw compressor that compresses a gas while supplying a liquid to working chambers.
Liquid supply type screw compressors compress a gas (specifically, air, for example) while supplying a liquid (specifically, an oil, for example) to working chambers formed at grooves of rotors. Purposes of the liquid supply are for cooling of the gas at a compression step, sealing of clearances of the working chambers, lubrication of the rotors, and the like.
A liquid supply type screw compressor in Patent Document 1 has: a male rotor and a female rotor that rotate while meshing with each other; a male-rotor-side bore that houses a lobe section of the male rotor; a female-rotor-side bore that houses a lobe section of the female rotor; a low-pressure-side cusp and a high-pressure-side cusp that are boundary lines between a wall surface of the male-rotor-side bore and a wall surface of the female-rotor-side bore; male-rotor-side working chambers that are formed at grooves of the male rotor, and compress a gas; and female-rotor-side working chambers that are formed at grooves of the female rotor, and compress the gas. The volumes of the male-rotor-side working chambers and the female-rotor-side working chambers change while the male-rotor-side working chambers and the female-rotor-side working chambers move from one side to the other side in the rotor axial direction along with rotation of the male rotor and the female rotor. Thereby, a suction step at which the gas is suctioned from a suction flow path via a suction port (opening), a compression step at which the gas is compressed, and a delivery step at which the compressed gas is delivered to a delivery flow path via a delivery port (opening) are performed sequentially.
In addition, the liquid supply type screw compressor in Patent Document 1 has a liquid supply nozzle that supplies a liquid to the male-rotor-side working chamber, and a liquid supply nozzle that supplies the liquid to the female-rotor-side working chamber. Each liquid supply nozzle supplies the liquid to the working chamber at the compression step. Stated differently, each liquid supply nozzle is arranged on one side in the rotor axial direction which is a low-pressure side of an intersection at which the high-pressure-side cusp intersects a ridge line of a trailing lobe tip of the female rotor that defines a female-rotor-side working chamber immediately after the start of delivery.
The liquid supply nozzles in Patent Document 1 supply the liquid to the working chambers at the compression step, and work for stirring the liquid (power loss) can be reduced if the liquid supply amounts are reduced. The work for stirring the liquid is work that occurs when the liquid supplied from the liquid supply nozzles moves in the rotor rotation directions for a reason such as adhesion to the rotors, thereafter is drawn into a portion where the male rotor and the female rotor mesh with each other, and is compressed. However, if the liquid supply amounts of the liquid supply nozzles are reduced, an amount of rise in temperature of the liquid increases. Accordingly, deterioration of the liquid is facilitated.
The present invention has been made in view of the matters described above, and one of objects of the present invention is to suppress a rise in temperature of a liquid while reducing work for stirring the liquid.
In order to solve the problem described above, configuration described in CLAIMS is applied. The present invention includes a plurality of means for solving the problem described above, and an example of the present invention is a liquid supply type screw compressor including: a male rotor and a female rotor that rotate while meshing with each other; a male-rotor-side bore that houses a lobe section of the male rotor; a female-rotor-side bore that houses a lobe section of the female rotor; a low-pressure-side cusp and a high-pressure-side cusp that are boundary lines between a wall surface of the male-rotor-side bore and a wall surface of the female-rotor-side bore; male-rotor-side working chambers that are formed at grooves of the male rotor, and compress a gas; and female-rotor-side working chambers that are formed at grooves of the female rotor, and compress the gas, in which the liquid supply type screw compressor includes: a first liquid supply nozzle that is arranged on one side in a rotor axial direction, the one side being a low-pressure side of an intersection at which the high-pressure-side cusp intersects a ridge line of a trailing lobe tip of the female rotor, the ridge line defining a female-rotor-side working chamber immediately after a start of delivery, the first liquid supply nozzle supplying a liquid to either the male-rotor-side working chamber or the female-rotor-side working chamber; and a second liquid supply nozzle that is arranged on another side in the rotor axial direction, the other side being a high-pressure side of the intersection, and supplies the liquid to either the male-rotor-side working chamber or the female-rotor-side working chamber, and a liquid supply amount of the second liquid supply nozzle is made greater than a liquid supply amount of the first liquid supply nozzle.
According to the present invention, it is possible to suppress a rise in temperature of a liquid while reducing work for stirring the liquid.
Note that problems, configuration, and advantages other than those described above will be made clear by the following explanation.
A first embodiment of the present invention is explained by using
The screw compressor according to the present embodiment includes: a motor 1; a compressor body 2 that is driven by the motor 1, and compresses a gas (specifically, air, for example); a gas-liquid separator 3 that separates the compressed gas delivered from the compressor body 2, and a liquid (specifically, an oil, for example) contained in the compressed air; and a liquid piping 4 that supplies the liquid separated by the gas-liquid separator 3 to working chambers of the compressor body 2. A cooler 5 that cools the liquid, a filter 6 that removes impurities in the liquid and the like are provided on the liquid piping 4.
The compressor body 2 includes a male rotor 11A and a female rotor 11B, and a casing 12 that houses the male rotor 11A and the female rotor 11B.
The male rotor 11A has: a lobe section 13A having a plurality of helically extending lobes (four lobes in the present embodiment); a suction shaft section 14 connected to one side (the left side in
Similarly, the female rotor 11B has: a lobe section 13B having a plurality of helically extending lobes (six lobes in the present embodiment); a suction shaft section (not depicted) connected to one side of the lobe section 13B in the axial direction; and a delivery shaft section (not depicted) connected to the other side of the lobe section 13B in the axial direction. The suction shaft section of the female rotor 11B is rotatably supported by a suction bearing (not depicted), and the delivery shaft section of the female rotor 11B is rotatably supported by a delivery bearing (not depicted).
The suction shaft section 14 of the male rotor 11A penetrates the casing 12, and is coupled to the rotation shaft of the motor 1. Then, driving of the motor 1 rotates the male rotor 11A in the direction of an arrow A, and meshing between the lobe section 13A of the male rotor 11A and the lobe section 13B of the female rotor 11B rotates the female rotor 11B in the direction of an arrow B.
The casing 12 includes: a main casing 18; a suction casing 19 coupled to one side (the left side in
The main casing 18 has: a male-rotor-side bore 21A that houses the lobe section 13A of the male rotor 11A, and forms male-rotor-side working chambers at grooves of the lobe section 13A; and a female-rotor-side bore 21B that houses the lobe section 13B of the female rotor 11B, and forms female-rotor-side working chambers at grooves of the lobe section 13B. The bores 21A and 21B partially overlap each other, and have a low-pressure-side cusp 22 and a high-pressure-side cusp 23 as boundary lines between their wall surfaces.
The volumes of the male-rotor-side working chambers and the female-rotor-side working chambers change while the male-rotor-side working chambers and the female-rotor-side working chambers move from one side to the other side in the rotor axial direction along with rotation of the male rotor 11A and the female rotor 11B. Thereby, a suction step at which the gas is suctioned from a suction flow path 25 via a suction port 24 (opening), a compression step at which the gas is compressed, and a delivery step at which the compressed gas is delivered to a delivery flow path 27 via an axial delivery port 26 (opening) are performed sequentially. The axial delivery port 26 is a delivery port that is an opening to communicate with the male-rotor-side working chamber and the female-rotor-side working chamber in the rotor axial direction. Male-rotor-side working chambers S1 and S2 and female-rotor-side working chambers V1, V2, and V3 depicted in
Here, an intersection P is defined at which the high-pressure-side cusp 23 intersects a ridge line L of the trailing lobe tip of the female rotor 11B that defines the female-rotor-side working chamber V6 immediately after the start of delivery. As a feature according to the present embodiment, the main casing 18 has: a liquid supply nozzle 28 (specifically, one including a single liquid supply hole) that is arranged on one side (the lower side in
Explaining specifically, there is a high likelihood that the liquid supplied from the liquid supply nozzle 28 moves in the rotation direction of the male rotor 11A for a reason such as adhesion to the male rotor 11A, and is drawn into a portion 30 where the male rotor 11A and the female rotor 11B mesh with each other. On the other hand, there is a low likelihood that the liquid supplied from the liquid supply nozzle 29 is drawn into the portion 30 where the male rotor 11A and the female rotor 11B mesh with each other even if the liquid moves in the rotation direction of the male rotor 11A because it is delivered together with the compressed gas before being drawn into the portion 30 where the male rotor 11A and the female rotor 11B mesh with each other. Then, since the liquid supply amount of the liquid supply nozzle 28 is smaller than the liquid supply amount of the liquid supply nozzle 29, work for stirring the liquid can be reduced. As a result, the energy saving performance can be enhanced. In addition, since the liquid supply amount of the liquid supply nozzle 29 is greater than the liquid supply amount of the liquid supply nozzle 28, an amount of rise in temperature of the liquid can be reduced. As a result, the lifetime of the liquid can be enhanced.
In addition, as a feature according to the present embodiment, the main casing 18 has: a liquid supply nozzle 31 (specifically, one including a single liquid supply hole) that is arranged on one side in the rotor axial direction which is a low-pressure side of the intersection P, and supplies the liquid to the female-rotor-side working chamber; and a liquid supply nozzle 32 (specifically, one including a single liquid supply hole) that is arranged on the other side in the rotor axial direction which is a high-pressure side of the intersection P, and supplies the liquid to the female-rotor-side working chamber. Then, the opening area of the liquid supply nozzle 32 is larger than the opening area of the liquid supply nozzle 31, and additionally, the liquid supply nozzle 32 is arranged closer to the low-pressure side of the working chamber than the liquid supply nozzle 31 is. Thereby, the liquid supply amount of the liquid supply nozzle 32 is made greater than the liquid supply amount of the liquid supply nozzle 31. Accordingly, in the present embodiment, it is possible to suppress a rise in temperature of the liquid while reducing work for stirring the liquid.
Explaining specifically, there is a high likelihood that the liquid supplied from the liquid supply nozzle 31 moves in the rotation direction of the female rotor 11B for a reason such as adhesion to the female rotor 11B, and is drawn into the portion 30 where the male rotor 11A and the female rotor 11B mesh with each other. On the other hand, there is a low likelihood that the liquid supplied from the liquid supply nozzle 32 is drawn into the portion 30 where the male rotor 11A and the female rotor 11B mesh with each other even if the liquid moves in the rotation direction of the female rotor 11B because it is delivered together with the compressed gas before being drawn into the portion 30 where the male rotor 11A and the female rotor 11B mesh with each other. Then, since the liquid supply amount of the liquid supply nozzle 31 is smaller than the liquid supply amount of the liquid supply nozzle 32, work for stirring the liquid can be reduced. As a result, the energy saving performance can be enhanced. In addition, since the liquid supply amount of the liquid supply nozzle 32 is greater than the liquid supply amount of the liquid supply nozzle 31, an amount of rise in temperature of the liquid can be reduced. As a result, the lifetime of the liquid can be enhanced.
A second embodiment of the present invention is explained by using
In the present embodiment, the male-rotor-side working chambers and the female-rotor-side working chambers deliver the compressed gas to the delivery flow path 27 via the axial delivery port 26 and a radial delivery port 33 (opening). The radial delivery port 33 is a delivery port that is an opening to communicate with the male-rotor-side working chambers and the female-rotor-side working chambers in the rotor radial direction.
The liquid supply nozzles 29 and 32 according to the present embodiment are arranged such that their positions in the rotor axial direction overlap the radial delivery port 33. Thereby, as compared to the first embodiment, the liquid supplied from the liquid supply nozzles 29 and 32 can be delivered together with the compressed gas more easily, and there is a still lower likelihood that the liquid is drawn into the portion 30 where the male rotor 11A and the female rotor 11B mesh with each other. Accordingly, work for stirring the liquid can be reduced further.
Note that whereas the opening area of the liquid supply nozzle 29 is larger than the opening area of the liquid supply nozzle 28, and additionally, the liquid supply nozzle 29 is arranged closer to the low-pressure side of the working chamber than the liquid supply nozzle 28 is, and thereby the liquid supply amount of the liquid supply nozzle 29 is made greater than the liquid supply amount of the liquid supply nozzle 28 in example cases explained in the first and second embodiments, these are not the sole examples. For example, the liquid supply amount of the liquid supply nozzle 29 may be made greater than the liquid supply amount of the liquid supply nozzle 28 by making the opening area of the liquid supply nozzle 29 larger than the opening area of the liquid supply nozzle 28. That is, the liquid supply nozzle 29 may be arranged closer to a high-pressure side of the working chamber than the liquid supply nozzle 28 is.
In addition, whereas the opening area of the liquid supply nozzle 32 is larger than the opening area of the liquid supply nozzle 31, and additionally, the liquid supply nozzle 32 is arranged closer to the low-pressure side of the working chamber than the liquid supply nozzle 31 is, and thereby the liquid supply amount of the liquid supply nozzle 32 is made greater than the liquid supply amount of the liquid supply nozzle 31 in example cases explained in the first and second embodiments, these are not the sole examples. For example, the liquid supply amount of the liquid supply nozzle 32 may be made greater than the liquid supply amount of the liquid supply nozzle 31 by making the opening area of the liquid supply nozzle 32 larger than the opening area of the liquid supply nozzle 31. That is, the liquid supply nozzle 32 may be arranged closer to a high-pressure side of the working chamber than the liquid supply nozzle 31 is.
A third embodiment of the present invention is explained by using
In the present embodiment, the main casing 18 has liquid supply nozzles 34A, 34B, and 34C and the liquid supply nozzle 29 that supply the liquid to the male-rotor-side working chambers.
Each of the liquid supply nozzles 34A, 34B, and 34C includes a pair of liquid supply holes that cause jets to the male-rotor-side working chamber to collide with each other. Due to the collision, in the working chamber, of the jets from the pair of liquid supply holes, particles of the liquid are supplied. Thereby, the gas in the working chamber can be cooled efficiently.
The liquid supply nozzles 34A, 34B, and 34C are arrayed in the rotor axial direction (the up-down direction in
The liquid supply nozzle 29 includes a single liquid supply hole, and is arranged on the other side (the upper side in
Explaining specifically, there is a high likelihood that the liquid supplied from the liquid supply nozzle 34A or 34B moves in the rotation direction of the male rotor 11A for a reason such as adhesion to the male rotor 11A, and is drawn into the portion 30 where the male rotor 11A and the female rotor 11B mesh with each other. On the other hand, there is a low likelihood that the liquid supplied from the liquid supply nozzle 29 is drawn into the portion 30 where the male rotor 11A and the female rotor 11B mesh with each other even if the liquid moves in the rotation direction of the male rotor 11A because it is delivered together with the compressed gas before being drawn into the portion 30 where the male rotor 11A and the female rotor 11B mesh with each other. Then, since the liquid supply amount of the liquid supply nozzle 34A or 34B is smaller than the liquid supply amount of the liquid supply nozzle 29, work for stirring the liquid can be reduced. As a result, the energy saving performance can be enhanced. In addition, since the liquid supply amount of the liquid supply nozzle 29 is greater than the liquid supply amount of the liquid supply nozzle 34A or 34B, an amount of rise in temperature of the liquid can be reduced. As a result, the lifetime of the liquid can be enhanced.
In addition, in the present embodiment, the main casing 18 has liquid supply nozzles 35A, 35B, and 35C and the liquid supply nozzle 32 that supply the liquid to the female-rotor-side working chambers.
Each of the liquid supply nozzles 35A, 35B, and 35C includes a pair of liquid supply holes that cause jets to the female-rotor-side working chamber to collide with each other. Due to the collision, in the working chamber, of the jets from the pair of liquid supply holes, particles of the liquid are supplied. Thereby, the gas in the working chambers can be cooled efficiently.
The liquid supply nozzles 35A, 35B, and 35C are arrayed in the rotor axial direction. The liquid supply nozzles 35A and 35B are arranged on one side in the rotor axial direction which is the low-pressure side of the intersection P mentioned above, and the liquid supply nozzle 35C is arranged on the other side in the rotor axial direction which is the high-pressure side of the intersection P. The total opening areas of the pairs of liquid supply holes included in the liquid supply nozzles 35A, 35B, and 35C are mutually the same.
The liquid supply nozzle 32 includes a single liquid supply hole, and is arranged on the other side in the rotor axial direction which is the high-pressure side of the intersection P. The opening area of the single liquid supply hole included in the liquid supply nozzle 32 is larger than the total opening area of the pair of liquid supply holes included in the liquid supply nozzle 35A or 35B. In addition, the liquid supply nozzle 32 is arranged closer to the low-pressure side of the working chamber than the liquid supply nozzle 35A or 35B is. Thereby, the liquid supply amount of the liquid supply nozzle 32 is made greater than the liquid supply amount of the liquid supply nozzle 35A or 35B. Accordingly, in the present embodiment, it is possible to suppress a rise in temperature of the liquid while reducing work for stirring the liquid.
Explaining specifically, there is a high likelihood that the liquid supplied from the liquid supply nozzle 35A or 35B moves in the rotation direction of the female rotor 11B for a reason such as adhesion to the female rotor 11B, and is drawn into the portion 30 where the male rotor 11A and the female rotor 11B mesh with each other. On the other hand, there is a low likelihood that the liquid supplied from the liquid supply nozzle 32 is drawn into the portion 30 where the male rotor 11A and the female rotor 11B mesh with each other even if the liquid moves in the rotation direction of the female rotor 11B because it is delivered together with the compressed gas before being drawn into the portion 30 where the male rotor 11A and the female rotor 11B mesh with each other. Then, since the liquid supply amount of the liquid supply nozzle 35A or 35B is smaller than the liquid supply amount of the liquid supply nozzle 32, work for stirring the liquid can be reduced. As a result, the energy saving performance can be enhanced. In addition, since the liquid supply amount of the liquid supply nozzle 32 is greater than the liquid supply amount of the liquid supply nozzle 35A or 35B, an amount of rise in temperature of the liquid can be reduced. As a result, the lifetime of the liquid can be enhanced.
Note that whereas the opening area of the single liquid supply hole included in the liquid supply nozzle 29 is larger than the total opening area of the pair of liquid supply holes included in the liquid supply nozzle 34A or 34B, and additionally, the liquid supply nozzle 29 is arranged closer to the low-pressure side of the working chamber than the liquid supply nozzle 34A or 34B is, and thereby the liquid supply amount of the liquid supply nozzle 29 is made greater than the liquid supply amount of the liquid supply nozzle 34A or 34B in an example case explained in the third embodiment, this is not the sole example. For example, the liquid supply amount of the liquid supply nozzle 29 may be made greater than the liquid supply amount of the liquid supply nozzle 34A or 34B by making the opening area of the single liquid supply hole included in the liquid supply nozzle 29 larger than the total opening area of the pair of liquid supply holes included in the liquid supply nozzle 34A or 34B. That is, the liquid supply nozzle 29 may be arranged closer to the high-pressure side of the working chamber than the liquid supply nozzle 34A or 34B is.
In addition, whereas the opening area of the single liquid supply hole included in the liquid supply nozzle 32 is larger than the total opening area of the pair of liquid supply holes included in the liquid supply nozzle 35A or 35B, and additionally, the liquid supply nozzle 32 is arranged closer to the low-pressure side of the working chamber than the liquid supply nozzle 35A or 35B is, and thereby the liquid supply amount of the liquid supply nozzle 32 is made greater than the liquid supply amount of the liquid supply nozzle 35A or 35B in an example case explained in the third embodiment, this is not the sole example. For example, the liquid supply amount of the liquid supply nozzle 32 may be made greater than the liquid supply amount of the liquid supply nozzle 35A or 35B by making the opening area of the single liquid supply hole included in the liquid supply nozzle 32 larger than the total opening area of the pair of liquid supply holes included in the liquid supply nozzle 35A or 35B. That is, the liquid supply nozzle 32 may be arranged closer to the high-pressure side of the working chamber than the liquid supply nozzle 35A or 35B is.
In addition, whereas the liquid supply type screw compressor has both the liquid supply nozzle (s) that supplies (supply) the liquid to the male-rotor-side working chamber (s) and the liquid supply nozzle (s) that supplies (supply) the liquid to the female-rotor-side working chamber (s) in example cases explained in the first to third embodiments, these are not the sole examples. The liquid supply type screw compressor may have only the liquid supply nozzle (s) that supplies (supply) the liquid to the male-rotor-side working chamber (s) or alternatively may have only the liquid supply nozzle (s) that supplies (supply) the liquid to the female-rotor-side working chamber (s).
Number | Date | Country | Kind |
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2020-029262 | Feb 2020 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2021/002980 | 1/28/2021 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2021/171889 | 9/2/2021 | WO | A |
Number | Name | Date | Kind |
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20130058822 | Feller et al. | Mar 2013 | A1 |
20190170143 | Chiba | Jun 2019 | A1 |
Number | Date | Country |
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107829932 | Mar 2018 | CN |
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9-303279 | Nov 1997 | JP |
2001-153073 | Jun 2001 | JP |
2018-21494 | Feb 2018 | JP |
WO 2018173362 | Sep 2018 | WO |
WO-2019044390 | Mar 2019 | WO |
WO 2019093109 | May 2019 | WO |
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Number | Date | Country | |
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20230070782 A1 | Mar 2023 | US |