Priority is claimed under 35 U.S.C. §119 to Japanese Application No. 2015-088167 filed on Apr. 23, 2015 which is hereby incorporated by reference in its entirety.
1. Technical Field
The present invention relates to liquid supply units and the like.
2. Related Art
One example of a liquid supply unit is an ink cartridge that is applied to an inkjet recording apparatus. Ink cartridges in which a bag-like pack housed inside a case is provided with a built-in filter capable of filtering ink inside the pack are heretofore known (refer to, for example, JP-A-2014-233947).
The filter desirably catches soft contaminants as well as hard contaminants. There are some soft contaminants that readily change shape such as gel-like contaminants, for example. Such soft contaminants may pass through filter mesh even if the outer shape of the contaminants is larger than the mesh. One reason is that even if contaminants having a larger outer shape than the filter mesh are initially caught in the filter, soft contaminants end up passing through the mesh due to the contaminants gradually changing shape. Thus, with existing liquid supply units, there is a problem in that it is difficult to reduce the outflow of contaminants.
An advantage of some aspects of the invention can be realized as the following modes or application examples.
A liquid supply unit configured to, with respect to a liquid jet apparatus having a liquid inlet configured to introduce a liquid, supply the liquid to the liquid inlet, includes a liquid housing part configured to house a liquid, a liquid outlet configured to draw the liquid from inside the liquid housing part to outside the liquid housing part, and a filter provided upstream of the liquid outlet in a channel of the liquid that is drawn from inside the liquid housing part to outside the liquid housing part via the liquid outlet. The filter includes a first filter and a second filter that are constituted by a plurality of fibers laminated in a flow direction of the liquid. The first filter is provided upstream of the second filter in the channel of the liquid, and the first filter and the second filter differ in coarseness.
With this application example, the first filter and the second filter are each constituted by a plurality of fibers laminated in the flow direction of the liquid, and differ from each other in coarseness. According to this configuration, even if contaminants get into the openings in the first filter, the contaminants are readily prevented from advancing by the plurality of fibers laminated in the flow direction of the liquid. Also, because the second filter is downstream of the first filter, contaminants that get through the first filter are readily caught by the second filter. Therefore, with this liquid supply unit, the outflow of contaminants is readily reduced.
The above liquid supply unit in which it may be preferable that the first filter is coarser than the second filter.
With this application example, the first filter is coarser than the second filter. To put it another way, the second filter is finer than the first filter. Contaminants that get through the first filter are thus readily caught with the second filter.
The above liquid supply unit in which it may be preferable that an average fiber diameter of the plurality of fibers in the first filter differs from an average fiber diameter of the plurality of fibers in the second filter.
With this application example, because the average fiber diameter of the plurality of fibers in the first filter differs from the average fiber diameter of the plurality of fibers in the second filter, the coarseness of the first filter and the coarseness of the second filter can be differentiated from each other.
The above liquid supply unit in which it may be preferable that the first filter and the second filter contact each other.
With this application example, because the first filter and the second filter contact each other, contaminants that appear likely to get through the first filter can be readily prevented from passing through the first filter by the second filter.
The above liquid supply unit in which it may be preferable that the first filter and the second filter are integrally constituted.
With this application example, because the first filter and the second filter are integrally constituted, the opening of a gap between the first filter and the second filter can be suppressed to a minimum. Contaminants are thereby more readily prevented from passing through the first filter by the second filter.
The above liquid supply unit in which it may be preferable that the plurality of fibers in the first filter and the plurality of fibers in the second filter are metal fibers.
With this application example, because the plurality of fibers in the first filter and the plurality of fibers in the second filter are metal fibers, the liquid and the filters do not readily react to each other and undergo chemical change.
The above liquid supply unit in which it may be preferable that the first filter and the second filter are nonwoven fabric.
With this application example, because the first filter and the second filter are nonwoven fabric, even if contaminants get into the openings of the filter, the contaminants are readily prevented from advancing by the plurality of fibers laminated in the flow direction of the liquid. Contaminants are thereby readily caught by the filter.
The above liquid supply unit in which it may be preferable that the liquid supply unit includes a channel member constituting at least a portion of the channel leading from inside the liquid housing part to the liquid outlet, and the filter is provided in the channel member.
With this application example, liquid within the liquid housing part can be filtered with the filter provided in the channel member.
The invention will be described with reference to the accompanying drawings, wherein like numbers reference like elements.
Embodiments will be described with reference to the drawings, taking a liquid jet system as an example. Note that, in the drawings, the scale of constituent elements and members may differ from actual size, in order to show the respective elements at a recognizable size.
A liquid jet system 1 in the present embodiment has, as shown in
The conveyance apparatus 5 intermittently conveys recording media P such as recording paper in the Y-axis direction. The recorder 6 records onto the recording media P that is conveyed by the conveyance apparatus 5 with ink, which is an example of a liquid. The move apparatus 7 moves the recorder 6 back and forth along the X-axis. The ink supply apparatus 4 supplies ink to the recorder 6. The controller 11 controls the drive of each of the above constituent elements.
Here, the direction along the X-axis is not limited to a direction perfectly parallel to the X-axis, and also includes directions that are not parallel due to error, tolerance or the like, excluding directions orthogonal to the X-axis. Also, the direction along the Y-axis is not limited to a direction perfectly parallel to the Y-axis, and also includes directions that are not parallel due to error, tolerance or the like, excluding directions orthogonal to the Y-axis. Similarly the direction along the Z-axis is not limited to a direction perfectly parallel to the Z-axis, and also includes directions that are not parallel due to error, tolerance or the like, excluding directions orthogonal to the Z-axis. In other words, the direction along arbitrary axes and planes is not limited to a direction perfectly parallel to those arbitrary axes and planes, and also includes directions that are not parallel due to error, tolerance or the like, excluding directions orthogonal to those arbitrary axes and planes.
The conveyance apparatus 5 has a drive roller 12A, a driven roller 12B and a conveyance motor 13, as shown in
The recorder 6 is provided with four relay units 15, a carriage 17, and a recording head 19. The relay unit 15 relays ink supplied from the ink supply apparatus 4 to the recording head 19. The recording head 19 is an example of a liquid jet part, and functions to eject ink as ink droplets and record onto the recording media P. The carriage 17 is equipped with the four relay units 15 and the recording head 19. Note that the recording head 19 is connected to the controller 11 via a flexible cable 31. The ejection of ink droplets from the recording head 19 is controlled by the controller 11.
The move apparatus 7 is provided with a timing belt 43, a carriage motor 45 and a guide shaft 47, as shown in
A cartridge 49, which is an example of a liquid supply unit, is detachably mounted in the ink supply apparatus 4, as shown in
An ink supply tube 57 is connected to the pack unit in each cartridge 49. The ink supply tube 57, which is an example of a channel member, is connected from the ink supply apparatus 4 to each relay unit 15. The four relay units 15 are each connected to the pack unit of a different one of the cartridges 49 via the ink supply tube 57. The ink in each cartridge 49 is sent to the relay unit 15 via the ink supply tube 57. The ink inside the cartridges 49 is thus supplied from the ink supply apparatus 4 to the recording head 19 via the relay units 15. The ink supplied to the recording head 19 is ejected as ink droplets from nozzles (not shown) oriented toward the recording media P side. Note that in the above example, the printer 3 and the ink supply apparatus 4 were described as being separate constituent elements, but the ink supply apparatus 4 can also be included in the configuration of the printer 3.
In the liquid jet system 1 having the above configuration, the drive of the conveyance motor 13 is controlled by the controller 11, and the conveyance apparatus 5 intermittently conveys the recording media P in the Y-axis direction so as to oppose the recording head 19. At this point, the controller 11 controls the drive of the carriage motor 45 to move the carriage 17 back and forth along the X-axis, and controls the drive of the recording head 19 to eject ink droplets at predetermined positions. Dots are formed on the recording media P by such operations, and recording based on recording information such as image data is performed on this recording media P.
The cartridge 49 has a case 71 and a substrate 75, as shown in
Here, the X-axis, the Y-axis and the Z-axis in
When mounting the cartridge 49 in the holder 53 (
The case 71 has a first case 71A, a second case 71B and a third case 71C, as shown in
The pack unit 81 has an ink pack 82, which is an example of an ink housing part, a channel unit 83 and a filter unit 84, as shown in
Hereinafter, in the case of identifying the end portion of the peripheral area 85 in the Y-axis direction of the ink pack 82 from other regions of the peripheral area 85, the end portion in the Y-axis direction of the ink pack 82 will be denoted as an end portion 85A. Also, in the case of identifying the upper end portion of the peripheral area 85 in the Z-axis direction from other regions of the peripheral area 85, the upper end portion in the Z-axis direction will be denoted as an end portion 85B. Similarly, in the case of identifying the lower end portion of the peripheral area 85 in the Z-axis direction from other regions of the peripheral area 85, the lower end portion in the Z-axis direction will be denoted as an end portion 85C. In this case, the end portion 85A is located in the Y direction, which is the direction intersecting the direction connecting the end portion 85B and the end portion 85C in the Z-axis direction. Also, the end portion on the opposite side to the end portion 85A in the Y-axis direction will be denoted as an end portion 85D.
Materials such as polyethylene terephthalate (PET), nylon and polyethylene, for example, can be employed for the sheet 82A and the sheet 82B. Also, a laminated structure obtained by laminating films constituted by these materials may also be employed. With such a laminated structure, PET or nylon which have excellent shock resistance can be used for the outer layer, and polyethylene which has excellent ink resistance can be used for the inner layer, for example. Furthermore, a film or the like having a layer obtained by vapor-depositing aluminum or the like may be employed. Gas barrier properties can thereby be enhanced.
The channel unit 83 is sandwiched by the sheet 82A and the sheet 82B, at the end portion 85D of the peripheral area 85. The channel unit 83 and the sheet 82A are welded together at the end portion 85D of the peripheral area 85. Similarly, the channel unit 83 and the sheet 82B are welded together at the end portion 85D of the peripheral area 85. The end portion 85D of the peripheral area 85 is thus a junction with the channel unit 83. The channel unit 83 is provided with a welding part 86. The sheet 82A and the sheet 82B are each welded to the welding part 86 in a state where the welding part 86 is sandwiched by the sheet 82A and the sheet 82B. The ink pack 82 functions as a bag that houses ink as a result of the sheet 82A, the sheet 82B and the channel unit 83 being joined together.
The filter unit 84 is housed inside the ink pack 82. The filter unit 84 passes ink that is inside the ink pack 82 through a filter which will be discussed later, and supplied the filtered ink to the channel unit 83. The filter unit 84 is housed inside the ink pack 82 in a state of being joined to the channel unit 83, as shown in
The filter unit 84 is sandwiched by the sheet 82A and the sheet 82B at the end portion 85D of the peripheral area 85. The filter unit 84 and the sheet 82A are welded together at the end portion 85D of the peripheral area 85. Similarly, the filter unit 84 and the sheet 82B are welded together at the end portion 85D of the peripheral area 85. The end portion 85D of the peripheral area 85 is thus a junction with the filter unit 84.
In the present embodiment, the welding part 86 and the welding part 87 are sandwiched by the sheet 82A and the sheet 82B, in a state where the channel unit 83 and the filter unit 84 are joined together, as shown in
A supply pipe 88, which is an example of a liquid outlet, is provided in the channel unit 83. The inside and outside of the ink pack 82 communicate via the supply pipe 88. The supply pipe 88 is closed by a film 119, in a state before the cartridge 49 is mounted in the holder 53. The sealed state is thereby preserved inside the ink pack 82. The supply pipe 88 is exposed via an opening 91 provided in the third case 71C shown in
The cartridge 49 having the above configuration is inserted into the holder 53 in the −Y-axis direction, as shown in
The channel unit 83 will now be described in detail. The channel unit 83 has a first channel member 99, a spring 103, a check valve 105, a pressure-receiving member 107, a film 109 and a lever 111, as shown in
The spring 103, the check valve 105 and the pressure-receiving member 107 are housed inside the cavity 123. Also, the cavity 123 is closed by the film 109 in a state where the spring 103, check valve 105 and the pressure-receiving member 107 are housed therein. The lever 111 overlaps the cavity 123 with the film 109 therebetween. The spring 113, the plug 115 and the packing 117 are housed within the supply pipe 88. The supply pipe 88 is closed by the film 119 in a state where the spring 113, the plug 115 and the packing 117 are housed therein. Note that in the present embodiment, a compression coil spring is respectively employed as the spring 103 and the spring 113.
The cavity 123 and the supply pipe 88 communicate with each other via a channel 131 provided on the ink pack 82 side of the surface 121A, as shown in
The ink inside the ink pack 82 flows from the channel 133 to the supply pipe 88 via the cavity 123 and the channel 131. In other words, the path from the channel 133 to the supply pipe 88 via the cavity 123 and the channel 131 constitutes the path of ink that is drawn from inside the ink pack 82 to outside the ink pack 82 via the supply pipe 88.
The cavity 123 is surrounded by a side wall 135 that projects from the surface 121A in the opposite direction to the channel 131 side (ink pack 82 side), as shown in
A raised part 141 that is raised from the surface 121A in the opposite direction to the base 121 side is provided on the bottom of the cavity 123, as shown in
The check valve 105 is provided on the cavity 123 side of the inflow port 137. The check valve 105 suppresses the flow of ink back into the inflow port 137 from inside the cavity 123. The pressure-receiving member 107 is provided further on the cavity 123 side (downstream side of the ink flow) than the check valve 105. The pressure-receiving member 107 has a supported part 107A and a spring bearing 107B, as shown in
In the present embodiment, the supported part 107A of the pressure-receiving member 107 is supported by the side wall 135, as shown in
The spring bearing 107B extends to a central portion of the cavity 123 as a result of the arm part 107C. The spring bearing 107B thereby faces the raised part 141. The spring 103 is sandwiched by the bottom of the cavity 123 and the spring bearing 107B. The spring bearing 107B is thereby biased in the opposite direction to the base 121 side by the spring 103.
An opening 143 of the cavity 123 is sealed by the film 109. The inside and outside of the cavity 123 are thereby separated by the film 109. The film 109 is joined to the side wall 135. The opening 143 of the cavity 123 is thereby sealed with the film 109. Note that, in the present embodiment, the film 109 is welded to the side wall 135. In the state where the opening 143 of the cavity 123 is sealed with the film 109, biasing of the pressure-receiving member 107 by the spring 103 is also exerted on the film 109. In other words, the film 109 is biased in the opposite direction to the base 121 side by the spring 103 via the pressure-receiving member 107.
The lever 111 has a base 151, two shaft bearings 153 and two hooks 155, as shown in
The two hooks 155 are provided at the other end of the base 151 in the Z-axis direction. The two hooks 155 are arranged side by side along the X-axis with a gap therebetween. Hereinafter, in the case of identifying the two hooks 155 from each other, the two hooks 155 will be respectively denoted as a hook 155A and a hook 155B. The hook 155A and the shaft bearing 153A are aligned along the Z-axis. Also, the hook 155B and the shaft bearing 153B are aligned along the Z-axis. The end portions of the two hooks 155 on the opposite side to the base 151 side are each bent in an L shape (hook shape) in the opposite direction to the shaft bearing 153 side. Shaft bearing holes 161 that pass through the shaft bearings 153 in the X-axis direction are respectively provided in end portions of the two shaft bearings 153 on the opposite side to the base 151 side. Also, a protrusion 163 that is raised from the first surface 151A in the opposite direction to the base 151 side is provided on the first surface 151A of the base 151. The protrusion 163 is located between the shaft bearings 153 and the hooks 155 in the Z-axis direction.
The stopper 125 has a support part 165 and two shafts 167, as shown in
Two shafts 169 are provided on the outer side of the side wall 135 constituting the cavity 123. The two shafts 169 project in opposite directions to each other with the cavity 123 sandwiched therebetween along the X-axis. The two shafts 169 are each provided in a state of being suspended above the surface 121A. In other words, a gap is provided between the two shafts 169 and surface 121A.
In the channel unit 83, the lever 111 is attached to the first channel member 99, as shown in
The protrusion 163 of the lever 111 faces the spring bearing 107B of the pressure-receiving member 107 across the film 109, in a state where the lever 111 is attached to the first channel member 99. As aforementioned, the film 109 is biased in the opposite direction to the base 121 side by the spring 103 via the pressure-receiving member 107. The lever 111 is thus biased, via the protrusion 163, in a direction that opens the angle between the first surface 151A and the surface 121A, that is, in a direction in which the lever 111 moves away from the base 121.
The supply pipe 88 has a side wall 183 that surrounds a supply port 181, which is the end of the channel 131, as shown in
The packing 117 is constituted by an elastic body such as rubber or an elastomer, for example. The packing 117 is press-fitted into the supply pipe 88. An opening 187 is provided in the packing 117. The plug 115 is biased toward the packing 117 side, in a state of overlapping the opening 187 of the packing 117. The opening 187 of the packing 117 is thus closed by the plug 115. A gap is maintained between the plug 115 and the supply pipe 88. Also, a gap is maintained also between the spring 113 and the supply pipe 88. The plug 115 and the spring 113 can thus be respectively displaced in the Y-axis direction within the supply pipe 88.
A hollow needle 199, which is an example of a liquid inlet, is inserted into the opening 187 of the packing 117 when mounting the cartridge 49 in the holder 53 (
With the channel unit 83 having the above configuration, the lever 111 is displaced within a turnable range according to the amount of ink inside the cavity 123. In the present embodiment, the residual amount of the ink inside the cartridge 49 is detected, based on the displacement of the lever 111. In the present embodiment, the residual amount of the ink inside the cartridge 49 is detected by detecting the displacement of the lever 111 with an optical sensor 211, as shown in
The detection rod 213 abuts against the second surface 151B of the lever 111, as shown in
When ink is suctioned from the supply pipe 88, the amount of ink inside the cavity 123 decreases. Here, in the present embodiment, the cross-sectional area of the channel 131 is larger than the cross-sectional area of the inflow port 137. The resistance of the ink flowing through the inflow port 137 of the channel 133 is thus stronger than resistance of the ink flowing through the channel 131. When ink is suctioned from the supply pipe 88, the pressure within the cavity 123 decreases (hereinafter, decompressed state).
At this point, the spring 103 is compressed toward the surface 121A side from the film 109 side by the pressure within the cavity 123 in the decompressed state and the biasing force from the detection rod 213, as shown in
Because ink is supplied in the cavity 123 over time as long as ink remains in the ink pack 82, the pressure within the cavity 123 is restored. In other words, the bend in the film 109 is restored when a predetermined time elapses after the ink is suctioned from the supply pipe 88. The lever 111 is thereby displaced in a direction that opens the angle between the first surface 151A and the surface 121A, that is, in the direction in which the lever 111 moves away from the base 121, as shown in
On the other hand, in the case where there is not a sufficient amount of ink remaining in the ink pack 82 to restore the pressure within the cavity 123, the pressure within the cavity 123 is not restored even when the predetermined time has elapsed. The detection rod 213 is thus not detected again by the optical sensor 211, even when the predetermined time has elapsed after the detection rod 213 moves outside the detection range of the optical sensor 211. This enables the fact that there is no ink remaining in the ink pack 82 to be detected. As described above, the residual amount 82 of the ink inside the cartridge 49, that is, whether there is ink remaining inside the ink pack, is detected based on displacement of the lever 111.
The filter unit 84 has a second channel member 221 and a filter 223, as shown in
The base 225 has a surface 225A that is oriented toward the channel unit 83 (
The first region 227 and the second region 229 are housed inside the ink pack 82, as shown in
The first region 227 has a surface 231 that faces the sheet 82A in a state where the first region 227 is housed inside the ink pack 82, as shown in
In the first region 227, a recessed part 235 is provided in the surface 231, as is shown in
The plurality of raised parts 239 each project from the surface 231 in the X-axis direction, which is the opposite direction to the surface 233 side, that is, toward the sheet 82A (
The bank part 237 is provided along the border of the recessed part 235, as shown in
The raised part 239, among the plurality of raised parts 239, that is adjacent to the raised part 239F in the −Z-axis direction is also denoted as a raised part 239G. The raised part 239G is located at the end of the first region 227 on the opposite side to the second region 229 side, and at the end of the first region 227 on the opposite side to the base 225 side. In other words, the raised part 239G is located in the corner of the first region 227 on the opposite side to the second region 229 side and on the opposite side to the base 225 side. The raised part 239G extends along the Y-axis.
Three raised parts 239 are arranged side by side along the Y-axis between the raised part 239G and the base 225 in the Y-axis direction. The three raised parts 239 that are located between the raised part 239G and the base 225 are respectively denoted as a raised part 239H, a raised part 239I, and a raised part 239J. The raised part 239H, the raised part 239I and the raised part 239J are arranged side by side in this order toward the base 225 side from the raised part 239G side. An opening 245 that passes through the first region 227 in the X-axis direction is provided between the raised part 239G and the raised part 239H. The opening 245 passes through the first region 227 between the surface 231 and the surface 233.
Also, an opening 247 that passes through the first region 227 in the X-axis direction is provided between the raised part 239J and the base 225. Furthermore, an opening 249 that passes through the first region 227 in the X-axis direction is provided further on the second region 229 side than the raised part 239A within the area of the first region 227. The opening 247 and the opening 249 each pass between the surface 231 and the surface 233 of the first region 227.
Here, the raised part 239G also extends to the surface 233, as shown in
As shown in
A plurality of ribs 253 are provided inside the recessed part 235, as shown in
A projection 261 is provided on the base 225, as shown in
Also, a communication path 265 is provided on the first region 227 side of the base 225. The communication path 265 passes through the base 225 along the Y-axis, and leads into the recessed part 235. The communication path 265 passes through from the surface 225A of the base 225 to a region 241E of the border of the recessed part 235 that is adjacent to the base 225 in the Y-axis direction, as shown in
The filter 223 faces the surface 231 of the first region 227, as shown in
The filter 223 has a size that covers the recessed part 235. Furthermore, the filter 223 has a size that covers the bank part 237 and the recessed part 235. The filter 223 is joined to the bank part 237 around the entire perimeter of the bank part 237, in a state where the filter 223 covers the bank part 237 and the recessed part 235. In the present embodiment, the filter 223 is welded to the bank part 237. Note that the plurality of raised parts 239 project further in the X-axis direction than the filter 223, in a state where the filter 223 is joined to the bank part 237.
The channel unit 83 and the filter unit 84 having the above configuration are assembled together, as shown in
In the present embodiment, the projection 261 of the second channel member 221 fits onto the injection port 127 of the first channel member 99, and the communication path 265 is connected to the channel 133 of the first channel member 99. The ink pack 82 is welded to the welding part 86 and the welding part 87, in a state where the channel unit 83 and the filter unit 84 are assembled together in this way. In other words, the join (butt part) of the first channel member 99 and the second channel member 221 is sandwiched (covered) by the ink pack 82. The first channel member 99 is exposed on the outer side of the ink pack 82. On the other hand, the second channel member 221 is housed inside the ink pack 82.
Note that a channel member 268 is constituted by combining the first channel member 99 and the second channel member 221. The channel member 268 is provided to penetrate the ink pack 82 and span between the outside of the ink pack 82 and the inside of the ink pack 82. The ink pack 82 and the channel member 268 thus intersect each other. Also, the ink pack 82 and the channel member 268 are joined in the region where the ink pack 82 and the channel member 268 intersect.
In the channel member 268, the welding part 86 and the welding part 87 each extend around the perimeter of the channel member 268. In other words, in the channel member 268, the welding part 86 and the welding part 87 are sandwiched by the ink pack 82. As aforementioned, the first region 227 and the second region 229 are accommodated within the area that overlaps the base 225 in front view. To put it another way, when the area of the second channel member 221 that is surrounded by the ink pack 82 is seen in plan view, the first region 227 and the second region 229 can also be regarded as being accommodated in that area.
Note that the channel member 268 is not limited to being constituted by two members consisting of the first channel member 99 and the second channel member 221. For example, the channel member 268 can also constituted by one member. Also, the channel member 268 can be constituted by three members or by more than three members. In this case, various configurations can be employed, such as a configuration in which other components are interposed between the first channel member 99 and the second channel member 221, or a configuration in which other components are provided further on the opposite side to the first channel member 99 than the second channel member 221.
According to the above configuration, the inside of the ink pack 82 extends from the filter 223 to the inside of the recessed part 235, and communicates with the inside of the cavity 123 via the communication path 265 and the channel 133. Also, the inside of the cavity 123 communicates with the inside of the supply pipe 88 via the channel 131. In other words, the inside of the ink pack 82 communicates with the outside of the ink pack 82 via the inside of the recessed part 235, the communication path 265, the channel 133, and inside of the cavity 123, the channel 131 and the inside of the supply pipe 88 in this order. The channel from inside the recessed part 235 to within the supply pipe 88 thus constitutes the channel of ink from the inside of the ink pack 82 to the outside of the ink pack 82.
The channel from inside the recessed part 235 to within the supply pipe 88 extends further inside the ink pack 82 than the welding part 87. Also, the filter 223 is provided in a region, of the channel that extend from inside the recessed part 235 to within the supply pipe 88, that is further inside the ink pack 82 than the welding part 87. In other words, the filter 223 is provided upstream of the supply pipe 88 in the channel that extends from inside the ink pack 82 to within the supply pipe 88. Furthermore, the filter 223 is provided upstream of the channel that extends from inside the recessed part 235 to the supply pipe 88.
Also, the inside of the ink pack 82 communicates with the outside of the ink pack 82 via the injection port 263 and the injection port 127. The injection port 127 and the injection port 263 serve as injection paths when injecting ink into the ink pack 82. Note that after ink has been injected into the ink pack 82, the injection port 127 is closed by heat crimping or the like.
In the present embodiment, the filter 223 has a layered configuration that includes a first filter 271 and a second filter 272, as shown in
Note that the layered configuration of the filter 223 is not limited to the example shown in
In the present embodiment, the second filter 272 is provided on the second channel member 221 side. In other words, the second filter 272 is interposed between the first filter 271 and the second channel member 221. The second filter 272 is closer to the recessed part 235 than is the first filter 271. In the channel of ink that is drawn from the inside of the ink pack 82 (
Also, in the present embodiment, the first filter 271 and second filter 272 are each constituted by a plurality of fibers laminated in the flow direction of the ink. In the present embodiment, the first filter 271 and second filter 272 thereby each have the shape of nonwoven fabric. Note that, in the present embodiment, metal fibers are employed as the plurality of fibers in both the first filter 271 and the second filter 272.
The plurality of fibers are laminated in the flow direction of the ink, that is, in the direction in which ink passes through the filter 223. The flow direction of the ink is thus a direction that intersects the largest surface 223A of the filter 223 (
Here, directions that intersect the largest surface 223A include a direction that is orthogonal to the largest surface 223A and directions that intersects the largest surface 223A but are not orthogonal thereto, excluding the direction along the largest surface 223A. Thus, the flow direction of the ink includes a direction along the X-axis that is orthogonal to the YZ plane and a direction that intersects both the YZ plane and the X-axis.
In the present embodiment, the first filter 271 and the second filter 272 differ in coarseness. In the present embodiment, the average fiber diameter of the plurality of fibers constituting the first filter 271 differs from the average fiber diameter of the plurality of fibers constituting the second filter 272. The coarseness of the first filter 271 can thereby be differentiated from the coarseness of the second filter 272. Note that the average fiber diameter is the average value of the outer diameters of the plurality of fibers constituting the first filter 271 and the second filter 272.
Note that, in the present embodiment, the first filter 271 is coarser than the second filter 272. In the present embodiment, the average fiber diameter of the plurality of fibers constituting the first filter 271 is greater than the average fiber diameter of the plurality of fibers constituting the second filter 272. The first filter 271 is thereby formed to be coarser than the second filter 272.
As mentioned above, the first filter 271 and second filter 272 each have the shape of nonwoven fabric. Nonwoven fabric is constituted by a plurality of fibers laminated in the thickness direction. Nonwoven fabric thus intricately incorporates gaps through which liquid passes. Therefore, with nonwoven fabric, the channels formed by the gaps through which liquid passes are intricate and long, compared with an existing mesh filter. With nonwoven fabric, the volume of the area capable of catching contaminants (also referred to as the effective filtration volume) is thus large compared with a mesh filter. With a mesh filter, even when contaminants 274 that readily change shape such as gel-like contaminants 274 are caught, the contaminants 274 may end up passing through the mesh filter 275 when the shape of the contaminants 274 changes, as shown in
In contrast, in the present embodiment, the first filter 271 and second filter 272 are each constituted by a plurality of fibers laminated in the thickness direction. Even when contaminants caught by the first filter 271 and second filter 272 change shape, the contaminants are thus readily prevented from advancing by the plurality of fibers. In other words, even when the contaminants change shape, contaminants that have entered the long and intricately incorporated gaps within the nonwoven fabric are readily caught in the channels formed by the gaps. Therefore, with the pack unit 81 of the present embodiment, the outflow of contaminants can be reduced by the filter 223.
Also, the gap ratio of nonwoven fabric is large compared with a mesh filter. Thus, pressure loss due to the filter 223 can be suppressed to a greater extent than with a mesh filter. As a result, a drop in pressure within the ink pack 82 of the pack unit 81 can be readily mitigated, facilitating the supply of ink from the pack unit 81 to the recording head 19.
Also, in the present embodiment, the filter 223 has a first filter 271 and a second filter 272 provided downstream of the first filter 271. Thus, even when contaminants get through the first filter 271, these contaminants can be caught with the second filter 272. Therefore, with the pack unit 81 of the present embodiment, the outflow of contaminants can be further reduced by the filter 223.
Also, in the present embodiment, the second filter 272 is finer than the first filter 271. Even when contaminants pass through the first filter 271, these contaminants are thus readily caught with the second filter 272. Therefore, with the pack unit 81 of the present embodiment, the outflow of contaminants can be further reduced by the filter 223.
Also, in the present embodiment, the first filter 271 and second filter 272 lay one on top of the other in the filter 223. In other words, in the filter 223, the first filter 271 and second filter 272 contact each other. Thus, even when contaminants appear likely to get through the first filter 271, the contaminants are readily prevented from passing through the first filter 271 by the second filter 272.
Also, in the present embodiment, the surfaces of the first filter 271 and second filter 272 that lay one on top of the other in the filter 223 are joined to each other. The first filter 271 and second filter 272 are thereby integrally constituted, enabling the opening up of gaps between the first filter 271 and the second filter 272 to be suppressed to a low level. Thereby, even when contaminants appear likely to get through the first filter 271, the contaminants are more readily prevented from passing through the first filter 271 by the second filter 272.
Also, in the present embodiment, metal fibers are employed as the plurality of fibers in each of the first filter 271 and the second filter 272. The ink and the filter 223 thus do not readily react to each other and undergo chemical change. Because the ink resistance of the filter 223 is thereby readily enhanced, the reliability of the cartridge 49 is readily enhanced, and therefore the reliability of the liquid jet system 1 is readily enhanced.
Also, in the present embodiment, the filter 223 is provided in the second channel member 221 (
Also, in the present embodiment, a plurality of raised parts 239 are provided on the second channel member 221 (
The filter unit 84 of the present embodiment is effective for ink that is applied to the printer 3 that is able to print on fabric products such as shirts, for example. With such printing performed on fabric products, there are methods that involve applying ink to the fabric with the printer 3 and drawing a pattern, and then fixing the pattern to the fabric by heating the fabric. Some inks that are applied to such printing on fabric products contain resin additives. With such inks, gel-like contaminants may be produced by the resin material clumping together. Therefore, the filter unit 84 can be effectively applied to such inks.
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20160311228 A1 | Oct 2016 | US |