This application is a U.S. National Phase Application under 35 U.S.C. § 371 of International Application No. PCT/JP2016/084212, filed on Nov. 18, 2016, which claims the benefit of priority to JP Application No. 2015-256026, filed on Dec. 28, 2015, the entireties of which are incorporated herein by reference.
The present invention relates to a technology for a liquid supply unit.
There is known an ink cartridge that can be mounted onto a holder in a printer (for example, Patent Literature 1).
[Patent Literature 1] JP 2013-248779 A
[Patent Literature 2] JP 2013-141808 A
[Patent Literature 3] JP 2003-63038 A
[Patent Literature 4] JP 2003-145798 A
[Patent Literature 5] JP 2013-146995 A
A conventional ink cartridge includes an ink supply port that can supply ink to a printer, and a lever that is provided on a side surface of the ink cartridge and that can engage with a concave portion of a holder.
With regard to this conventional ink cartridge, there have been demands to increase the reliability of mounting the ink cartridge onto the printer. Such a demand is not limited to an ink cartridge that can be mounted onto a printer and also applies to a liquid supply unit for other types of liquid ejection apparatus. Existing technology is also required to be smaller, achieve lower cost, use less resources, be easier to manufacture, and be easier to use.
The present invention has been made in order to at least partly solve the above-described problems and may be implemented as the following aspects or application examples.
(1) According to one aspect of the present invention, there is provided a liquid supply unit that can be mounted onto a liquid ejection apparatus including an apparatus-side terminal, a liquid introducing portion that protrudes outward from a mounting wall portion of the liquid ejection apparatus, and a guide member that protrudes outward from the mounting wall portion on the same side as a protruding direction of the liquid introducing portion. This liquid supply unit includes an outer shell; a contact portion that is disposed in the outer shell and can electronically connect to the apparatus-side terminal by making contact with the apparatus-side terminal; a liquid supply port that is disposed on the outer shell and used for inserting the liquid introducing portion; and a receiving portion that extends in a direction in which the guide member protrudes outward in a mounting state in which the liquid supply unit is mounted onto the liquid ejection apparatus, and that can receive the guide member, in which at least a part of the receiving portion is located between the liquid supply port and the contact portion in a predetermined direction orthogonal to a direction in which the receiving portion extends.
According to this aspect, because the liquid ejection apparatus includes the receiving portion that can receive the guide member between the liquid supply port and the contact portion, the liquid supply unit can easily be moved to the mounting position on the liquid ejection apparatus. In addition, because the receiving portion is located between the liquid supply port and the contact portion in a predetermined direction, the liquid supply port can easily be moved toward the liquid introducing portion and the contact portion can easily be moved toward the apparatus-side terminal. In this way, according to this aspect, the liquid supply unit can be mounted more reliably.
(2) In the above-described aspect, the receiving portion may include a unit-side restriction portion that engages with the guide member, to thereby restrict movement of the liquid supply unit toward a direction opposite to a mounting direction of mounting the liquid supply unit onto the liquid ejection apparatus.
According to this aspect, in the mounting state of the liquid supply unit, the liquid supply unit can be restricted from moving in a direction (demounting direction) opposite to the mounting direction. With this configuration, the possibility of the liquid supply unit coming away from the liquid ejection apparatus in the mounting state of the liquid supply unit can be reduced. In addition, in the predetermined direction, the liquid supply unit can be restricted from moving in the demounting direction at a position between the liquid supply port and the contact portion, and hence the possibility of the liquid supply port coming away from the liquid introducing portion and the possibility of the contact portion separating from the apparatus-side terminal can be reduced.
(3) In the above-described aspect, the liquid supply unit may further include an arrangement wall portion that is disposed in the outer shell and in which the contact portion is disposed, in which the liquid ejection apparatus may include a plurality of the apparatus-side terminals; the plurality of apparatus-side terminals may be configured to make contact with the corresponding contact portions while pushing the corresponding contact portions; the liquid supply unit may include a plurality of the contact portions; a first contact portion among the plurality of the contact portions may be arranged on the first wall surface of the arrangement wall portion; and a second contact portion among the plurality of the contact portions may be arranged on a second wall surface on a side opposite to the first wall surface.
According to this aspect, in the arrangement wall portion, the first contact portion and the second contact portion are arranged by being distributed between the first wall surface and the second wall surface, which are opposing surfaces. Therefore, compared to a configuration in which the first contact portion and the second contact portion are disposed on the same surface, the arrangement wall portion can be prevented from increasing in size. In addition, because the arrangement wall portion is pushed from either side by the plurality of apparatus-side terminals in the mounting state, the possibility of the arrangement wall portion becoming displaced can be reduced.
(4) In the above-described aspect, the liquid supply unit may further include a storage device disposed on the arrangement wall portion, in which the first wall surface may form a front surface of the arrangement wall portion that makes contact with the outside; the second wall surface may form a rear surface of the arrangement wall portion that makes contact with space inside the outer shell; and the second contact portion may be used to supply power to the storage device.
According to this aspect, the second contact portion used to supply power faces the space inside the outer shell. With this configuration, short-circuiting in a circuit provided with the second contact portion resulting from a liquid or impurities such as dust adhering thereto can be reduced.
(5) In the above-described aspect, the liquid supply unit may further include a biasing member that generates a force for moving the outer shell in a direction opposite to a mounting direction of mounting the liquid supply unit onto the liquid ejection apparatus in the mounting state.
According to this aspect, the force generated by the biasing member can be used to easily demount the liquid supply unit from the liquid ejection apparatus.
(6) In the above-described aspect, the liquid supply unit may further include a valve mechanism that is disposed inside the liquid supply port and used for opening/closing an internal flow path formed inside the liquid supply port, the valve mechanism including a valve seat formed with a valve hole; a valve element for opening/closing the valve hole; and the biasing member for biasing the valve element toward the valve seat.
According to this aspect, the biasing member in the valve mechanism can be made to have a function of generating a force for moving the outer shell in the demounting direction.
(7) In the above-described aspect, a length of the receiving portion may be at least half of a total length of the liquid supply unit in the mounting direction of mounting the liquid supply unit onto the liquid ejection apparatus.
According to this aspect, the liquid supply unit can be guided by the guide member in a period that is at least half the length of a period from the start to the end of the mounting operation of mounting the liquid supply unit onto the liquid ejection apparatus at the start of inserting the guide member into the receiving portion.
(8) In the above-described aspect, the outer shell may include a first wall portion on which the liquid supply port is disposed; a second wall portion that opposes the first wall portion; a third wall portion that intersects with the first wall portion and the second wall portion; and a fourth wall portion that intersects with the first wall portion and the second wall portion and opposes the third wall portion and the predetermined direction.
According to this aspect, the liquid supply unit including the first to fourth wall portions can be provided.
(9) In the above-described aspect, the receiving portion may form a through hole that extends from the first wall portion across to the second wall portion.
According to this aspect, because the receiving portion penetrates the outer shell from the first wall portion across to the second wall portion, the liquid supply unit can be even more easily moved to the mounting position on the liquid ejection apparatus.
For example, in one aspect of the present invention, the present invention may also be implemented as an apparatus including one or more of a plurality of elements such as the outer shell, the contact portion, the liquid supply unit and the receiving portion. In other words, this apparatus may or may not include the outer shell. In addition, this apparatus may or may not include the contact portion. In addition, this apparatus may or may not include the liquid supply port. Further, this apparatus may or may not include the receiving portion. These various aspects can solve at least one of a variety of problems such as making the apparatus smaller, reducing cost, saving resources, simplifying manufacturing and improving ease of use. The technical features of each of the aspects of the liquid supply unit described above may be partially or entirely applied to this apparatus.
The present invention can be implemented in the form of various aspects other than the liquid supply unit and may be implemented as a method of manufacturing a liquid supply unit, a liquid ejection system including a liquid supply unit and a liquid ejection apparatus, or the like.
The cartridge 20 stores ink therein. The ink stored in the cartridge 20 is supplied to the head unit 52 by flowing through a liquid injecting portion provided in the holder unit 61 to be described later. In this embodiment, a plurality of the cartridges 20 is removably mounted onto the holder unit 61 of the printer 50. In this embodiment, a total of six different types of cartridges 20 that each correspond to six different colors (black, yellow, magenta, light magenta, cyan and light cyan) are mounted onto the holder unit 61. The number of cartridges 20 to be mounted onto the holder unit 61 is not limited to six.
The printer 50 distributes the ink to the head unit 52 via the liquid introducing portion to be described later by in-taking the ink stored in the cartridge 20 mounted onto the holder unit 61. The head unit 52 has a discharge mechanism such as a piezoelectric element to discharge (supply) the ink to a printing medium P such as paper or a label. With this configuration, data such as characters, shapes and images are printed onto the printing medium P.
A control unit 510 provided in the printer 50 controls each unit of the printer 50. The carriage unit 60 in the printer 50 is configured to move the head unit 52 relative to the printing medium P. The control unit 510 and the carriage unit 60 are electronically connected to one another via a flexible cable 517. The discharge mechanism of the head unit 52 performs a discharge operation on the basis of a control signal transmitted from the control unit 510.
In this embodiment, the carriage unit 60 includes the holder unit 61 in addition to the head unit 52. In this way, the type of printer 50, in which the cartridge 20 is mounted onto the holder unit 61 on the carriage unit 60 that moves the head unit 52, is a type that is also referred to as an “on-carriage printer”. In other embodiments, the printer 50 may include a stationary holder unit 61 at a place different to the carriage unit 60 and supply the ink from the cartridge 20 mounted onto the holder unit 61 to the head unit 52 via a tube. This type of printer is also referred to as an “off-carriage printer.”
The printer 50 further includes a main scanning feed mechanism and a sub-scanning feed mechanism that move the carriage unit 60 and the printing medium P relative to each other to print on the printing medium P. The main scanning feed mechanism of the printer 50 includes a carriage motor 522, a drive belt 524 and a transfer rod 529. The transfer rod 529 has a thin rod-shaped external shape and is arranged parallel to a main scanning direction. The transfer rod 529 moveably supports the carriage unit 60 along the main scanning direction. Energy of the carriage motor 522 is transmitted to the carriage unit 60 via the drive belt 524, to thereby move the carriage unit 60 supported by the transfer rod 529 back and forth in the main scanning direction. The sub-scanning feed mechanism of the printer 50 includes a transfer motor 532 and a platen 534. Energy of the transfer motor 532 is transmitted to the platen 534, to thereby transfer the printing medium P in a sub-scanning direction orthogonal to the main scanning direction.
In this embodiment, in a usage state (also referred to as “usage orientation”) of the liquid ejection system 10, an axis along the sub-scanning direction (front-back direction) in which the printing medium P is transferred is an X-axis, an axis along the main scanning direction (left-right direction) in which the carriage unit 60 is moved back and forth is a Y-axis, and an axis along a gravity direction (up-down direction) is a Z-axis. The usage state of the liquid ejection system 10 is a state in which the liquid ejection system 10 is installed on a horizontal plane. In this embodiment, the horizontal plane is a plane (XY-plane) parallel to both the X-axis and the Y-axis.
In this embodiment, the sub-scanning direction (front direction) is a negative X-axis direction, a direction opposite to that direction (back direction) is a positive X-axis direction, a direction (up direction) down to up in the gravity direction is a positive Z-axis direction, and a direction opposite to that direction (down direction) is a negative Z-axis direction. In this embodiment, a direction from the right-side surface to the left-side surface of the liquid ejection system 10 is a positive Y-axis direction (left direction), and a direction opposite to that direction is a negative Y-axis direction (right direction). In this embodiment, the arrangement direction of the plurality of cartridges 20 mounted onto the holder unit 61 is a direction (left-right direction, also simply referred to as “Y-axis direction”) along the Y-axis. The direction (front-back direction) along the X-axis is also referred to as “X-axis direction,” and a direction (up-down direction) along the Z-axis is also referred to as “Z-axis direction.”
The apparatus front wall portion 62 forms a bottom wall of the holder unit 61. The apparatus front wall portion 62 is located on a mounting direction side.
The four wall portions 64, 65, 66 and 67 extend from a peripheral edge position of the apparatus front wall portion 62 in the positive Z-axis direction (demounting direction). The five wall portions 62, 64, 65, 66 and 67 form a concave portion. This concave portion forms a cartridge storage chamber 69 (also referred to as “cartridge mounting portion 69”) that houses the cartridges 20. The cartridge storage chamber 69 includes a plurality of slots (mounting spaces) 69A to 69F that can each receive one of the cartridges 20. The plurality of slots 69A to 69F may be defined by, for example, providing plate-shaped partition walls on the apparatus front wall portion 62.
The first side wall portion 64 and the second side wall portion 65 oppose each other in the X-axis direction. The third side wall portion 66 and the fourth side wall portion 67 oppose each other in the Y-axis direction. In the holder unit 61 according to this embodiment, the Z-axis direction is a height direction, the X-axis direction is a length direction, and the Y-axis direction is a width direction.
The holder unit 61 includes a liquid injecting needle 622 as a liquid injecting portion, a guide member 70 and an electrode unit 91 for each slot 69A to 69F.
The liquid injecting needle 622 (
In the process of mounting, the guide member 70 guides the cartridge 20 to a mounting position of the holder unit 61. The guide member 70 (
The guide member 70 includes a body portion 72, an elastically deforming portion 73 and an apparatus-side restriction portion 78. The body portion 72 is a columnar member that extends from the apparatus front wall portion 62. The elastically deforming portion 73 is a columnar member connected to a demounting direction side end (positive Z-axis direction side end) of the body portion 72. The elastically deforming portion 73 is used for mounting/demounting the cartridge 20 onto/from the holder unit 61. Two apparatus-side restriction portions 78A and 78B are provided on a side surface of the elastically deforming portion 73. The two apparatus-side restriction portions 78A and 78B are protrusions that protrude outward from the side surface (side surface that faces the X-axis direction) of the elastically deforming portion 73. The two apparatus-side restriction portions 78A and 78B engage with the cartridge 20 in the mounting state of the cartridge 20. As a result of this engagement, the cartridge 20 is restricted from moving in the demounting direction. End portions 74A and 74B located on side opposite to a side of the elastically deforming portion 73 on which the main body 72 is located function as operation units used to release engagement between the apparatus-side restriction portions 78A and 78B the cartridge 20. The user applies a force in a direction approaching the two end portions 74A and 74B that separate from each other in the X-axis direction, to thereby elastically deform the elastically deforming portion 73. This elastic deformation causes the apparatus-side restriction portions 78A and 78B to displace in a direction (release direction) in which engagement between the two apparatus-side restriction portions 78A and 78B and the cartridge 20 releases. The reference symbol “78” is used when the two apparatus-side restriction portions 78A and 78B are used indistinguishably. One of the two apparatus-side restriction portions 78A and 78B may be omitted. The reference symbol “74” is used when the two end portions 74A and 74B are used indistinguishably.
The length (dimensions in Z-axis direction) in which the guide member 70 protrudes outward from the apparatus front wall portion 62 is preferably larger than dimensions of the liquid injecting needle 622 in the Z-axis direction, more preferably larger than dimensions of the first to fourth side wall portions 64 to 67 in the Z-axis direction. As a result, because the user can more easily visually recognize the guide member 70, the user can easily mount the cartridge 20 onto the holder unit 61 with the guide member 70 as a target.
The guide member 70 preferably includes a portion that protrudes outward toward the demounting direction side (+Z-axis direction side) of the cartridge storage chamber 69. With this configuration, when one of the plurality of cartridges 20 arranged adjacent to one another is demounted and a new cartridge 20 is mounted onto the holder unit 61, the user can easily visually recognize the guide member 70 corresponding to the cartridge 20 to be mounted. As a result, because the guide member 70 can be used as a target when mounting the cartridge 20, the user can even more easily mount the cartridge 20 onto the holder unit 61.
In the mounting state of the cartridge 20, the electrode unit 91 is electronically connected to a circuit board of the cartridge 20. The electrode unit 91 includes an inner electrode unit 91A and an outer electrode unit 91B. The inner electrode unit 91A is disposed in the body portion 72. The outer electrode unit 91B is disposed on the first side wall portion 64. Each of the inner electrode unit 91A and the outer electrode unit 91B include a plurality of apparatus-side terminals 930. In the mounting state of the cartridge 20, the plurality of apparatus-side terminals 930 makes contact with the cartridges 20 (more specifically, contact portions to be described later), to thereby electronically connect with contact portions of the cartridges 20. The plurality of apparatus-side terminals 930 is also electronically connected to the control unit 510 (
The liquid injecting needle 622, the guide member 70 and the electrode unit 91 have the following positional relationship. The liquid injecting needle 622 and the electrode unit 91 (more specifically, the apparatus-side terminal 930) are arranged so as to sandwich the guide member 70 in a predetermined direction (X-axis direction). Further, the liquid injecting needle 622, the guide member 70 and the electrode unit 91 are arranged at a position closer to the first side wall portion 64 than the second side wall portion 65 in a predetermined direction (X-axis direction). The predetermined direction is a direction orthogonal to a direction in which the receiving portion 292 extends and is a direction in which the first side wall portion 64 and the second side wall portion 65 oppose each other. The liquid injecting needle 622, the guide member 70 and the electrode unit 91 are arranged so as to be biased toward on one wall portion side among the first side wall portion 64 and the second side wall portion 65 (in this embodiment, the first side wall portion 64).
The inner electrode unit 91A (
The inner electrode holder 94 is attached to the main body 72 (
As illustrated in
The outer electrode holder 92 is attached to the first side wall portion 64 (
As illustrated in
The cartridge 20 (
The outer shell 28 forms an outer surface of the cartridge 20. The outer shell 28 is the body of the cartridge 20 and divides the space therein that includes the liquid storage portion 201 into sections. The outer shell 28 is made of a synthetic resin such as polypropylene (PP). The outer shell 28 has a substantially quadrangular cylindrical shape or a substantially cuboid shape. The outer shell 28 may be partly made of a resin film.
The outer shell 28 includes a first wall portion 21, a second wall portion 22, a third wall portion 23, a fourth wall portion 24, a fifth wall portion 25 and a sixth wall portion 26. The outer shape of the first to sixth wall portions 21 to 26 in plan are all substantially rectangular. The phrase “substantially rectangular” does not only mean that the outer shape is completely rectangular, and also includes a case in which the shape is partly uneven and a case in which a rectangular corner portion of the shape has a rounded shape or a chamfered shape. The third to sixth wall portions 23 to 26 are substantially flat. The phrase “substantially flat” includes both a case in which the entire surface is completely flat and a case in which the surface is partly uneven. In other words, this includes a case in which, even if the surface is partly uneven, the surface can be recognized as a surface or a wall that forms the outer shell 28 of the cartridge 20. A step is formed partway down the first wall portion 21. An outer surface of the first wall portion 21 may be a substantially flat surface similar to that of the other wall portions 22 to 26. An outer surface of the second wall portion 22 has an inclined side that is connected to the fourth wall portion 24.
The first wall portion 21 forms a bottom surface in the mounting state of the cartridge 20. The first wall portion 21 faces the apparatus front wall portion 62 (
The second wall portion 22 forms an upper surface in the mounting state. The second wall portion 22 opposes the first wall portion 21. The second wall portion 22 is located on the side of the demounting direction (positive Z-axis direction side) opposite to the mounting direction. The second wall portion 22 is a portion that faces a direction including a demounting direction (positive Z-axis direction) component. Herein, “a case in which two elements oppose each other” includes both a case in which another element is located between the two elements and a case in which no other element is located between the two elements. An air induction port 232 (
The third wall portion 23 forms a back surface in the mounting state of the cartridge 20. The third wall portion 23 intersects with the first wall portion 21 and the second wall portion 22. An outer surface of the third wall portion 23 is a surface (YZ-plane) parallel to both the Y-axis direction and the Z-axis direction and perpendicular to the X-axis direction. Herein, when two elements (for example, wall portions or surfaces) “intersect with each other,” this refers to any one of the following states. That is, a state in which the two elements actually intersect with each other, a state in which one element is extended and intersects with the other element, and a state in which both elements are extended and intersect with each other.
The fourth wall portion 24 forms a front surface in the mounting state of the cartridge 20. The fourth wall portion 24 intersects with the first wall portion 21 and the second wall portion 22. The fourth wall portion 24 opposes the third wall portion 23. An outer surface of the fourth wall portion 24 is a surface (YZ plane) parallel to both the Y-axis direction and the Z-axis direction and perpendicular to the X-axis direction. A direction orthogonal to a direction (Z-axis direction) in which the receiving portion 292 (to be described later) extends and in which the third wall portion 23 and the fourth wall portion 24 oppose each other corresponds to the “predetermined direction” cited in the section “SOLUTION TO PROBLEM.”
The fifth wall portion 25 (
In the outer shell 28, the dimensions of a direction (Y-axis direction) in which the fifth wall portion 25 and the sixth wall portion 26 oppose each other are smaller than the dimensions of a direction (Z-axis direction) in which the first wall portion 21 and the second wall portion 22 oppose each other and the dimensions of a direction (X-axis direction) in which the third wall portion 23 and the fourth wall portion 24 oppose each other. In other words, the distance between the third wall portion 23 and the fourth wall portion 24 is longer than the distance between the fifth wall portion 25 and the sixth wall portion.
The liquid storage portion 201 (
The liquid supply port 212 can supply the ink stored in the liquid storage portion 201 to the printer 50. The liquid supply port 212 communicates with the liquid storage portion 201 via a communication hole 205 formed in the first wall portion 21. The liquid supply port 212 is disposed on the first wall portion 21. The liquid supply port 212 is a tubular member that protrudes outward from the first wall portion 21 in the mounting direction. A tip of the liquid supply port 212 is open. The liquid supply port 212 distributes the ink stored in the liquid storage portion 201 to the outside (for example, the liquid injecting needle 622) via the tip opening. In the mounting state of the cartridge 20, the liquid supply port 212 is connected to the liquid injecting needle 622 by inserting the liquid injecting needle 622 into the tubular liquid supply port 212. With this connection, it is possible to distribute the ink to the liquid injecting needle 622 from the liquid supply port 212.
A valve mechanism 29 for opening and closing an internal flow path formed inside the liquid supply port 212 is disposed inside the liquid supply port 212 (
The circuit board 40 (
In the mounting state of the cartridge 20, the receiving portion 292 (
At least one part of the receiving portion 292 (
One end of the receiving portion 292 is a first open end 295 formed in the first wall portion 21. Another end of the receiving portion 292 is a second open end 294 formed in the second wall portion 22. The receiving portion 292 includes an induction port 295A on the one end thereof. The induction port 295A has a shape in which an opening area orthogonal to a direction (Z-axis direction) in which the receiving portion 292 extends gradually becomes larger as the induction port 295A becomes further away from the first open end 295. In other words, a side surface 296 that defines the induction port 295A is inclined so as to be located further inside the receiving portion 292 as the side surface 296 becomes further away from the first open end 295. This induction port 295A makes it possible to easily insert the guide member 70 into the receiving portion 292 in the process of mounting the cartridge 20.
The receiving portion 292 further includes the unit-side restriction portions 298 as restriction portions. The unit-side restriction portions 298 engage with the apparatus-side restriction portions 78 of the guide member 70 in the mounting state of the cartridge 20, to thereby restrict movement of the cartridge 20 in a direction (demounting direction) opposite to the mounting direction (negative Z-axis direction) of mounting the cartridge 20 onto the printer 50. The unit-side restriction portions 298 are step surfaces formed on both X-axis direction side surfaces 281 and 282, which are side surfaces that define the through hole 292H. The unit-side restriction portion 298 is a horizontal flat surface. The unit-side restriction portion 298 is also a surface that faces the demounting direction (positive Z-axis direction). The term “faces” refers to the orientation of a normal vector. In other words, a normal vector of the unit-side restriction portion 298 is oriented in the demounting direction (positive Z-axis direction). The unit-side restriction portions 298 are located on the demounting direction side of the circuit board 40.
The shape and position of the unit-side restriction portions 298 are not limited to this embodiment, provided that the shape and position allows for engagement with the apparatus-side restriction portions 78 to restrict the movement of the cartridge 20 in the demounting direction. For example, the unit-side restriction portions 298 may be slightly inclined with respect to a horizontal direction. Further, for example, the unit-side restriction portions 298 are step surfaces formed on the side surfaces 281 and 282 on both sides in the X-axis direction, but the unit-side restriction portions 298 may be groove portions (slits) formed in the side surfaces 281 and 282 on both sides in the X-axis direction. In addition, the unit-side restriction portions 298 may be formed on only one surface among the side surfaces 281 and 282 on both sides in the X-axis direction. The unit-side restriction portions 298 may also be formed on side surfaces that define the through hole 292H in the Y-axis direction, or may be formed on only one side surface of the surfaces in the Y-axis direction. The unit-side restriction portions 298 may also be formed such as to surround all side surfaces of the through hole 292H.
The biasing member 80 is a compressed coil spring. The biasing member 80 is arranged in the periphery of the first open end 295 in the first wall portion 21. The biasing member 80 is attached to the first wall portion 21 by, for example, being insert molded into the outer shell 28. In the mounting state of the cartridge 20, the biasing member 80 generates a force (biasing force) for moving the outer shell 28 in a direction (demounting direction) opposite to the mounting direction of mounting the cartridge 20 onto the printer 50. This force of the biasing member 80 is preferably powerful enough to cause the outer shell 28 to float when engagement between the unit-side restriction portion 298 and the apparatus-side restriction portion 78 is released. The phrase “powerful enough to cause the outer shell 28 to float” refers to power at which the outer shell 28 of the cartridge 20 in the mounting state moves toward a demounting direction side of a position of engagement between the unit-side restriction portion 298 and the apparatus-side restriction portion 78. With this configuration, the unit-side restriction portion 298 and the apparatus-side restriction portion 78 can be prevented from reengaging with each other after the user has once released engagement between the unit-side restriction portion 298 and the apparatus-side restriction portion 78. As a result, the user can easily demount the cartridge 20 from the printer 50.
Here, in the mounting state of the cartridge 20, the biasing member 29C generates a force (biasing force) for moving the outer shell 28 in the direction (demounting direction) opposite to the mounting direction of mounting the cartridge 20 onto the printer 50. Therefore, the biasing member 29C, which is a component of the valve mechanism 29, has a similar function to that of the biasing member 80. Therefore, the biasing member 80 may be omitted. The force (biasing force) applied to the outer shell 28 by the biasing member 29C is preferably powerful enough to cause the outer shell 28 to float when engagement between the unit-side restriction portion 298 and the apparatus-side restriction portion 78 is released.
The biasing member 80 has been described as a compression coil spring, but may have another configuration provided that such a configuration can generate a force for moving the outer shell 28 in the demounting direction in the mounting state of the cartridge 20. For example, the biasing member 80 may be an elliptical coil spring or a conical coil spring, or a leaf spring. For example, if a conical coil spring is used for the biasing member 80, the required space for providing the biasing member 80 can be reduced. Further, for example, if an elliptical coil spring is used for the biasing member 80, the size of the cartridge 20 in the width direction (Y-axis direction) can be reduced.
As illustrated in
As illustrated in
As illustrated in
Each terminal 431 to 439 has a rectangular plan view shape and is formed of a conductive material. In this embodiment, a copper (Cu) material plated with gold (Au) is used as the conductive material. In this embodiment, the front surface of each terminal 431 to 439 is a substantially flat surface. In the mounting state, each terminal 431 to 439 makes contact with the apparatus-side terminals 930 (
The first terminal 431 and the third terminal 433 are terminals for detecting both short circuiting and demounting of the cartridge 20. The first terminal 431 and the third terminal 433 are electronically connected to each other inside the circuit board 40. This electronic connection is realized by, for example, a conductive path formed of a conductive pattern (not shown) formed on the surface of and inside the circuit board 40, and a bonding wire that connects the conductive pattern to a terminal (not shown) of the storage device 420.
The second terminal 432, the fifth terminal 435, the sixth terminal 436, the seventh terminal 437, the eighth terminal 438 and the ninth terminal 439 are all electronically connected to the storage device 420 and are used to control operation of the storage device 420, read out data from the storage device 420, write data to the storage device 420, and other operations. More specifically, the second terminal 432 is used to supply the storage device 420 with a reset signal. The fifth terminal 435 is used to input/output data to/from the storage device 420. The sixth terminal 436 is used to supply the storage device 420 with a clock signal. The seventh terminal 437 is used to send/receive a high voltage signal, for example, a signal for detecting presence of the cartridge 20. The eighth terminal 438 is a terminal for supplying the storage device 420 with a DC power supply. The ninth terminal 439 is a terminal for ground connection (a terminal that receives supply of a 0 V ground voltage). The fourth terminal 434 is a terminal used to send/receive a high voltage signal, similar to the seventh terminal 437. The voltage of signals input to the fourth terminal 434 and the seventh terminal 437 is approximately 40 V. The voltage of signals input to the other terminals excluding these two terminals 434 and 437 and the ninth terminal 439 is approximately 3.3 V.
The contact portion cpb that can electronically connect with the corresponding apparatus-side terminals 931 to 939 (
As described above, in the circuit board 40 according to this embodiment, because the terminals groups are arranged in a dispersed manner on the first wall surface S1 and the second wall surface S2, the size of each terminal can be increased, as compared to a configuration in which all the terminals are only arranged on one surface.
As illustrated in
In
The guide member 70 and the receiving portion 292 are preferably configured such that the movement of the cartridge 20 within a flat plane orthogonal to the mounting direction of the cartridge 20 is restricted by the guide member 70 from the time illustrated in
As illustrated in
In the mounting state of the cartridge 20, the liquid injecting needle 622 compresses the biasing member 29C (
When the cartridge 20 is to be demounted from the holder unit 61, the user operates the elastically deforming portion 73 to displace the apparatus-side restriction portion 78 and thereby release engagement between the apparatus-side restriction portion 78 and the unit-side restriction portion 298. More specifically, the user sandwiches and holds the elastically deforming portion 73 such that the two end portions 74A and 74B approach each other. With this configuration, the two apparatus-side restriction portion 78 displace so as to approach each other and engagement between the apparatus-side restriction portion 78 and the unit-side restriction portion 298 releases. When the engagement between the apparatus-side restriction portion 78 and the unit-side restriction portion 298 has released, the forces Fp and Ft cause the outer shell 28 to displace toward the demounting direction, to thereby generate a state in which the apparatus-side restriction portion 78 is positioned lower than the unit-side restriction portion 298. In this state, the user moves the cartridge 20 in the demounting direction, to thereby demount the cartridge 20 from the holder unit 61.
As illustrated in
As illustrated in
In conventional technology (the above described Patent Literature 1), a lever provided on a side surface that forms the outer shell of the cartridge is used as the restriction portion of the cartridge. In this case, the cartridge and the holder unit may increase in size by the size of the lever. In addition, in the conventional technology, because the lever is provided on the side surface, the lever may break if the cartridge is accidentally dropped. In the conventional technology, there is a risk that the printer performs a printing operation while the cartridge is not completely mounted onto the holder unit. One example of incomplete mounting is a state in which, because the lever structure is provided on the side surface, another side surface of the cartridge which is not provided with a lever structure is inclined in the mounting state. Another example of a state of incomplete mounting is a state in which the holder unit and the lever structure are not engaged due to deformation of the lever structure or foreign matter adhering to the lever. With the conventional technology, because the restriction portion of the lever is arranged on one side surface of the cartridge, in the mounting state, the regulating portion is arranged at a position separated from the liquid supply port where positional accuracy with respect to the holder unit is required. As a result, the liquid supply port and the liquid introducing portion may become misaligned.
In the technology of Patent Literature 2, when the cartridge mounted onto the carriage unit is to be replaced, the cover of the printer is opened as shown in FIG. 3 of Patent Literature 2. In this state, as illustrated in FIG. 5 of Patent Literature 2, the user visually confirms the printer from a position close to directly above the printer in order to replace the cartridge. At this time, the user is required to put themselves in a forward-leaning position until their head reaches the cover, and is sometimes required to assume an impossible position. In addition, so that the user can avoid this impossible position, the user may visually confirm the carriage unit from diagonally ahead of the printer to replace the cartridge. In this case, the new cartridge must be mounted into a small mounting space surrounded by the cartridge to be replaced and an adjacent cartridge, and hence there is a problem in that the place (for example, liquid introducing portion or apparatus-side terminal) at which the new cartridge is to be mounted onto in the carriage unit is difficult to see. As described above, with the conventional technology, it is difficult to guide the cartridge to the predetermined mounting position while accurately positioning the cartridge while viewing the apparatus-side terminal or the liquid introducing portion. In other words, the user may not be able to easily replace the cartridge.
In the above-described Patent Literature 3, when replacing an ink cartridge while viewing an ink cartridge storage unit and the ink cartridge from the diagonal direction shown in FIGS. 3, 4 and 5 in Patent Literature 3, the following problems may occur. For example, the user must replace the ink cartridge in a small mounting space surrounded by the ink cartridge to be replaced and an adjacent ink cartridge. At this time, the user must mount the new ink cartridge while viewing a target located in the ink cartridge storage unit, which is the mounting space. The target located in the ink cartridge storage unit is, for example, a protrusion 18 (the liquid introducing portion in this embodiment), or the plate-shaped member illustrated obliquely left above the protrusion 18 in FIG. 5 of Patent Literature 3. Such a target can be hard to visually recognize if in-use ink cartridges are located on either side of the ink cartridge to be replaced in the ink cartridge storage unit. In other words, the user may not be able to easily replace the ink cartridge.
The technology of Patent Literature 4 can also bring about the same problems as those in Patent Literature 3. For example, a positioning convex piece arranged on the carriage has a length that is less than half the dimensions of the ink cartridge in the mounting direction as illustrated in FIG. 6 of Patent Literature 4. Because the positioning convex piece has this length, the positioning convex piece becomes housed inside the carriage and hence may be difficult to visually recognize if in-use ink cartridges are arranged on either side of the ink cartridge to be replaced. In addition, a slit portion of the ink cartridge into which the positioning convex piece is to be inserted is located on a side opposite to a storage means and sandwiches an ink supply needle. Therefore, in the mounting state of the ink cartridge, the storage means may become misplaced.
In addition, as in Patent Literature 5, a printer may have a function other than its intended function (printing function), such as a scanning function. If the printer has another function such as a scanning function, there may be provided a mechanism unit (a scanner unit in Patent Literature 5) for executing that other function on top of a mechanism unit for executing the printing function in order to increase ease of use for the user. In this case, the user must replace the ink cartridge with the carriage onto which the ink cartridge is mounted after rotating and opening the scanner unit as illustrated in FIGS. 1 and 2 of Patent Literature 5. At this time, because the upper part (demounting direction of ink cartridge) of the carriage obliquely covers the scanner unit, the ink cartridge sometimes cannot be easily replaced. In particular, when in-use ink cartridges are arranged on either side of the ink cartridge to be replaced, it may be difficult to replace the ink cartridge because the space available to mount/demount the ink cartridge is limited.
The present embodiment can at least partly solve the problems caused by the conventional technology described above. In other words, according to the first embodiment, the cartridge 20 includes the receiving portion 292 which can receive the guide member 70 in between the liquid supply port 212 and the contact portion cpb (
According to the first embodiment, the receiving portion 292 penetrates the outer shell 28 from the first wall portion 21 to the second wall portion 22, and hence the cartridge 20 can be even more easily moved to the mounting position of the printer 50.
The printer 50 according to the first embodiment performs the printing operation by moving the carriage unit 60 in the main scanning direction. As a result, the carriage unit 60 accelerates and decelerates during printing. Due to this, the cartridge 20 mounted onto the carriage unit 60 is used under an environment subject to acceleration/deceleration speed during printing. However, according to the first embodiment, the unit-side restriction portion 298 of the receiving portion 292 is located between the liquid supply port 212 and the contact portion cpb in the predetermined direction (X-axis direction) (
According to the first embodiment, the receiving portion 292 includes the unit-side restriction portion 298 for restricting the cartridge 20 from moving in the demounting direction in the mounting state of the cartridge 20 (
According to the first embodiment, the printer 50 includes the plurality of apparatus-side terminals 931 to 939 that is configured to make contact with corresponding contact portions cpb while pushing those contact portions cpb (
In the circuit board 40 of the cartridge 20 according to the first embodiment, the first terminal row 41 and the third terminal row 43, and the second terminal row 42 are arranged by being divided between the first wall surface S1 and the second wall surface S2 that oppose each other. Therefore, the size (area) of each terminal in these three terminal rows 41 to 43 can be further increased compared to a configuration in which the three terminal rows 41 to 43 are arranged on either one of the first wall surface S1 and the second wall surface S2. Therefore, even when the cartridge 20 becomes displaced with respect to the printer 50 (holder unit 61), reduction in the electrical connection stability between the cartridge 20 and the printer 50 (holder unit 61) can be suppressed. In addition, short-circuiting between the first terminal row 41 and the second terminal row 42 due to ink that has been ejected from the head unit 52 adhering to both the first terminal row 41 and the second terminal row 42, and short-circuiting between the third terminal row 43 and the second terminal row 42 due to said ink adhering to both the third terminal row 43 and the second terminal row 42 can be prevented because the first terminal row 41 and the third terminal row 43, and the second terminal row 42 are arranged on the arrangement wall portion 49 by being divided between the first wall surface S1 and the second wall surface S2 that are oppose each other. Therefore, reduction in the electrical connection stability between the cartridge 20 and the printer 50 can be suppressed.
The apparatus-side terminals 938 and 939 provided in the inner electrode unit 91A are located inside the cartridge storage chamber 69 in the mounting state. In other words, in the mounting state, the apparatus-side terminals 938 and 939 are located between the liquid storage portion 201 and the circuit board 40. Because of this, ink and impurities such as dust can be prevented from adhering to both the apparatus-side terminals 938 and 939 and the second terminal row 42 that makes contact with the apparatus-side terminals 938 and 939.
In the circuit board 40, the number (seven) of terminals disposed on the first wall surface S1 is larger than the number (two) of terminals disposed on the second wall surface S2. Therefore, the total force (force F1+force F3) applied to the first wall surface S1 (first terminal row 41 and third terminal row 43) from the first apparatus-side terminal group 930a and the third apparatus-side terminal group 930c is larger than the total force (force F2) applied to the second wall surface S2 (second terminal row 42) from the second apparatus-side terminal group 930b. Therefore, the direction of the total force (force F1+force F2+force F3) applied to the circuit board 40 can be made a direction (negative X-axis direction) that faces the second apparatus-side terminal group 930b from the first apparatus-side terminal group 930a and the third apparatus-side terminal group 930c, and the circuit board 40 can be prevented from coming away from the third wall portion 23 of the cartridge 20.
The second terminal row 42 (contact portions cpb formed by the second terminal row 42) arranged on the second wall surface S2 of the circuit board 40 is used to supply power to the storage device 420. When short-circuiting occurs between these two terminals due to ink or impurities adhering thereto, an overcurrent may flow through a power supply circuit (not shown) and damage the power supply circuit. However, with the cartridge 20 according to the first embodiment, the second terminal row 42 is arranged so as to face the space inside the outer shell 28. With this configuration, short-circuiting in a circuit provided with the second contact portion cpb2 due to ink, dust or an impurity such as a conductor (for example, a metal clip) adhering thereto can be reduced.
In addition, the distances between each of the terminal rows 41 to 43 and the first wall portion 21 are set as follows. That is, the distance d1 between the first terminal row 41 and the first wall portion 21 is the smallest, the distance d2 between the second terminal row 42 and the first wall portion 21 is the second smallest, and the distance d3 between the third terminal row 43 and the first wall portion 21 is the largest (
Because the first terminal row 41 and the third terminal row 43, and the second terminal row 42 are disposed by being divided between the opposing first wall surface S1 and second wall surface S2, respectively, each terminal 431 to 439 can be made smaller, and the distance between each terminal can be made larger while maintaining the areas of the first wall surface S1 and the second wall surface S2 of the circuit board 40. With such a configuration, short-circuiting between the terminals can be prevented and the reliability of electrical connection can be improved. In addition, the areas of the first wall surface S1 and second wall surface S2 can be reduced while reducing the size of each terminal 431 to 439 and maintaining the distances between the terminals. With such a configuration, the circuit board 40 can be reduced in size, which can contribute to reducing the size of the cartridge 20.
According to the first embodiment, the cartridge 20 includes the biasing members 29C and 80 that generate force for moving the outer shell 28 in the demounting direction (
The carriage unit 60a includes a holder unit 61a and the head unit 52. The carriage unit 60a can be used in place of the carriage unit 60 of the printer 50 (
The holder unit 61a includes five wall portions 62a, 64a, 65a, 66a and 67a. These five wall portions 62a, 64a, 65a, 66a and 67a correspond to the five wall portions 62, 64, 65, 66 and 67 of the holder unit according to the first embodiment, respectively. In other words, the wall portion 62a is located on a mounting direction (negative Z-axis direction) side and forms a bottom wall of the holder unit 61a. The four wall portions 64a, 65a, 66a and 67a extend from a peripheral edge position of the wall portion 62a in the positive Z-axis direction (demounting direction). The wall portion 62a is also referred to as “apparatus front wall portion 62a,” the wall portion 64a is also referred to as “first side wall portion 64a,” the wall portion 65a is also referred to as “second side wall portion 65a,” the wall portion 66a is also referred to as “third side wall portion 66a,” and the wall portion 67a is also referred to as “fourth side wall portion 67a.” The five wall portions 62a, 64a, 65a, 66a and 67a are molded of, for example, a synthetic resin.
The five wall portions 62a, 64a, 65a, 66a and 67a form a concave cartridge storage chamber 69a. The cartridge storage chamber 69a is divided into a plurality of slots (mounting spaces) that can receive one cartridge each.
For every slot, the holder unit 61a includes a liquid introducing pipe 622a as a liquid introducing portion, a guide member 70a, an electrode unit 91a, and an apparatus-side restriction portion 640.
The liquid introducing pipe 622a is arranged on the apparatus front wall portion 62a. Similar to the liquid injecting needle 622 (
The guide member 70a protrudes outward from the apparatus front wall portion 62a toward the same side (positive Z-axis direction side) as that of the protruding direction of the liquid introducing pipe 622a. The direction in which the guide member 70a protrudes outward is the same direction as the protruding direction (positive Z-axis direction) of the liquid introducing pipe 622a. In this embodiment, the liquid introducing pipe 622a and the guide member 70a each extend from the apparatus front wall portion 62a in a gravity upward direction. The guide member 70a may be, for example, molded integrally with the apparatus front wall portion 62a of a synthetic resin or may be molded as a member separate to the apparatus front wall portion 62a.
The guide member 70a (
The length (dimensions in Z-axis direction) by which the guide member 70a protrudes outward from the apparatus front wall portion 62a is preferably larger than the dimensions of the liquid injecting needle 622a in the Z-axis direction, more preferably larger than the dimensions of the first to fourth side wall portions 64a to 67a in the Z-axis direction. With this configuration, the user can more easily visually recognize the guide member 70a, and hence more easily mount the cartridge 20a onto the holder unit 61a using the guide member 70a as a target.
The guide member 70a preferably has a portion that protrudes outward toward the demounting direction (positive Z-axis direction side) of the cartridge storage chamber 69a. With this configuration, when demounting one of a plurality of cartridges 20a arranged adjacent to each other to mount a new cartridge 20a onto the holder unit 61a, the user can easily visually confirm the guide member 70a that corresponds to the cartridge 20a to be mounted. As a result, the guide member 70a can be used as a target when mounting the cartridge 20a, and hence the user can more easily mount the cartridge 20a onto the holder unit 61a.
The electrode unit 91a (
The apparatus-side terminals 930a are held by a terminal holder 690. The apparatus-side terminals 930a generate a biasing force of pushing back the cartridge in a direction (direction including positive Z-axis direction and positive X-axis direction components) including a demounting direction component (positive Z-axis direction) of the cartridge in the mounting state of the cartridge. The direction of this biasing force is a direction substantially perpendicular to an inclined surface 691 of the terminal holder 690. In other words, when the apparatus-side terminal 930a that has one portion protruding from the inclined surface 691 is pushed by the cartridge into the inclined surface 691, a biasing force in an inclined direction is applied to the cartridge as reaction force of that action.
The second apparatus-side restriction portion 640 is a through hole that penetrates the first side wall portion 64a in the X-axis direction. The second apparatus-side restriction portion 640 may be a concave portion open toward the cartridge storage chamber 69a. In the mounting state of the cartridge, the second apparatus-side restriction portion 640 engages with a corresponding member of the cartridge, to thereby restrict the movement of the cartridge in the demounting direction.
The liquid injecting needle 622a, the guide member 70a and the electrode unit 91a have the following positional relationship. The liquid injecting needle 622a and the electrode unit 91a (more specifically, the apparatus-side terminal 930a) are arranged such as to sandwich the guide member 70a in a predetermined direction (X-axis direction).
The mounting direction of the cartridge is the negative Z-axis direction (in this embodiment, a vertically downward direction). Here, when the cartridge is actually inserted into the holder unit 61a, the state of the cartridge is not necessarily always constant. While trying to mount the cartridge onto the holder unit 61a, the cartridge may incline in the Z-axis direction. However, both immediately before mounting and in the mounting state, the liquid supply port of the cartridge accepts the liquid introducing pipe 622a having the central axis CTa parallel to the Z-axis direction. Therefore, the cartridge can be mounted onto the holder unit 61a in the negative Z-axis direction.
The cartridge 20a (
The outer shell 28a of the cartridge 20a forms an outer surface having a substantially quadrangular cylindrical shape or a substantially cuboid shape. The outer shell 28a includes the connecting wall portion 208 in addition to first to sixth wall portions 21a to 26a. The first to sixth wall portions 21a to 26a correspond to the first to sixth wall portions 21 to 26 (
The connecting wall portion 208 connects the first wall portion 21a and the fourth wall portion 24a to each other. The connecting wall portion 208 includes a surface (inclined surface) inclined toward a direction including a mounting direction (negative Z-axis direction) component and a negative X-axis direction component. The circuit board 40a is disposed on the inclined surface. The first wall surface S1 that faces the outside of the arrangement wall portion 49 is inclined in the mounting direction (negative Z-axis direction). More specifically, the first wall surface S1 which is a front surface is inclined in a direction that includes a mounting direction (negative Z-axis direction) component and a negative X-axis direction component. Nine of the unit-side terminals 431 to 439 are provided on the first wall surface S1. The storage device 420 (
The liquid storage portion 201a stores ink to be supplied to the head unit 52. The liquid storage portion 201a is defined by the outer shell 28a. In other words, the liquid storage portion 201a is formed inside the outer shell 28a. Air is introduced to the liquid storage portion 201a via an air induction port 232 (
The liquid supply port 212a (
In the mounting state of the cartridge 20a, the receiving portion 292a (
The unit-side restriction portion 298 is a step surface formed on a side surface 281 on the positive X-axis direction side among the side surfaces that define the through hole 292H. The unit-side restriction portion 298 is a flat surface that faces the demounting direction (positive Z-axis direction). The induction port 295Aa has a shape that gradually decreases in opening area orthogonal to a direction (Z-axis direction) in which the receiving portion 292 extends as the induction port 295Aa becomes further away from the first open end 295. In this embodiment, a portion of the side surface 281 located on the first wall portion 21a side is inclined such as to be located further inside the receiving portion 292a at a distance further away from the first open end 295. This induction port 295Aa allows the guide member 70a to be smoothly inserted into the receiving portion 292a in the process of mounting the cartridge 20a.
The second unit-side restriction portion 222 is a protrusion provided on the third wall portion 23a. In the mounting state of the cartridge 20a, the second unit-side restriction portion 222 engages with the second apparatus-side restriction portion 640 to restrict the cartridge 20a from moving in the demounting direction (positive Z-axis direction).
As illustrated in
At least one part of the receiving portion 292a is located between the liquid supply port 212a and the circuit board 40 (more specifically, the contact portion cpb) in the predetermined direction (X-axis direction). In this embodiment, the receiving portion 292 is located between the liquid supply port 212a and the circuit board 40 in the predetermined direction. In other words, when the cartridge 20 is viewed in plan from the first wall portion 21a, a range from the center of the liquid supply port 212a to the circuit board 40 (more specifically, the contact portion cpb) in the predetermined direction (X-axis direction) is a range LPta. At this time, at least one part (for example, the unit-side restriction portion 298) of the receiving portion 292a is located within the range LPta.
As illustrated in
By further inserting the cartridge 20a, the cartridge 20a is guided to the mounting position of the holder unit 61a while the guide member 70a comes into contact with the side surface 281 that defines the through hole 292H.
As illustrated in
In the mounting state of the cartridge 20a, the cartridge 20a is subjected to the forces Ptb and Psb from the holder unit 61a. The force Ptb is a force applied to the liquid supply port 212a of the cartridge 20a by the elastic member 629. The force Ptb is oriented in the demounting direction (positive Z-axis direction). The force Psb is a force applied to the contact portion cpb of the cartridge 20a by the apparatus-side terminal 930a. The force Psb is oriented in a direction including a positive X-axis direction component and a positive Z-axis direction component.
A component of the positive X-axis direction component of the force Psb causes the unit-side restriction portion 298 of the cartridge 20a to be pushed in a positive X-axis direction (locking direction) in which the unit-side restriction portion 298 engages with the first apparatus-side restriction portion 78a and the unit-side restriction portion 298 and the first apparatus-side restriction portion 78a to engage with each other. The engagement between the unit-side restriction portion 298 and the first apparatus-side restriction portion 78a restricts the fourth wall portion 24a side of the cartridge 20a from moving in the demounting direction. In addition, in the mounting state of the cartridge 20a, engagement between the second unit-side restriction portion 222 and the second apparatus-side restriction portion 640 restricts the third wall portion 23a side of the cartridge 20a from moving in the demounting direction.
When the cartridge 20a is to be demounted from the holder unit 61a, the user displaces the end portion 74a in a direction (positive X-axis direction) in which engagement between the unit-side restriction portion 298 and the first apparatus-side restriction portion 78a releases. With this configuration, the first apparatus-side restriction portion 78a moves in the release direction (positive X-axis direction) to release engagement between the unit-side restriction portion 298 and the first apparatus-side restriction portion 78a. When this engagement has released, the fourth wall portion 24a of the cartridge 20a displaces toward the demounting direction due to the forces Ptb and Psb, and the first apparatus-side restriction portion 78a becomes located below the unit-side restriction portion 298. In this state, the user moves the cartridge 20a in the demounting direction, to thereby demount the cartridge 20a from the holder unit 61a.
The second embodiment has a similar configuration to that of the first embodiment, and hence achieves a similar effect. For example, according to the second embodiment, the cartridge 20a includes the receiving portion 292a that can receive the guide member 70a between the liquid supply port 212a and the contact portion cpb, and hence the cartridge 20a can easily be moved to the mounting position of the printer 50. In addition, the receiving portion 292a is located between the liquid supply port 212a and the contact portion cpb in the predetermined direction, and hence the liquid supply port 212a can easily be moved toward the liquid introducing pipe 622a and the contact portion cpb can easily be moved toward the apparatus-side terminal 930. As described above, according to this aspect, the cartridge 20a can be mounted more reliably. In addition, for example, according to the second embodiment, the unit-side restriction portion 298 and the second unit-side restriction portion 222 can restrict the cartridge 20a from moving in the demounting direction in the mounting state of the cartridge 20a. With this configuration, the possibility of the cartridge 20a coming away from the holder unit 61a in the mounting state of the cartridge 20a can be reduced. In addition, the unit-side restriction portion 298 restricts the cartridge 20a from moving toward the demounting direction at a position between the liquid supply port 212a and the contact portion cpb in the predetermined direction (X-axis direction), and hence the possibility of the liquid supply port 212a coming away from the liquid introducing pipe 622a and the possibility of the contact portion cpb separating from the apparatus-side terminal 930 can be reduced.
As a component for achieving an off-carriage structure, the printer 50b includes a holder unit 61b in place of the holder unit 61. The printer 50b also includes a carriage unit 60b in place of the carriage unit 60. The carriage unit 60b differs from the carriage unit 60 according to the first embodiment in that the carriage unit 60b does not include the holder unit 61b and is connected to a tube 539 to be described later. In the third embodiment, the holder unit 61b is not mounted on top of the head unit 52 and is instead fixed to a casing of the printer 50b. The holder unit 61b and the carriage unit 60b are connected to one another by a plurality of the tubes 539. One tube is prepared for each color of ink. A pumping mechanism (not shown) of the printer 50b sucks in the ink inside the cartridge 20b and supplies that ink to the carriage unit 60b. The holder unit 61b is configured such that four cartridges 20b can be mounted thereto.
The wall portion 62b is also referred to as “apparatus front wall portion 62b,” the wall portion 64b is also referred to as “first side wall portion 64b,” wall portion 65b is also referred to as “second side wall portion 65b,” the wall portion 66b is also referred to as “third side wall portion 66b,” and the wall portion 67b is also referred to as “fourth side wall portion 67b.”
For each slot, the holder unit 61b includes the liquid injecting needle 622 as a liquid introducing portion, a guide member 70b and an electrode unit 91b. The liquid injecting needle 622 protrudes outward from the apparatus front wall portion 62b. The protruding direction of the liquid injecting needle 622 differs from the first embodiment and is a negative X-axis direction. In addition, a direction in which the central axis CT of the liquid injecting needle 622 extends is the X-axis direction. The electrode unit 91b is provided on a second side wall portion 65b that forms an upper wall. The electrode unit 91b includes a plurality of (in this embodiment, nine) apparatus-side terminals 930. The apparatus-side terminals 930 bias the cartridge 20b toward the negative Z-axis direction in the mounting state of the cartridge 20b.
The holder unit 61b is disposed in the vicinity of the liquid injecting needle 622 and includes a biasing member 80b (for example, a coil spring) for biasing the cartridge 20b in the demounting direction in the mounting state of the cartridge 20b.
The guide member 70b protrudes outward from the apparatus front wall portion 62b on the same side as the protruding direction of the liquid injecting needle 622. In this embodiment, the direction in which the guide member 70b protrudes outward is the same direction as the protruding direction (negative X-axis direction) of the liquid injecting needle 622. The guide member 70b has a configuration in which the guide member 70 (
The liquid injecting needle 622, the guide member 70b and the electrode unit 91b have the following positional relationship. The liquid injecting needle 622 and the electrode unit 91b (more specifically, the apparatus-side terminal 930) are arranged so as to sandwich the guide member 70b in a predetermined direction (Z-axis direction).
The outer shell 28b forms an outer surface having a substantially quadrangular cylindrical shape or a substantially cuboid shape. As in the first embodiment, the outer shell 28b includes first to sixth wall portions 21b to 26b. The first to sixth wall portions 21b to 26b correspond to the first to sixth wall portions 21 to 26 (
A supply unit arrangement port 219 used to arrange the liquid supply port 212b is formed in the first wall portion 21b.
The liquid supply port 212b can connect with the liquid injecting needle 622 (
The circuit board 40a is arranged on the fourth wall portion 24b. A normal vector of the first wall surface S1 of the circuit board 40a is the positive Z-axis direction. A plurality of the unit-side terminals 431 to 439 are provided on the first wall surface S1 of the circuit board 40a. The configuration of the circuit board 40a is the same as that of the circuit board 40a (
The receiving portion 292b extends in a direction (negative X-axis direction) in which the guide member 70b (
At least a part of the receiving portion 292 is located between the liquid supply port 212b and the circuit board 40 (more specifically, the contact portion cpb) in the predetermined direction (Z-axis direction). In this embodiment, the receiving portion 292 is located between the liquid supply port 212 and the circuit board 40 in the predetermined direction (Z-axis direction).
When the cartridge 20b is to be mounted onto the holder unit 61b, the user places the cartridge 20b at a position at which the end portion 74 of the guide member 70b can be inserted into the first open end 295 of the receiving portion 292b, using the guide member 70b as a target. The user then cartridge 20b moves the in the mounting direction (positive X-axis direction), to thereby insert the guide member 70b further into the receiving portion 292b. With this configuration, the cartridge 20b is guided to the mounting position.
In the mounting state of the cartridge 20b, the biasing member 29C (
When the cartridge 20b is to be demounted from the holder unit 61b, similar to the first embodiment, the user operates the elastically deforming portion 73 to displace the apparatus-side restriction portion 78, to thereby release engagement between the apparatus-side restriction portion 78 and the unit-side restriction portion 298. When engagement between the apparatus-side restriction portion 78 and the unit-side restriction portion 298 is released, the force Pf facing the demounting direction applied to the outer shell 28b causes the outer shell 28 to displace toward the demounting direction to cause a state in which the unit-side restriction portion 298 is displaced from the position of engagement with the apparatus-side restriction portion 78. In this state, the user moves the cartridge 20b, to thereby demount the cartridge 20b from the holder unit 61b.
The third embodiment has a similar configuration to that of the first embodiment, and hence achieves a similar effect. For example, according to the third embodiment, the cartridge 20b includes the receiving portion 292b that can receive the guide member 70b between the liquid supply port 212b and the contact portion cpb, and hence the cartridge 20b can easily be moved to the mounting position of the printer 50b. In addition, because the receiving portion 292b is located between the liquid supply port 212b and the contact portion cpb in the predetermined direction, the liquid supply port 212b can easily be moved toward the liquid introducing needle 622, and the contact portion cpb can easily be moved toward the apparatus-side terminal 930. As described above, according to this aspect, the cartridge 20b can be mounted more reliably. For example, according to the third embodiment, the unit-side restriction portion 298 can restrict the cartridge 20b from moving in the demounting direction in the mounting state of the cartridge 20b. With this configuration, the possibility of the cartridge 20b demounting from the holder unit 61b in the mounting state of the cartridge 20b can be reduced. In addition, the unit-side restriction portion 298 restricts the movement of the cartridge 20b in the demounting direction at a position between the liquid supply port 212b and the contact portion cpb in the predetermined direction (Z-axis direction), and hence the possibility of the liquid supply port 212b coming away from the liquid introducing needle 622 and the possibility of the contact portion cpb separating from the apparatus-side terminal 930 can be reduced.
The present invention is not limited to the above-described examples and embodiments and may be embodied in various forms without departing from the spirit and scope thereof. For example, the present invention can be modified in the following ways.
In the above-described embodiments, the receiving portion 292, 292a, 292b is not limited to the above-described configuration provided that the receiving portion 292, 292a, 292b extends in the protruding direction in which the guide member 70, 70a, 70b protrudes outward and can accept the guide member 70, 70a, 70b. A modified example taking the cartridge according to the first embodiment as an example is described below.
The cartridge 20c according to the first modification example and the cartridge 20 according to the first embodiment differ from each other in terms of the configuration of a receiving portion 292c and the configuration of a biasing member 80c. Other configurations are the same as those of the cartridge 20 according to the first embodiment, and hence like components are denoted by the same reference symbols used for the cartridge 20 according to the first embodiment and a description thereof is omitted.
The receiving portion 292c includes an opening portion 299 (
The biasing member 80c is a leaf spring. The biasing member 80c is disposed on the first wall portion 21. The biasing member 80c is located on a side opposite to the receiving portion 292c sandwiching the liquid supply port 212 in the predetermined direction (X-axis direction). Similar to the biasing member 80 according to the first embodiment, in the mounting state of the cartridge 20c, the biasing member 80c generates a force (biasing force) for moving the outer shell 28c in a direction (demounting direction) opposite to the mounting direction of mounting the cartridge 20c onto the printer 50.
The cartridge according to the first modification example also achieves a similar effect to that of the first embodiment. For example, the cartridge includes the receiving portion 292 that can receive the guide member 70 between the liquid supply port 212 and the contact portion cpb (
In the above-described embodiments, the receiving portions 292 to 292c do not need to have a shape that penetrates the outer shell 28 to 28c along the mounting direction and may be, for example, a concave portion that extends from the first open end 295 in the demounting direction. If the receiving portion 292 to 292c is a concave portion, the length of the receiving portion 292 to 292c in the mounting direction is preferably more than half, more preferably more than three-quarters of the total length of the cartridge 20 to 20c (for example, the outer shell 28 to 28c) in the mounting direction. In other words, the length of the receiving portion 292 to 292c in the mounting direction is preferably more than half, more preferably more than three-quarters of the length of the cartridge 20 to 20c (for example, outer shell 28 to 28c) in the mounting direction, particularly preferably the same length as the cartridge 20 to 20c in the mounting direction. Even if the receiving portion 292 to 292c does not penetrate the cartridge 20 to 20c in the mounting direction, at least half of the period from the start to the end of the mounting operation of the cartridge 20 to 20c can be guided by the guide member 70 to 70b, provided that the length of the receiving portion 292 to 292c is more than half the length of the cartridge in the mounting direction. Therefore, if the length of the receiving portion 292 to 292c is at least half the length of the cartridge in the mounting direction, the cartridge can be mounted more reliably.
The unit-side restriction portion 298 may be omitted. If the unit-side restriction portion 298 is omitted, the cartridge 20 to 20c preferably includes a cartridge-side restriction portion 298 at a portion different to the receiving portion 292c.
In the above-described embodiments, the through hole 292H has a cross-sectional shape parallel to the XY-plane, but this shape may a different shape such as circular or rectangular.
For example, as illustrated in
As described above, the shape of the outer shell 28, 28a, 28b is not limited to that according to the above-described first to third embodiments, provided that compatibility with the cartridge 20, 20a, 20b can be guaranteed.
In the above-described first to third embodiments, the cartridge 20, 20a, 20b includes the liquid storage portion 201, 201a, 201b inside the outer shell 28, 28a, 28b, but the position of the liquid storage portion 201, 201a, 201b is not limited thereto. A third modification example is described below taking the cartridge 20 according to the first embodiment as an example.
The present invention is not limited to an inkjet printer and a liquid supply unit for supplying ink to an inkjet printer, and can also be applied to any type of liquid ejection apparatus that ejects a liquid other than ink, and a liquid supply unit (cartridge) for storing such a liquid. For example, the present invention can be applied to the following types of liquid ejection apparatus and liquid supply units therefor.
(1) image recording device, such as a facsimile machine;
(2) color material ejection device used to manufacture color filters for an image display device, e.g., a liquid crystal display;
(3) electrode material ejection device used to form electrodes of, for example, an organic EL (electroluminescence) display and a field emission display (FED);
(4) fluid consuming device configured to eject a bioorganic material-containing fluid used for manufacturing biochips;
(5) sample ejection device used as a precision pipette;
(6) ejection device of lubricating oil;
(7) ejection device of a resin solution;
(8) fluid consuming device for pinpoint ejection of lubricating oil on precision machines such as watches or cameras;
(9) fluid consuming device configured to eject a transparent resin solution, such as an ultraviolet curable resin solution, onto a substrate in order to manufacture a hemispherical microlens (optical lens) used for, for example, optical communication elements;
(10) fluid consuming device configured to eject an acidic or alkaline etching solution in order to etch a substrate or the like; and
(11) fluid consuming device equipped with a fluid ejection head for ejecting a very small volume of droplets of any other fluid.
The “droplet” herein means the state of fluid ejected from the fluid consuming device and may be in a granular shape, a teardrop shape or a tapered threadlike shape. The “fluid” herein may be any material ejectable by the fluid consuming device. The “fluid” may be any material in the liquid phase. For example, liquid-state materials of high viscosity or low viscosity, sols, aqueous gels and other liquid-state materials having inorganic solvents, organic solvents, solutions, liquid resins and liquid metals (metal melts) are included in the “fluid”. The “fluid” is not limited to the liquid state as one of the three states of matter but includes solutions, dispersions and mixtures of the functional solid material particles, such as pigment particles or metal particles, solved in, dispersed in or mixed with a solvent. Typical examples of the fluid include ink described in the above embodiment and liquid crystal. The ink herein includes general water-based inks and oil-based inks, as well as various fluid compositions, such as gel inks and hot-melt inks.
The invention is not limited to any of the embodiment, the examples and the modifications described herein but may be implemented by a diversity of other configurations without departing from the scope of the invention. For example, the technical features of the embodiment, examples and modifications corresponding to the technical features of the respective aspects described in Summary may be replaced or combined appropriately, in order to solve part or all of the problems described above or in order to achieve part or all of the advantageous effects described above. Any of the technical features may be omitted appropriately unless the technical feature is described as essential herein.
10, 10a, 10b . . . liquid ejection system, 18 . . . protruding portion, 20, 20a, 20b, 20c, 20d, 20A . . . cartridge, 21 . . . first wall portion, 21a . . . first wall portion, 21b . . . first wall portion, 22 . . . second wall portion, 22a . . . second wall portion, 22b . . . second wall portion, 23 . . . third wall portion, 23a . . . third wall portion, 23b . . . third wall portion, 24 . . . fourth wall portion, 24a . . . fourth wall portion, 24b . . . fourth wall portion, 25 . . . fifth wall portion, 25a . . . fifth wall portion, 25b . . . fifth wall portion, 26 . . . sixth wall portion, 26a . . . sixth wall portion, 26b . . . sixth wall portion, 28, 28A, 28a, 28b, 28c, 28d . . . outer shell, 29 . . . valve mechanism, 29A . . . valve seat, 29B . . . valve element, 29C . . . biasing member, 29D . . . valve hole, 40, 40a . . . circuit board, 41 . . . first terminal row, 42 . . . second terminal row, 43 . . . third terminal row, 49 . . . arrangement wall portion, 50 . . . printer, 50b . . . printer, 52 . . . head unit, 60 . . . carriage unit, 60a . . . carriage unit, 60b . . . carriage unit, 61 . . . holder unit, 61a . . . holder unit, 61b . . . holder unit, 62 . . . apparatus front wall portion, 62a . . . apparatus front wall portion, 62b . . . apparatus front wall portion, 64 . . . first side wall portion, 64a . . . first side wall portion, 64b . . . first side wall portion, 65 . . . second side wall portion, 65a . . . second side wall portion, 65b . . . second side wall portion, 66 . . . third side wall portion, 66a . . . third side wall portion, 66b . . . third side wall portion, 67 . . . fourth side wall portion, 67a . . . fourth side wall portion, 67b . . . fourth side wall portion, 69 . . . cartridge storage chamber, 69A to 69F . . . slot, 69a . . . cartridge storage chamber, 70 . . . guide member, 70a . . . guide member, 70b . . . guide member, 72 . . . body portion, 72a . . . body portion, 73 . . . elastically deforming portion, 74 . . . end portion, 74A . . . end portion, 74a . . . end portion, 78 . . . apparatus-side restriction portion, 78A . . . apparatus-side restriction portion, 78a . . . first apparatus-side restriction portion, 80 . . . biasing member, 80b . . . biasing member, 80c . . . biasing member, 91 . . . holder-side electrode portion, 91A . . . inner electrode unit, 91B . . . outer electrode unit, 91a . . . electrode unit, 91b . . . electrode unit, 92 . . . outer electrode holder, 94 . . . inner electrode holder, 201 . . . liquid storage portion, 201a . . . liquid storage portion, 201b . . . liquid storage portion, 205 . . . communication hole, 208 . . . connecting wall portion, 212 . . . liquid supply port, 212a . . . liquid supply port, 212b . . . liquid supply port, 219 . . . supply unit arrangement port, 222 . . . second unit-side restriction portion, 232 . . . air induction port, 234 . . . opening, 281 . . . side surface, 284 . . . foam resin, 292 . . . receiving portion, 292H . . . through hole, 292a . . . receiving portion, 292b . . . receiving portion, 292c . . . receiving portion, 294 . . . second open end, 295 . . . first open end, 295A . . . induction port, 295Aa . . . induction port, 296 . . . side surface, 298 . . . unit-side restriction portion, 299 . . . opening portion, 420 . . . storage device, 431 . . . first terminal, 432 . . . second terminal, 433 . . . third terminal, 434 . . . fourth terminal, 435 . . . fifth terminal, 436 . . . sixth terminal, 437 . . . seventh terminal, 438 . . . eighth terminal, 439 . . . ninth terminal, 510 . . . control unit, 517 . . . flexible cable, 522 . . . carriage motor, 524 . . . drive belt, 529 . . . transfer rod, 532 . . . transfer motor, 534 . . . platen, 539 . . . tube, 622 . . . liquid injecting needle, 622a . . . liquid introducing pipe, 622s . . . base portion, 622t . . . tip portion, 629 . . . elastic member, 640 . . . second apparatus-side restriction portion, 690 . . . terminal holder, 691 . . . inclined surface, 721 . . . side surface, 800 . . . tank, 802 . . . tube, 921 . . . slit, 922 . . . support stand, 930 . . . apparatus-side terminal, 930a . . . first apparatus-side terminal group, 930b . . . second apparatus-side terminal group, 930c . . . third apparatus-side terminal group, 931 to 939 . . . apparatus-side terminal, 941 . . . slit, 942 . . . support stand, CT . . . central axis, CTa . . . central axis, F1 . . . force, F2 . . . force, F3 . . . force, L28 . . . center, L41 . . . imaginary line, L42 . . . imaginary line, L43 . . . imaginary line, LPt . . . range, LPta . . . range, P . . . printing medium, Psb . . . force, Ptb . . . force, RP . . . bent portion, S1 . . . first wall surface, S2 . . . second wall surface, cpa . . . contact portion, cpb . . . contact portion, cpb1 . . . first contact portion, cpb2 . . . second contact portion, d1 . . . distance, d2 . . . distance, d3 . . . distance, TL . . . total length, T292 . . . length
Number | Date | Country | Kind |
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2015-256026 | Dec 2015 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2016/084212 | 11/18/2016 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2017/115581 | 7/6/2017 | WO | A |
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