Patent Grant
10632738
The present invention relates to a liquid transfer apparatus in a printing press.
A liquid transfer apparatus which transfers liquid (for example, coating liquid such as varnish) to a print medium (sheet or web) includes an impression cylinder configured to convey the print medium, a coater cylinder (blanket cylinder) in contact with the impression cylinder, and an anilox roller (engraved roller) in contact with the coater cylinder. The liquid supplied to the anilox roller by a liquid supplying device (chamber device) is transferred to the print medium on the impression cylinder via the coater cylinder.
Various types of anilox rollers are selectively used for the transfer of the liquid to the print medium by the liquid transfer apparatus, depending on the content of printing performed on the print medium. The various types of anilox rollers vary in a cell shape, a cell volume, and the like of engraving formed on a surface of the anilox roller. Accordingly, when the printing content is changed in a printing apparatus, the anilox roller sometimes has to be changed (switched) in the liquid transfer apparatus depending on the changed printing content. Examples of the technique for switching the anilox roller in the liquid transfer apparatus as described above include one described in Patent Literature 1.
{Patent Literature 1} Japanese Patent Application Publication No. 2003-311931
In the technique described in Patent Literature 1, a revolver magazine which can hold four screen rollers is provided above a cylinder (plate cylinder or blanket cylinder). The screen roller to be used is moved to a specified position by rotating the revolver magazine and the worker moves the screen roller disposed at the specified position to an active position (print position) in contact with the cylinder, by using a crane.
However, in the technique described in Patent Literature 1, the worker has to perform work of switching the roller (work of moving the roller to the print position) by using the crane in a small space between units in the printing press. The work of switching the roller by using the crane in such a small space between units is poor in workability and takes time.
Moreover, since the roller is moved (conveyed) by the crane in the small space between units, the roller may come into contact with peripheral members around the roller. Such contact between the roller and the peripheral members may damage the roller or the peripheral members.
The present invention has been made in view of the aforementioned problems and an object is to facilitate switching of a roller in a liquid transfer apparatus.
A first aspect of the present invention for solving the aforementioned problems provides a liquid transfer apparatus characterized in that the liquid transfer apparatus includes: rollers configured to transfer supplied liquid to a blanket cylinder; a roller holding device configured to detachably hold the rollers and perform a rotating operation to move any one of the rollers to a predetermined position facing the blanket cylinder; and a contact-separation unit configured to bring the roller held by the roller holding device and disposed at the predetermined position into and out of contact with the blanket cylinder.
A second aspect of the present invention for solving the aforementioned problem provides the liquid transfer apparatus according to the first aspect, characterized in that the liquid transfer apparatus includes an alignment unit configured to determine positions of the rollers relative to the roller holding device.
A third aspect of the present invention for solving the aforementioned problem provides the liquid transfer apparatus according to the first or second aspect, characterized in that the liquid transfer apparatus includes a position fixation unit configured to fix a position of the roller held by the roller holding device and disposed at the predetermined position.
A fourth aspect of the present invention for solving the aforementioned problem provides the liquid transfer apparatus according to any one of the first to third aspects, characterized in that the liquid transfer apparatus includes a printing pressure adjustment unit configured to adjust printing pressure between the blanket cylinder and each of the rollers being at the predetermined position.
In the liquid transfer apparatus according to the first aspect, a worker does not have to perform work of switching the roller (work of moving the roller to a print position) by using a crane in a small space between units in a printing press and can easily perform the switching of the roller in the liquid transfer apparatus. Accordingly, there is no risk of bringing the roller into contact with peripheral members around the roller and damaging the roller or the peripheral members.
In the liquid transfer apparatus according to the second aspect, each of the rollers held by the roller holding device can be moved to any position (phase) by the rotating operation of the roller holding device.
In the liquid transfer apparatus according to the third aspect, the roller can be brought into and out of contact with the blanket cylinder at the same position every time.
In the liquid transfer apparatus according to the fourth aspect, a state of the liquid to be transferred can be adjusted.
An embodiment of a liquid transfer apparatus according to the present invention is described below in detail with reference to the attached drawings. Note that the following embodiment is an embodiment in which the liquid transfer apparatus according to the present invention is employed as a coating apparatus in a printing press. The present invention is not limited to the following embodiment and various changes can be made within a scope not departing from the spirit of the present invention as a matter of course.
{Embodiment 1}
A configuration of the coating apparatus according to the embodiment is described with reference to
As illustrated in
Moreover, the coating apparatus 1 is provided with a chamber device (liquid supply device) 15 capable of supplying liquid (for example, coating liquid such as varnish) to the anilox roller 14 in contact with the coater cylinder 13. In the coating apparatus 1, when the sheet is conveyed on the impression cylinder 12, the coating liquid supplied to the anilox roller 14 by the chamber device 15 is transferred (applied as coating) to a surface of the sheet via the coater cylinder 13.
Furthermore, the coating apparatus 1 is provided with an anilox roller switching device 16. The anilox roller switching device 16 holds multiple (four in the embodiment) anilox rollers 14 and can move one of the multiple anilox rollers 14 to a predetermined position (transfer operation position) facing the coater cylinder 13 to bring the one anilox roller 14 into and out of contact with the coater cylinder 13 (move the anilox roller 14 to a contact position and a separated position).
As illustrated in
The anilox roller 14 which transfers the coating liquid to the sheet on the impression cylinder 12 (which is in contact with the coater cylinder 13) is one of the multiple anilox rollers 14 held by the anilox roller switching device 16 and is the anilox roller 14 moved from the separated position to the contact position at the transfer operation position (lower position in
As illustrated in
The roller magazine 31 is substantially formed of rotary shaft portions 41a, 41b which penetrate a frame 17 of the coating apparatus 1 to be rotatably supported by the frame 17, two side plate portions 42 which extend from axial direction inner portions of the rotary shaft portions 41a, 41b in a radial direction (up-down direction in
The attachment grooves 43 are formed to be capable of engaging with the attachment portions 23 of the anilox rollers 14, and pin holes 24, 45 for alignment are formed in the attachment portions 23 and the attachment grooves 43, respectively. Accordingly, the anilox rollers 14 are aligned relative to the roller magazine 31 by alignment pins 25 and are fixed to the roller magazine 31 by fixation bolts 26 in a state where the attachment portions 23 on both sides of the anilox rollers 14 in the axial direction thereof are engaged with the attachment grooves 43 of the roller magazine 31.
Moreover, the multiple attachment grooves 43 are provided at even angular intervals about the axis of rotation of the roller magazine 31 (four attachment grooves are provided at 90° intervals in the embodiment). Specifically, the multiple anilox rollers 14 are arranged at different phases about the axis of rotation of the roller magazine 31 and are supported to be rotatable about axes of rotation parallel to the axis of rotation of the roller magazine 31.
Moreover, as illustrated in
The magazine rotation device 32 is substantially formed of a magazine rotation gear (spur gear) 51 which is attached to the rotary shaft portion 41a on one axial side of the roller magazine 31, a first connection gear (spur gear) 52 which meshes with the magazine rotation gear 51, a second connection gear (worm gear) 54 which is rotated coaxially with the first connection gear 52 via a connection shaft 53, a motor rotation gear (worm gear) 55 which meshes with the second connection gear 54, and a magazine rotation motor 57 which is connected to the motor rotation gear 55 via a motor rotary shaft 56. Note that the connection shaft 53 is rotatably supported on a sub-frame 58 fixed to the frame 17, and the magazine rotation motor 57 is fixed to the sub-frame 58.
In the aforementioned configuration, when the magazine rotation motor 57 is rotationally driven in the magazine rotation device 32, the roller magazine 31 is rotationally driven together with the magazine rotation gear 51 via the motor rotation gear 55, the second connection gear 54, and the first connection gear 52. Rotationally driving the roller magazine 31 with the magazine rotation device 32 can cause the anilox rollers 14 to rotationally move about the axis of rotation of the roller magazine 31.
As illustrated in
Moreover, as illustrated in
The magazine rotation detection device 33 is substantially formed of a first connection gear (spur gear) 61 which is provided on the rotary shaft portion 41a on the one axial side of the roller magazine 31, a second connection gear (spur gear) 62 which meshes with the first connection gear 61, and an encoder 63 which is connected to the second connection gear 62. Note that the encoder 63 is fixed to a sub-frame 64 fixed to the frame 17.
In the configuration described above, the first connection gear 61 is rotationally driven together with the roller magazine 31 by the magazine rotation device 32. The second connection gear 62 meshing with the first connection gear 61 is then rotationally driven, and the rotating operation (rotation phase) of the second connection gear 62 is detected by the encoder 63.
Moreover, as illustrated in
The magazine alignment device 34 is substantially formed of alignment rollers 71 which are fixed to the roller magazine 31, a roller engagement member 72 which can engage with the alignment rollers 71, and an alignment cylinder 73 which can move the roller engagement member 72 toward and away from the alignment rollers 71.
Multiple (four in the embodiment which is the same as the number of the anilox rollers 14) alignment rollers 71 are provided in the circumferential direction of the roller magazine 31, and the magazine alignment device 34 can individually adjust the positions (transfer operation positions) of the multiple anilox rollers 14 held by the roller magazine 31.
Specifically, the alignment roller 71-1 located on an upper right side corresponds to the anilox roller 14-1 located on the lower side, the alignment roller 71-2 located on an upper left side corresponds to the anilox roller 14-2 located on the right side, the alignment roller 71-3 located on a lower left side corresponds to the anilox roller 14-3 located on the upper side, and the alignment roller 71-4 located on a lower right side corresponds to the anilox roller 14-4 located on the left side.
When the alignment cylinder 73 is extended, the roller engagement member 72 provided at a front end portion of the alignment cylinder 73 is engaged with one of the alignment rollers 71 (71-1). The engagement between the alignment roller 71 (71-1) and the roller engagement member 72 restricts the movement of the alignment roller (71-1) about the axis of rotation of the roller magazine 31, and the rotating operation of the roller magazine 31 is restricted at a predetermined rotation phase. In other words, in the roller magazine 31, the anilox roller 14 (14-1) corresponding to the alignment roller 71 (71-1) is aligned (fixed) at the transfer operation position.
When the anilox roller 14 (14-1) held by the roller magazine 31 is aligned at the transfer operation position, the anilox roller 14 (14-3) held on the opposite side (upper side in
Meanwhile, when the alignment cylinder 73 is contracted, the roller engagement member 72 provided in the front end portion of the alignment cylinder 73 is disengaged from the alignment roller 71. Disengaging of the roller engagement member 72 from the alignment roller 71 cancels the restriction on the rotating operation of the roller magazine 31, and the anilox rollers 14 held by the roller magazine 31 can be rotated.
The multiple alignment rollers 71 (71-1, 71-2. 71-3, 71-4) in the magazine alignment device 34 all have the same configuration and are each substantially formed of roller members 71a which engage with the roller engagement member 72 (comes into contact with engagement portions 72a being wedge-shaped grooves formed in the roller engagement member 72), disc-shaped roller holding members 71b by which the roller members 71a are rotatably held, and main body portions 71c by which the roller holding members 71b are rotatably held. The axes of rotation of the roller members 71a and the axes of rotation of the roller holding members 71b are shifted from each other. In other words, the roller members 71a and the roller holding members 71b are provided on the main body portions 71c to be eccentric to each other.
The roller holding members 71b are fixed to the main body portions 71c by split clamping using screw members 71d, and the roller members 71a can be moved relative to the main body portion 71c in directions orthogonal to the axes of rotation by loosening the screw members 71d and rotating the roller holding members 71b. In other words, the eccentric mechanism in each of the alignment rollers 71 enables adjustment of the rotation phase of the roller magazine 31, that is adjustment of the position (transfer operation position) of the anilox roller 14 held by the roller magazine 31 whose rotating operation is restricted by the engagement (contact) between the alignment roller 71 (roller members 71a) and the roller engagement member 72.
In summary, the magazine alignment device 34 can individually adjust the multiple alignment rollers 71 (71-1, 71-2, 71-3, 71-4) and, by adjusting these alignment rollers 71 (71-1, 71-2, 71-3, 71-4), individually adjust the transfer operation positions of the anilox rollers 14 (14-1, 14-2, 14-3, 14-4) corresponding to the respective alignment rollers 71.
Moreover, the magazine alignment device 34 is provided with a guide roller 74 which guides the roller engagement member 72 when the alignment cylinder 73 performs extending and contracting operations (extends or contracts). The guide roller 74 is substantially formed of roller members 74a which come into contact with side surfaces (guide surfaces) 72b of the roller engagement member 72, roller holding members 74b by which the roller members 74a are rotatably held, and main body portions 74c by which the roller holding members 74b are rotatably held. The axes of rotation of the roller members 74a and the axes of rotation of the roller holding members 74b are shifted from one another, that is, the roller members 74a and the roller holding members 74b are provided on the main body portions 74c to be eccentric to one another.
The roller holding members 74b are fixed to the main body portions 74c by split clamping using screw members 74d, and the roller members 74a can be moved relative to the main body portions 74c in directions orthogonal to the axes of rotation by loosening the screw members 74d and rotating the roller holding members 74b. In other words, the eccentric mechanism in the guide roller 74 enables adjustment of the position of the roller engagement member 72 (engagement portions 72a) in correspondence with the positions of the alignment rollers 71 (roller members 71a), the engagement member 72 guided by contact between the guide roller 74 (roller members 74a) and the roller engagement member 72 (side surfaces 72b). Since adjusting the position of the roller engagement member 72 changes the engagement positions with all of the alignment rollers 71 (71-1, 71-2, 71-3, 71-4), the transfer operation positions of the anilox rollers 14 (14-1, 14-2, 14-3, 14-4) can be adjusted all at once.
In this configuration, the alignment cylinder 73 and the guide roller 74 are fixed to sub-frames 76 pin-connected to the frame 17 via pin members 75. The pin members 75 are fixed to the frame 17 and are inserted into pin holes 76a formed in the sub-frames 76. The pinholes 76a are holes elongated in the vertical direction (up-down direction in
Moreover, as illustrated in
The roller contact-separation device 35 is substantially formed of eccentric bearings 81 by which the rotary shaft portions 41a, 41b of the roller magazine 31 are rotatably supported, first connection members 82 whose one end portions are connected to the eccentric bearings 81, second connection members 83 whose one end portions are connected the other end portions of the first connection members 82, and contact-separation motors 84 which are connected to the other end portions of the second connection members 83 via contact-separation rods 84a.
In this configuration, each of the eccentric bearings 81 is substantially formed of a fixation portion 81a fixed to a bearing hole 17a formed in the frame 17, an eccentric portion 81b rotatably supported on the fixation portion 81a, and a rotation portion 81c rotatably and eccentrically supported on the eccentric portion 81b, and each of the first connection members 82 is connected to the eccentric portion 81b of the corresponding eccentric bearings 81. Moreover, the second connection members 83 are pin-connected to the frame 17 via pin members 85 and are rotated (swung) about the pin members 85. Note that the contact-separation motors 84 are fixed to sub-frames 87 pin-connected to the frame 17 via pin members 86 and are supported to be rotatable relative to the frame 17. Furthermore, the contact-separation rods 84a are moved (extended and contacted) in the axial direction by being driven by the contact-separation motors 84.
Accordingly, in the roller contact-separation device 35, when the contact-separation rods 84a are moved in the axial direction (extending operation or contracting operation) by being driven by the contact-separation motors 84, the second connection members 83 are rotated (swung) about the pin members 85 and the first connection members 82 are moved in a substantially axial direction (reciprocating movement) to rotate the eccentric portions 81b of the eccentric bearings 81 relative to the fixation portions 81a. In other words, the eccentric mechanisms in the eccentric bearings 81 cause the roller magazine 31 to move in the direction orthogonal to the axial direction and the anilox roller 14 held by the roller magazine 31 is moved toward and away from the coater cylinder 13.
In the embodiment, it is assumed that, when the contact-separation rods 84a are moved (extended) toward one axial side by the contact-separation motors 84 to be set at first predetermined positions (extended to a first predetermined length, that is a roller contact position length), the anilox roller 14 at the transfer operation position is disposed at the contact position with the coater cylinder 13 by the eccentric mechanisms in the eccentric bearings 81. Moreover, it is assumed that, when the contact-separation rods 84a are moved (contracted) toward the other axial side by the contact-separation motors 84 to be set at second predetermined positions different from the first predetermined positions (contracted to a second predetermined length shorter than the first predetermined length, that is a roller separated position length), the anilox roller 14 at the transfer operation position is disposed at the separated position from the coater cylinder 13 by the eccentric mechanisms in the eccentric bearings 81. Furthermore, it is assumed that the contact position, that is printing pressure between the coater cylinder 13 and the anilox roller 14 is adjusted by the eccentric mechanisms in the eccentric bearings 81 by causing the contact-separation motors 84 to move the contact-separation rods 84a in the axial direction around the first predetermined positions (perform the extending and contracting operations around the first predetermined length).
Moreover, in the embodiment, the contact-separation motors 84 connected respectively to the rotary shaft portions 41a, 41b of the roller magazine 31 can be driven independently. Specifically, in
In other words, the roller contact-separation device 35 can move the anilox roller 14 while keeping it parallel to the coater cylinder 13 by driving the contact-separation motors 84 (84-1, 84-2) at the same phase and tilt the anilox roller 14 relative to the coater cylinder 13 by driving the contact-separation motors 84 (84-1, 84-2) at different phases.
The printing pressure between the coater cylinder 13 and the anilox roller 14 can be varied in the axial direction by bringing the anilox roller 14 in contact with the coater cylinder 13 with the anilox roller 14 tilted relative to the coater cylinder 13 as described above. Accordingly, the sheet can be subjected to such coating that the thickness of liquid (for example, coating liquid such as varnish) varies in the axial direction.
Moreover, the roller contact-separation device 35 is provided with encoders 88-1, 88-2 connected to the contact-separation motors 84 (one contact-separation motor 84-1 and the other contact-separation motor 84-2). The encoders 88-1, 88-2 detect the rotation phases (that is, movement amounts of the contact-separation rods 84a. the magnitude of the printing pressure between the coater cylinder 13 and the anilox roller 14) of the contact-separation motors 84 (one contact-separation motor 84-1 and the other contact-separation motor 84-2).
Note that, as illustrated in
Moreover, as illustrated in
The roller rotation device 36 is provided with multiple roller gears 91 which are provided on the other axial side (right side in
A roller linked rotation mechanism 94 by which the roller rotation gear shaft 93 is rotationally driven in link with the impression cylinder 12 and a roller independent rotation mechanism 95 by which the roller rotation gear shaft 93 is rotationally driven independent of the impression cylinder 12 are provided at an end of the roller rotation gear shaft 93 on the other axial side. The roller rotation gear shaft 93 is rotationally driven by the roller linked rotation mechanism 94 or the roller independent rotation mechanism 95.
The roller linked rotation mechanism 94 is substantially formed of a roller linked rotation gear 101 which is attached to the end of the roller rotation gear shaft 93 on the other axial side, a first connection gear 102 which meshes with the roller linked rotation gear 101, a second connection gear 103 which meshes with the first connection gear 102, a third connection gear 104 which meshes with the second connection gear 103, and an impression cylinder drive gear 105 which meshes with the third connection gear 104 and which drives the impression cylinder 12.
In this configuration, the first connection gear 102, the second connection gear 103, and the third connection gear 104 are rotatably supported on the frame 17, and the impression cylinder drive gear 105 is fixed to the impression cylinder 12 to be rotationally driven together with the impression cylinder 12. Moreover, the roller linked rotation gear 101 is provided with a clutch mechanism 101a formed of a one-way clutch mechanism and the rotating operation of the impression cylinder 12 is transmitted to the roller rotation gear shaft 93.
In the roller linked rotation mechanism 94, when the impression cylinder 12, that is the impression cylinder drive gear 105 is rotationally driven, the roller linked rotation gear 101 is rotationally driven via the third connection gear 104, the second connection gear 103, and the first connection gear 102. When the roller rotation gear shaft 93 is rotationally driven together with the roller linked rotation gear 101, the multiple anilox rollers 14 are rotationally driven via the roller rotation gear 92 and the roller gears 91.
The roller independent rotation mechanism 95 is substantially formed of a roller independent rotation gear (spur gear) 111 which is attached to the end of the roller rotation gear shaft 93 on the other axial side, a first connection gear (spur gear) 112 which meshes with the roller independent rotation gear 111, a second connection gear (spur gear) 114 which is rotated coaxially with the first connection gear 112 via a connection shaft 113, a motor rotation gear (spur gear) 115 which meshes with the second connection gear 114, and a roller independent rotation motor 117 which is connected to the motor rotation gear 115 via a motor rotary shaft 116.
The connection shaft 113 is rotationally supported on a sub-frame 118 fixed to the frame 17 and the roller independent rotation motor 117 is fixed to a sub-frame 119 fixed to the frame 17. The first connection gear 112 is provided with a clutch mechanism 112a formed of a one-way clutch mechanism, and a rotating operation of the roller independent rotation motor 117 is transmitted to the roller rotation gear shaft 93 via the roller independent rotation gear 111.
In the roller independent rotation mechanism 95, when the roller independent rotation motor 117 is driven to rotate, the roller independent rotation gear 111 is rotationally driven via the motor rotation gear 115, the second connection gear 114, and the first connection gear 112. When the roller rotation gear shaft 93 is rotationally driven together with the roller independent rotation gear 111, the multiple anilox rollers 14 are rotationally driven via the roller rotation gear 92 and the roller gears 91.
As illustrated in
An operation of rotating the holding lever 122 together with the pin member 123 relative to the attachment plates 124 (sub-frames 76) causes the chamber 121 to move toward and away from the anilox roller 14 at the transfer operation position. The chamber 121 is moved toward and away from the anilox roller 14 to be moved between a liquid supply operation position (see the solid lines in
Moreover, the chamber device 15 is provided with a chamber detection device 125 which can detect that the chamber device 15 is disposed at the retreat position. When the chamber detection device 125 detects the presence of the chamber device 15, the chamber device 15 is determined to be disposed at the retreat positon. Meanwhile, when the chamber detection device 125 does not detect the presence of the chamber device 15, the chamber device 15 is determined not to be disposed at the retreat positon but to be disposed at the liquid supply operation position. As a matter of course, a second chamber detection device (not illustrated) which can detect that the chamber device 15 is disposed at the liquid supply operation position may be provided.
As illustrated in
The opening portion 131 is an opening for replacing the anilox roller 14 held by the roller magazine 31. By opening the opening-closing door 132, the worker can unload anilox roller 14 at the replacement position through the opening portion 131 to the outside of the housing 11 by using a crane and also load another anilox roller into the housing 11 through the opening portion 131 by using the crane to install it in the anilox roller switching device 16 (roller magazine 31).
Note that the worker performs the replacement work of the anilox roller 14 in the anilox roller switching device 16 by using the not-illustrated crane, and a space for this work (space above the housing 11 (coating apparatus 1) in the vertical direction) is not a small space between units in the printing press. Thus, the worker can perform the work easily.
Moreover, the housing 11 in the coating apparatus 1 is provided with an opening portion 133 open on a side (side in the horizontal direction, right side in
The opening portion 133 is an opening for maintenance, inspection, and the like of the anilox roller switching device 16 and the chamber device 15. By opening the opening-closing door 134, the worker can access the anilox roller switching device 16 and the chamber device 15 in the housing 11 through the opening portion 133 and perform maintenance, inspection, and the like of these devices.
Moreover, the housing 11 in the coating apparatus 1 is provided with an opening portion 135 open on a side (side in the horizontal direction, left side in FIG. 1) of the anilox roller switching device 16, and the opening portion 135 is provided with an opening-closing door 136 which is opened toward the outside (side in the horizontal direction, left side in
The opening portion 135 is an opening for cleaning the anilox roller 14 held in the roller magazine 31. By opening the opening-closing door 136, the worker can access the anilox roller 14 at the cleaning position through the opening portion 135 and perform cleaning and the like of the anilox roller 14.
As a matter of course, the present invention is not limited to the configuration in which the worker accesses the anilox roller 14 at the cleaning position through the opening portion 135 and cleans the anilox roller 14 as in the embodiment. For example, as illustrated in
As illustrated in
Moreover, the coating apparatus 1 is provided with a roller selection switch 19 which is operated by the worker, as a roller selection device (unit) used to select the anilox roller 14 to be used for the coating (to be disposed at the transfer operation position). The roller selection switch 19 is electrically connected to the control device 18 and the control device 18 controls a roller switching operation of the coating apparatus 1 based on a signal sent from the roller selection switch 19.
Operations of the coating apparatus according to the embodiment are described with reference to
In the coating apparatus 1, when the sheet held on the impression cylinder 12 passes a contact position between the impression cylinder 12 and the coater cylinder 13, the coating liquid supplied to the anilox roller 14 by the chamber device 15 is transferred to a surface of the sheet via the coater cylinder 13 (see
This transfer operation of the coating apparatus 1 is performed in a state where a certain anilox roller 14 selected by the worker operating the roller selection switch 19 is in contact with the coater cylinder 13 (disposed at the contact position with the coater cylinder 13) at the transfer operation position and the chamber 121 is disposed at the liquid supply operation position (close to the anilox roller 14).
Next, when the content of printing performed on the sheet in the not-illustrated printing apparatus is changed, switching of the anilox roller 14 (roller switching operation of the coating apparatus 1) is performed as necessary. Specifically, in the coating apparatus 1, a certain anilox roller 14 corresponding to the printing content is selected based on a detection result of the roller selection switch 19 and the switching is performed such that the selected anilox roller 14 is brought into contact with the coater cylinder 13 at the transfer operation position.
As a matter of course, the present invention is not limited to the configuration which includes the roller selection switch 19 and in which the anilox roller 14 to be used for the coating is selected by the worker operating the roller selection switch as in the embodiment. The selection of the anilox roller 14 to be used for the coating may be automated.
For example, as illustrated in
Moreover, for example, as illustrated in
The roller switching operation of the coating apparatus 1 is described below in detail.
First, the roller contact-separation device 35 is operated to move the anilox roller 14 currently at the transfer operation position from the contact position with the coater cylinder 13 to the separated position from the coater cylinder 13 (see
Next, the chamber device 15 is operated to move the chamber 121 from the liquid supply operation position to the retreat position (see
Next, the magazine alignment device 34 is operated to set the roller magazine 31, that is the anilox rollers 14 to a rotatable state (see
In this case, the control device 18 controls operations of the magazine alignment device 34 (alignment cylinder 73) based on the detection result obtained by the chamber detection device 125 (see
Next, the magazine rotation device 32 is operated to move the selected anilox roller 14 to the transfer operation positon (see
In this case, the control device 18 controls operations of the magazine rotation device 32 (magazine rotation motor 57) based on a detection result obtained by the magazine rotation detection device 33 (see
Next, the magazine alignment device 34 is operated to align the roller magazine 31, that is the anilox rollers 14 (see
Next, the chamber device 15 is operated to move the chamber 121 from the retreat position to the liquid supply operation position (see
Next, the roller contact-separation device 35 is operated to move the selected anilox roller 14 from the separated position from the coater cylinder 13 to the contact position with the coater cylinder 13 (see
In this case, the control device 18 controls operations of the roller contact-separation device 35 (contact-separation motors 84) based on the detection result obtained by the chamber detection device 125 (see
Moreover, the control device 18 controls operations of the roller contact-separation device 35 (contact-separation motors 84-1, 84-2) based on detection results obtained by the encoders 88-1, 88-2 (see
The operations described above establishes a state where the selected anilox roller 14 is in contact with the coater cylinder 13 (disposed at the contact position with the coater cylinder 13) at the transfer operation position and the chamber 121 is disposed at the liquid supply operation position (close to the anilox roller 14), and the transfer operation of the coating apparatus 1 corresponding to the printing content is performed.
Note that the anilox rollers 14 are rotationally driven by the roller linked rotation mechanism 94 of the roller rotation device 36 in the transfer operation of the coating apparatus 1, and are rotationally driven by the roller independent rotation mechanism 95 of the roller rotation device 36 in the roller switching operation of the coating apparatus 1.
In the transfer operation of the coating apparatus 1, the impression cylinder 12 (not-illustrated impression cylinder drive device) is rotationally driven at a higher speed than that of the roller independent rotation motor 117. Accordingly, the rotating operation of the impression cylinder 12 is transmitted to the anilox rollers 14 by the clutch mechanism 101a in the roller linked rotation gear 101 via the roller linked rotation mechanism 94, and the anilox rollers 14 are rotationally driven together with the impression cylinder 12 by the roller linked rotation mechanism 94. In this case, the rotating operation of the impression cylinder 12 (anilox rollers 14 rotationally driven by the roller linked rotation mechanism 94) is not transmitted to the roller independent rotation motor 117 by the clutch mechanism 112a in the first connection gear 112. Rotationally driving the anilox rollers 14 together with the impression cylinder 12 in the transfer operation of the coating apparatus 1 as described above enables easy phase matching with the not-illustrated printing apparatus and the like.
Meanwhile, the driving of the impression cylinder 12 is stopped in the roller switching operation of the coating apparatus 1. Accordingly, the anilox rollers 14 are rotationally driven by the roller independent rotation mechanism 95, independent of the impression cylinder 12. In this case, the rotating operation of the roller independent rotation motor 117 (anilox rollers 14 rotationally driven by the roller independent rotation mechanism 95) is not transmitted to the impression cylinder 12 by the clutch mechanism 101a in the roller linked rotation gear 101. Rotationally driving the anilox rollers 14 independent of the impression cylinder 12 in the roller switching operation of the coating apparatus 1 as described above allows rotational drive of the anilox rollers 14 in the case where the drive of the not-illustrated printing apparatus or the like is temporary stopped, and can prevent hardening of the coating liquid on the anilox rollers 14.
As a matter of course, the present invention is not limited to the configuration including the clutch mechanisms 101a, 112a formed of the one-way clutch mechanisms as in the embodiment. For example, the control device 18 may operate the clutch mechanism 101a in the roller linked rotation gear 101 and the clutch mechanism 112a in the first connection gear 112 to switch between the rotating operation of the anilox rollers 14 by the roller linked rotation mechanism 94 and the rotation operation of the anilox rollers 14 by the roller independent rotation mechanism 95.
Moreover, the present invention is not limited to the configuration in which all of the anilox rollers 14 held by the roller magazine 31 are always rotationally driven by the roller linked rotation mechanism 94 or the roller independent rotation mechanism 95 as in the embodiment. For example, clutch mechanisms may be provided respectively in the roller gears 91 of the multiple anilox rollers 14 to temporarily stop the rotating drive of a certain one or some of the anilox rollers 14 held by the anilox roller switching device 16.
In this configuration, it is possible to, for example, stop the rotation drive of the anilox roller 14 at the cleaning position and easily clean this anilox roller 14 during the transfer operation by the coating apparatus 1. Moreover, it is possible to, for example, stop the rotation drive of the anilox roller 14 at the replacement position and easily perform replacement of the anilox roller 14 to be described later during the transfer operation by the coating apparatus 1.
Next, when there is a request to replace any of the anilox rollers 14 held by the roller magazine 31 with another anilox roller, the replacement of the anilox roller 14 (roller replacement operation of the coating apparatus 1) is performed. The roller replacement operation of the coating apparatus 1 is described below in detail.
First, the roller contact-separation device 35, the chamber device 15, the magazine alignment device 34, and the magazine rotation device 32 are operated as in the aforementioned roller switching operation of the coating apparatus 1, and the anilox roller 14 to be replaced is moved to the replacement position (see
Next, the anilox roller 14 at the replacement position is unloaded from the coating apparatus 1. Specifically, the worker opens the opening-closing door 132 of the housing 11, removes the fixation bolts 26 of the anilox roller 14 at the replacement position, and unloads the anilox roller 14 to the outside of the housing 11 by using the not-illustrated crane.
Next, the new anilox roller 14 is loaded into the coating apparatus 1. Specifically, the worker loads the new anilox roller 14 into the housing 11 by using the not-illustrated crane, aligns the anilox roller 14 with the roller magazine 31 by using the alignment pins 25, and fixes the anilox roller 14 to the roller magazine 31 by using the fixation bolts 26.
Since the replacement position of the anilox roller 14 is in an upper portion of the coating apparatus 1 in the vertical direction and the opening-closing door 132 is located above the anilox roller 14 at the replacement position in the vertical direction, a sufficient work space for the worker to load and unload the anilox roller 14 by using the crane is secured. Accordingly, the worker can easily perform the work of loading and unloading the anilox roller 14 by using the crane without bringing the anilox roller 14 into contact with peripheral members or the like.
The embodiment of the liquid transfer apparatus according to the present invention has been described above. In the embodiment, the roller magazine 31 forms a roller holding device configured to detachably hold the multiple rollers (anilox rollers 14) and perform the rotating operation to move any one of the multiple rollers to the predetermined position facing the blanket cylinder (coater cylinder 13), the roller contact-separation device 35 forms a contact-separation unit configured to bring the roller held by the roller holding device and disposed at the predetermined position into and out of contact with the blanket cylinder, the attachment portions 23, the pinholes 24, the alignment pins 25, the fixation bolts 26, the attachment grooves 43, and the pinholes 45 form an alignment unit configured to determine the position of each roller relative to the roller holding device, the magazine alignment device 34 forms a position fixation unit configured to fix the position of the roller held by the roller holding device and disposed at the predetermined position, and the roller contact-separation device 35 forms a printing pressure adjustment unit configured to adjust the printing pressure between the roller and the blanket cylinder. As a matter of course, the liquid transfer apparatus according to the present invention is not limited to that in the embodiment and various changes can be made within a scope not departing from the spirit of the present invention. For example, a scattering prevention device which prevents scattering of the coating liquid, a solvent, and the like in the coating apparatus may be additionally provided.
For example, as illustrated in
In this example, multiple (four in
Moreover, multiple (four in
Providing the radial covers 150 as the scattering prevention device as described above can prevent the coating liquid, the solvent, and the like from scattering due to the rotating operation of the anilox rollers 14 and attaching to other anilox rollers 14 and the like. Moreover, providing the axial covers 160 as the scattering prevention device can prevent the coating liquid, the solvent, and the like from scattering due to the rotating operation of the anilox rollers 14 and attaching to other peripheral devices, peripheral members, and the like.
1 COATING APPARATUS (LIQUID TRANSFER APPARATUS)
11 HOUSING
12 IMPRESSION CYLINDER
13 COATER CYLINDER (BLANKET CYLINDER)
14 ANILOX ROLLER (ENGRAVED CYLINDER, ROLLER)
15 CHAMBER DEVICE (LIQUID SUPPLY DEVICE)
16 ANILOX ROLLER SWITCHING DEVICE
17 FRAME
17A BEARING HOLE
18 CONTROL DEVICE
19 ROLLER SELECTION SWITCH (ROLLER SELECTION DEVICE)
21 CYLINDER PORTION
22 ROTARY SHAFT PORTION
23 ATTACHMENT PORTION (ALIGNMENT UNIT)
24 PIN HOLE (ALIGNMENT UNIT)
25 ALIGNMENT PIN (ALIGNMENT UNIT)
26 FIXATION BOLT (ALIGNMENT UNIT)
31 ROLLER MAGAZINE (ROLLER HOLDING DEVICE)
32 MAGAZINE ROTATION DEVICE
33 MAGAZINE ROTATION DETECTION DEVICE
34 MAGAZINE ALIGNMENT DEVICE (POSITION FIXATION UNIT)
35 ROLLER CONTACT-SEPARATION DEVICE (CONTACT-SEPARATION UNIT, PRINTING PRESSURE ADJUSTMENT UNIT)
36 ROLLER ROTATION DEVICE
41A, 41B ROTARY SHAFT PORTION
42 SIDE PLATE PORTION
43 ATTACHMENT GROOVE (ALIGNMENT UNIT)
44 CONNECTION PORTION
45 PIN HOLE (ALIGNMENT UNIT)
51 MAGAZINE ROTATION GEAR
52 FIRST CONNECTION GEAR
53 CONNECTION SHAFT
54 SECOND CONNECTION GEAR
55 MOTOR ROTATION GEAR
56 MOTOR ROTARY SHAFT
57 MAGAZINE ROTATION MOTOR
58 SUB-FRAME
61 FIRST CONNECTION GEAR
62 SECOND CONNECTION GEAR
63 ENCODER
64 SUB-FRAME
71 ALIGNMENT ROLLER
71A ROLLER MEMBER
71B ROLLER HOLDING MEMBER
71C MAIN BODY PORTION
71D SCREW MEMBER
72 ROLLER ENGAGEMENT MEMBER
72A ENGAGEMENT PORTION
72B SIDE SURFACE (GUIDE SURFACE)
73 ALIGNMENT CYLINDER
74 GUIDE ROLLER
74A ROLLER MEMBER
74B ROLLER HOLDING MEMBER
74C MAIN BODY PORTION
74D SCREW MEMBER
75 PIN MEMBER
76 SUB-FRAME
76A PIN HOLE
76B INSERTION HOLE
77 BEARING
81 ECCENTRIC BEARING
81A FIXATION PORTION
81B ECCENTRIC PORTION
81C ROTATION PORTION
82 FIRST CONNECTION MEMBER
83 SECOND CONNECTION MEMBER
84 CONTACT-SEPARATION CYLINDER
84A CONTACT-SEPARATION ROD
85 PIN MEMBER
86 PIN MEMBER
87 SUB-FRAME
88-1, 88-2 ENCODER
91 ROLLER GEAR
92 ROLLER ROTATION GEAR
93 ROLLER ROTATION GEAR SHAFT
94 ROLLER LINKED ROTATION MECHANISM
95 ROLLER INDEPENDENT ROTATION MECHANISM
101 ROLLER LINKED ROTATION GEAR
101A CLUTCH MECHANISM
102 FIRST CONNECTION GEAR
103 SECOND CONNECTION GEAR
104 THIRD CONNECTION GEAR
105 IMPRESSION CYLINDER DRIVE GEAR
111 ROLLER INDEPENDENT ROTATION GEAR
112 FIRST CONNECTION GEAR
112A CLUTCH MECHANISM
113 CONNECTION SHAFT
114 SECOND CONNECTION GEAR
115 MOTOR ROTATION GEAR
116 MOTOR ROTARY SHAFT
117 ROLLER INDEPENDENT ROTATION MOTOR
118 SUB-FRAME
119 SUB-FRAME
121 CHAMBER
122 HOLDING LEVER
123 PIN MEMBER
124 ATTACHMENT PLATE
125 CHAMBER DETECTION DEVICE
131 OPENING PORTION
132 OPENING-CLOSING DOOR
133 OPENING PORTION
134 OPENING-CLOSING DOOR
135 OPENING PORTION
136 OPENING-CLOSING DOOR
| Number | Date | Country | Kind |
|---|---|---|---|
| 2016-248566 | Dec 2016 | JP | national |
| 2017-091237 | May 2017 | JP | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 1024473 | Firm | Apr 1912 | A |
| 5081928 | Harrison | Jan 1992 | A |
| 5112208 | Voth | May 1992 | A |
| 5154602 | Harrison | Oct 1992 | A |
| 5938080 | Haaser | Aug 1999 | A |
| 20030200883 | Bitterich | Oct 2003 | A1 |
| 20060272526 | Chen | Dec 2006 | A1 |
| 20090078138 | Masuch | Mar 2009 | A1 |
| Number | Date | Country |
|---|---|---|
| 11 40 205 | Nov 1962 | DE |
| 197 53 136 | Jun 1999 | DE |
| 0 468 655 | Jan 1992 | EP |
| 2245527 | Jan 1992 | GB |
| 2003-311931 | Nov 2003 | JP |
| Entry |
|---|
| Extended European Seach Report dated Apr. 20, 2018 issued in the corresponding EP Application No. 17206700.1. |
| Chinese Office Action and Search Report for Chinese Application No. 201711363819.4, dated Oct. 31, 2019, with partial English translation. |
| Number | Date | Country | |
|---|---|---|---|
| 20180178504 A1 | Jun 2018 | US |
