The present disclosure relates to liquid transfer systems for use with bulk containers in the transportation, storage, and delivery of bulk materials.
The transportation of large quantities of bulk liquids or solids has traditionally been carried out by tanker trucks or the like, whereas smaller quantities thereof have been shipped or transported in conventional 55-gallon drums. However, use of such drums has a number of problems, such as their weight and their tendency to leak, dent, and corrode. Furthermore, there are significant costs associated with the handling, use, and disposal of 55-gallon drums, and there are situations where amounts greater than 55 gallons, but less than that carried by a tanker truck, are needed.
One area, for example, where various quantities of bulk material are often needed is the agricultural industry. Individual production sites in the agricultural industry (e.g. farms) are more numerous and more geographically dispersed than in other industries, and are often relatively remote from major transport arteries. Furthermore, due to the number of sites and their size, intermediate, but generally not tanker-sized, amounts of materials such as fertilizer and crop protection chemicals are often required for each site. Distribution channels for the agricultural industry have evolved to deal with this geographical dispersion through use of a number of intermediaries, and generally there is at least one step in the distribution channel between the original supplier and the agricultural site. This leads to the need to be able to safely transport bulk materials where loading, unloading, and temporary storage may occur repeatedly before delivery and use at a final site.
When bulk material is potentially hazardous, as may be the case for fertilizers or crop protection chemicals, repeated handling of the bulk containers can increase the risk of damage to the containers and potential spills. As most crop protection chemicals have a high price/volume ratio and many may be potentially hazardous if spilled or leaked, container integrity is very important.
Increasingly, volumes of bulk materials such as those used in agriculture are being purchased by end-users in large refillable containers sometimes referred to as shuttles. Many of these shuttles may be more formally referred to as intermediate bulk containers (IBC) and may come in a variety of different sizes. Requirements for these types of containers are outlined in various D.O.T. and F.D.A. regulations, and are specifically described in 49 CFR Section 178. IBCs may include numerous types of designs, including metal IBCs (i.e., those constructed of metal), rigid plastic IBCs (i.e., those constructed of all-plastic material), and composite IBCs (i.e., those that include a rigid outer package enclosing a plastic inner receptacle). IBCs may define a capacity in the range of 100-550 gallons.
IBCs may have an integral pump or connector for an external pump to permit transfer of liquid, and are commonly shipped on a pallet and handled by a forklift. For example, the liquid transfer system may provide a 150 gallon tank that is suspended on a frame, which then delivers material to a 5-10 gallon measuring vessel for mixing into carrier liquid for delivery, typically at an agricultural site.
While a great deal of progress has been made in providing bulk material containers, particularly those suited for intermediate sized amounts of material, many of these containers are still awkward to deliver, and difficult to use.
The present invention provides a transfer system and methods of use that can be used to separately receive, support, and/or rinse one or more bulk containers. Specifically, a platform or stand (e.g., an Intermediate Container Platform (ICP)) may support a variety of different sized interchangeable bulk containers (e.g., Intermediate Bulk Containers (IBCs)). The bulk containers may be any type of container or tank that is used for transporting and storing, for example, bulk chemicals (e.g., solutions, fertilizer, etc.). The transfer system may also include a measuring vessel or measuring container that may be fluidly coupled or attached to and removed from each bulk container that is positioned on the platform or stand (e.g., using a quick connect hose or connection apparatus) to transfer solution from the bulk container to the measuring vessel. Each bulk container that is positioned on top of the platform or stand may be removed and replaced with a different bulk container (e.g., of the same or different size). The platform or stand may include a variety of different materials such as, e.g., plastic (e.g., by a mold process) or metal.
The transfer system may also include a flow control apparatus that is fluidly coupled to a storage container configured to store fluid (e.g., liquid, water, etc.) and fluidly coupled to the measuring vessel. The flow control apparatus combines (e.g., mixes) the fluid of the storage container with the bulk chemicals of the measuring vessel at a predetermined ratio (e.g., determined by the volume of fluid present in the storage container and the volume of bulk chemicals in the measuring vessel) to be dispersed out of the flow control apparatus (e.g., to a spraying container). The flow control apparatus may also include a port that may be fluidly coupled to a rinse tube such that the fluid of the storage container may be used to rinse either the bulk container or the measuring vessel to clean any remaining bulk materials therein.
One exemplary transfer system for receiving and supporting one of a first bulk container and a second bulk container may include a platform apparatus, a measuring vessel apparatus, and a connection apparatus. Each of the first and second bulk containers may be configured to hold a solution. The first bulk container may include a first container base having a first cross-sectional area and the second bulk container may include a second container base having a second cross-sectional area greater than the first cross-sectional area. The platform apparatus may include a receiving platform portion, a base platform portion, and one or more sidewalls including a first sidewall extending between the receiving platform portion and the base platform portion and a second sidewall opposing the first sidewall and extending between the receiving platform portion and the base platform portion. The receiving platform portion may be configured to separately receive each of the first and second bulk containers. The platform apparatus may include a first plurality of supports extending along the first sidewall and a second plurality of supports extending along the second sidewall. Each of the first plurality of supports and the second plurality of supports may extend between the receiving platform portion and the base platform portion at a distance inwards from the first and second sidewalls, respectively.
The measuring vessel apparatus may be coupled to the platform apparatus and configured to hold and measure the solution. The measuring vessel apparatus may define a measuring vessel inlet and a measuring vessel outlet. The connection apparatus may extend from a first end connection region to a second end connection region. The connection apparatus may define a passageway configured to transfer fluid between the first end connection region and the second end connection region. The first end connection region may be coupled to the measuring vessel inlet and the second end connection region may be removably couplable to a bulk container outlet of each of the first and second bulk containers. The connection apparatus may be configured to transfer the solution in either of the first or second bulk container to the measuring vessel apparatus.
In one or more embodiments, each of the first and second pluralities of supports may define a center point. The center points of each of the first plurality of supports may define a first support axis and the center points of each of the second plurality of supports may define a second support axis. A support width may be defined between the first support axis and the second support axis. The support width may be less than or equal to a width of each of the first and second bulk containers. In one or more embodiments, the distance inwards from the first and second sidewalls may be measured between the first support axis and the first sidewall and between the second support axis and the second sidewall, respectively. The distance may be between 3 inches and 6 inches.
In one or more embodiments, the transfer system may also include a flow control apparatus. The flow control apparatus may define a flow control inlet, a flow control outlet, and a measuring vessel port therebetween in fluid communication with the measuring vessel outlet. The flow control apparatus may be configured to transport fluid from the flow control inlet to the flow control outlet such that the solution in the measuring vessel apparatus may be moved from the measuring vessel port towards the flow control outlet and mixes with the fluid. In one or more embodiments, the flow control apparatus may also define one or more rinse ports positioned upstream of the measuring vessel port and in fluid communication with the fluid from the flow control inlet before the solution mixes with the fluid. In one or more embodiments, the one or more rinse ports may be positioned upstream or downstream of the measuring vessel port. In one or more embodiments, the transfer system may also include one or more rinse tubes configured to transfer fluid from the one or more rinse ports to the measuring vessel apparatus, the first bulk container when received on the receiving platform portion, or the second bulk container when received on the receiving platform portion to rinse the measuring vessel apparatus, the first bulk container, or the second bulk container. The one or more rinse tubes may include a first rinse tube portion extending from a first rinse tube inlet to a first rinse tube outlet and a second rinse tube portion extending from a second rinse tube inlet to a second rinse tube outlet. Each of the first and second rinse tube inlets may be removably couplable to the one or more rinse ports, the first rinse tube outlet may be removably couplable to a container inlet of either of the first and second bulk containers, and the second rinse tube outlet may be removably couplable to a vessel rinsing inlet of the measuring vessel apparatus.
In one or more embodiments, the transfer system may also include a bulk container nozzle fluidly connected to the first rinse tube outlet and configured to spray fluid into either of the first or second bulk containers. The transfer system may also include a measuring vessel nozzle fluidly connected to the second rinse tube outlet and configured to spray fluid into the measuring vessel apparatus. In one or more embodiments, the connection apparatus may be configurable between an attached configuration and a detached configuration. The second end connection region may be coupled to at least one of the bulk container outlets of the first or second bulk container when the connection apparatus is in the attached configuration such that fluid passes between the bulk container outlet of either of the first or second bulk container and the measuring vessel inlet. The second end connection region need not be coupled to the bulk container outlet of either of the first or second bulk container when the connection apparatus is in the detached configuration. In one or more embodiments, the platform apparatus may include a holding apparatus configured to support the second end connection region when the second end connection region is not coupled to the bulk container outlet of either of the first and second bulk containers.
In one or more embodiments, the bulk container outlet of each of the first and second bulk containers may be positioned on a bulk container surface adjacent the first container base and the second container base, respectively. The platform apparatus may define a platform cavity inward from a plane defined by one of the one or more sidewalls. At least a portion of the measuring vessel apparatus may be positioned in the platform cavity. In one or more embodiments, the transfer system may also include one or more straps configured to secure one of the first and second bulk containers to the platform apparatus. Each of the one or more straps may extend from a first end strap region coupled to the platform apparatus proximate the first sidewall to a second end strap region coupled to the platform apparatus proximate the second sidewall. The first or second bulk container may be positioned between the one or more straps and the receiving platform portion. In one or more embodiments, at least one of the one or more sidewalls of the platform apparatus may include one or more steps configured to allow a user to step thereon.
In one or more embodiments, the transfer system may include an additional platform apparatus that is identical to and stackable on the platform apparatus and may include a receiving platform portion, a base platform portion, and one or more sidewall portions extending between the receiving platform portion of the additional platform apparatus and the base platform portion of the additional platform apparatus. The receiving platform portion of the platform apparatus may be configured to mate with the base platform portion of the additional platform apparatus and the base platform portion of the platform apparatus may be configured to mate with the receiving platform portion of the additional platform apparatus.
Another exemplary transfer system for receiving and supporting one of a first bulk container and a second bulk container may include a platform apparatus, a measuring vessel apparatus, a connection apparatus, a flow control apparatus, and one or more rinse tubes. Each of the first and second bulk containers may be configured to hold a solution. The first bulk container may include a first container base having a first cross-sectional area and the second bulk container may include a second container base having a second cross-sectional area greater than the first cross-sectional area. The platform apparatus may include a receiving platform portion, a base platform portion, and one or more sidewalls extending between the receiving platform portion and the base platform portion. The receiving platform portion may be configured to separately receive each of the first and second bulk containers. The measuring vessel apparatus may be coupled to the platform apparatus and may be configured to hold and measure the solution. The measuring vessel apparatus may define a measuring vessel inlet and a measuring vessel outlet. The connection apparatus may extend from a first end connection region to a second end connection region. The connection apparatus may define a passageway configured to transfer fluid between the first end connection region and the second end connection region. The first end connection region may be coupled to the measuring vessel inlet and the second end connection region may be removably couplable to a bulk container outlet of each of the first and second bulk containers. The connection apparatus may be configured to transfer the solution in either of the first or second bulk container to the measuring vessel apparatus.
The flow control apparatus may define a flow control inlet, flow control outlet, and a measuring vessel port therebetween in fluid communication with the measuring vessel outlet. The flow control apparatus may be configured to transport fluid from the flow control inlet to the flow control outlet such that the solution in the measuring vessel apparatus may be moved from the measuring vessel port towards the flow control outlet and mixes with the fluid. The flow control apparatus may also define one or more rinse ports. The one or more rinse tubes may be configured to transfer fluid from the one or more rinse ports to the measuring vessel apparatus, the first bulk container when received by the platform apparatus, or the second bulk container when received by the platform apparatus to rinse the measuring vessel apparatus, the first bulk container, or the second bulk container. The one or more rinse tubes may include a first rinse tube portion extending from a first rinse tube inlet to a first rinse tube outlet and a second rinse tube portion extending from a second rinse tube inlet to a second rinse tube outlet. Each of the first and second rinse tube inlets may be removably couplable to the one or more rinse ports, the first rinse tube outlet may be removably couplable to a container inlet of either of the first and second bulk containers, and the second rinse tube outlet may be removably couplable to a vessel rinsing inlet of the measuring vessel apparatus.
One exemplary method of using and replacing one of a first bulk container and a second bulk container on a platform apparatus may include providing a platform apparatus, a measuring vessel apparatus, and a connection apparatus. Each of the first and second bulk containers may be configured to hold a solution, wherein the first bulk container may include a first container base having a first cross-sectional area and the second bulk container may include a second container base having a second cross-sectional area greater than the first cross-sectional area. The platform apparatus may include a receiving platform portion, a base platform portion, and one or more sidewalls extending between the receiving platform portion and the base platform portion. The measuring vessel apparatus may be coupled to the platform apparatus, may be configured to hold and measure a solution, and may define a measuring vessel inlet and a measuring vessel outlet. The connection apparatus may extend from a first end connection region to a second end connection region and may define a passageway configured to transfer fluid between the first end connection region and the second end connection region. The first end connection region may be coupled to the measuring vessel inlet.
The method may also include supporting the first bulk container on the receiving platform portion and coupling the second end connection region of the connection apparatus to a bulk container outlet of the first bulk container to fluidly couple the first bulk container to the measuring vessel apparatus. Further, the method may include transferring solution in the first bulk container to the measuring vessel apparatus using the connection apparatus. The method may also include uncoupling the second end connection region from the bulk container outlet of the first bulk container and removing the first bulk container from the receiving platform portion.
The method may further include supporting the second bulk container on the receiving platform portion, coupling the second end connection region of the connection apparatus to a bulk container outlet of the second bulk container to fluidly couple the second bulk container to the measuring vessel apparatus, and transferring solution in the second bulk container to the measuring vessel apparatus using the connection apparatus.
In one or more embodiments, the method may also include transferring fluid through a flow control apparatus from a flow control inlet to a flow control outlet such that the solution in the measuring vessel apparatus may be moved from the measuring vessel outlet through a measuring vessel port of the flow control apparatus towards the flow control outlet and mixes with the fluid. The measuring vessel outlet may be fluidly coupled to the measuring vessel port of the flow control apparatus and may be positioned between the flow control inlet and the flow control outlet. In one or more embodiments, the method may further include rinsing either of the first or second bulk containers using a bulk container rinse tube. The bulk container rinse tube may extend from a container rinse tube inlet removably couplable to one or more rinse ports of the flow control apparatus towards a container rinse tube outlet removably couplable to a container inlet of each of the first and second bulk containers. The fluid may transfer from the flow control inlet through the bulk container rinse tube to rinse either of the first or second bulk containers. In one or more embodiments, the method may also include rinsing the measuring vessel apparatus using a measuring vessel rinse tube. The measuring vessel rinse tube may extend from a measuring vessel rinse tube inlet removably couplable to one or more rinse ports of the flow control apparatus towards a measuring vessel rinse tube outlet removably couplable to a vessel rinsing inlet of the measuring vessel apparatus. The fluid may transfer from the flow control inlet and through the measuring vessel rinse tube to rinse the measuring vessel apparatus.
The above summary is not intended to describe each embodiment or every implementation of the present disclosure. A more complete understanding will become apparent and appreciated by referring to the following detailed description and claims taken in conjunction with the accompanying drawings.
In the following detailed description of illustrative embodiments, reference is made to the accompanying figures of the drawing which form a part hereof, and in which are shown, by way of illustration, specific embodiments which may be practiced. It is to be understood that other embodiments may be utilized and structural changes may be made without departing from (e.g., still falling within) the scope of the disclosure presented hereby.
Exemplary apparatus and systems shall be described with reference to
The present disclosure relates generally to transfer systems (e.g., for liquids) and methods for supporting and rinsing bulk containers received on a platform apparatus of the transfer system. The platform apparatus may be configured to receive a variety of different sized bulk containers. The bulk containers may include bulk chemicals or solution that is provided into a measuring vessel apparatus (e.g., by gravity) such that the solution may be combined with a fluid, such as water (e.g., from an additional/storage container), at a predetermined ratio and dispersed into a sprayer container (e.g., a container that stores the mixed water and solution that may be sprayed). The transfer system may also include one or more rinse tubes that transfer fluid (e.g., water from the additional/storage container) to rinse bulk chemical (e.g., residue) from the bulk container or measuring vessel apparatus.
A platform apparatus 110 for a transfer system 100 (see, e.g., transfer system 100 of
The platform apparatus 110 may also include one or more sidewalls 116 extending between the receiving platform portion 112 and the base platform portion 114. As shown in
The platform apparatus 110 may include (e.g., be formed of) one or more materials such as, e.g., plastic, metal, fiberglass, epoxy resin, polymer, etc. Additionally, the platform apparatus 110 may be made or formed in a variety of different ways such as, e.g., rotary or spin molding, injection molding, forging, thermoforming, etc. The platform apparatus 110 may include a variety of features such as, e.g., those described in U.S. Pat. App. Pub. No. 2007/0045355 entitled, “Bulk Container with Collapsible Support,” which is hereby incorporated by reference.
The platform apparatus 110 may include features such that the platform apparatus 110 may be easily transported and readily stacked (e.g., to facilitate transportation of multiple platform apparatus 110). For example, the platform apparatus 110 may be stacked as shown in
Additionally, the platform apparatus 110 may define one or more indentations 109 that protrude into (e.g., inward toward the interior of) the platform apparatus 110. The one or more indentations 109 may be positioned proximate the base platform portion 114. The one or more indentations 109 may define a shape that is complementary and receptive to the one or more protrusions 111 such that multiple platform apparatus 110 may be stacked (e.g., nested) on one another in a non-obstructive way. Also, the mating of the one or more protrusions 111 and the one or more indentations 109 may help to restrict movement of the platform apparatus 110 relative to one another when nested or stacked. As shown in
The platform apparatus 110 may also define one or more lift channels 115 proximate the base platform portion 114. The one or more lift channels 115 may extend into the platform apparatus 110 towards the receiving platform portion 112. The one or more lift channels 115 may be configured to assist in moving the platform apparatus 110 by, e.g., allowing tines of a forklift to extend within the one or more lift channels 115 to lift the platform apparatus 110. For example, the one or more lift channels 115 may extend along one or both of the first and second sidewalls 122, 124 (e.g., spaced a distance inward therefrom) and define an opening in the sidewall between the first and second sidewalls 122, 124 such that, e.g., the tines of a forklift may be positioned proximate (e.g., under) the base platform portion 114. For example, the one or more lift channels 115 may be aligned in a generally parallel fashion and equidistant from the center of the platform apparatus to allow for entry by forklift tines.
In one or more embodiments, at least one of the one or more sidewalls 116 of the platform apparatus 110 may include one or more steps 120. The one or more steps 120 may be configured to provide a location for an individual to “step-up” and support the weight of the individual to access components that are higher up (e.g., the bulk container 10 as shown in
The platform apparatus 110 may also include a plurality of supports 126, 128 configured to strengthen the platform apparatus 110 to, e.g., help support weight added to (e.g., positioned on) the receiving platform portion 112. In one or more embodiments, the plurality of supports 126, 128 may be described as not collapsible under the weight of a bulk container 10 filled with bulk material. The plurality of supports 126, 128 may be provided (e.g., positioned or formed) in a variety of different ways. For example, the platform apparatus 110 may be formed (e.g., spin/rotational molded, injection molded, etc.) around and integral with the plurality of supports 126, 128 such that the plurality of supports 126, 128 are integral with one or both of the receiving platform portion 112 and the base platform portion 114. Additionally, for example, as shown in
The first plurality of supports 126 and the second plurality of supports 128 may be described as extending along the first and second sidewalls 122, 124, respectively, at a distance 101 inwards (e.g., an offset) from the first and second sidewalls 122, 124, respectively. In one or more embodiments, the distance 101 inwards may be described as measured from a center point 125 of each of the first plurality of supports 126 and the second plurality of supports 128. For example, each of the first plurality of supports 126 may define a center point 125 and each of the second plurality of supports 128 may define a center point 125. The center points 125 of the first plurality of supports 126 may align to define a first support axis 127 and the center points 125 of the second plurality of supports 128 may align to define a second support axis 129. In one or more embodiments, the distance 101 inwards may be measured between the first sidewall 122 and the first support axis 127 and between the second sidewall 124 and the second support axis 129. As shown in
As shown in
As shown in
The receiving platform portion 112 may separately receive and support a bulk container 10 defined by one or more bulk container surfaces 11 as shown in
The one or more sidewalls 513 of the bulk container surfaces 11 may be positioned generally parallel to the one or more sidewalls 116 of the platform apparatus 110 between the first and second sidewalls 122, 124. The bulk container outlet 14 may be positioned lower on the bulk container 10 than the bulk container inlet 16 (e.g., located on the top surface 512) to facilitate transfer and retention of bulk material by gravity in the bulk container 10. Furthermore, the bulk container outlet 14 may be positioned proximate the bottom surface 511 of the bulk container 10 to facilitate egress of released bulk material by gravity. The bulk container outlet 14 may also include a valve to restrict and allow solution to move from the bulk container 10 to a measuring vessel apparatus 130 of the transfer system 100.
The bulk container 10 may include a variety of different sizes and shapes as illustrated in
For example, a first bulk container 20 (e.g., as shown transparent in
Further, the bulk container 10 may define a variety of shapes and surfaces. For example, the bulk container 10 may define a shape that is cubed, cuboid, “box-like”, pyramidal, coned, sphere-like, cylindrical, etc. Additionally, the bulk container 10 may include a base (e.g., first and second container bases 22, 32) received by the platform apparatus 110 that defines a variety of different shapes (e.g., a cross-section across the base of the bulk container 10). For example, the base of the bulk container 10 may define a shape that is square, rectangular, triangular, circular, etc. The base of the bulk container 10 may also define a bulk container width 12. The bulk container width 12 may be measured between, e.g., points farthest from one another on the base, points on an outer edge of the base, opposing sides of a rectangular base, etc.
For each of the first and second bulk containers 20, 30, the corresponding first and second container bases 22, 32 may overlap at least a portion of each (or, e.g., at least one) of the first plurality of supports 126 and the second plurality of supports 128 when either of the first or second bulk container 20, 30 is received by the platform apparatus 110. As shown in
The first plurality of supports 126 and second plurality of supports 128 may be spaced apart such that the bulk containers 10 positioned on the receiving platform portion 112 (e.g., the first or second bulk container 20, 30) may be supported by each of the first plurality of supports 126 and the second plurality of supports 128 (e.g., each of the first plurality of supports 126 and the second plurality of supports 128 is located underneath something positioned on the receiving platform portion 112). The distance between the first plurality of supports 126 and the second plurality of supports 128 may be described as a support width 102 and may be measured between, e.g., the first support axis 127 and the second support axis 129. The support width 102 may be less than or equal to the bulk container width 12 of any of a plurality of bulk containers 10 (e.g., first bulk container 20 or second bulk container 30 as shown in
Transfer system 100 may include a measuring vessel apparatus 130, in addition to the platform apparatus 110, as shown in
The measuring vessel apparatus 130 may measure and hold a predetermined volume of solution that is to be mixed with another fluid (e.g., water) to produce a known ratio between the two fluids, which may then be used to spray for, e.g., agricultural applications. The measuring vessel apparatus 130 may also include a measuring gauge 138 that provides information on the volume of solution (e.g., bulk material) held within the measuring vessel apparatus 130. For example, the measuring gauge 138 may include a transparent or partially transparent tube that runs along the front of the measuring vessel apparatus 130 that includes graduated markings and is fluidly coupled to the interior of the measuring vessel apparatus 130. By matching the level of visible solution with the markings provided on the measuring gauge 138, the amount of solution contained within the measuring vessel apparatus 130 may be determined. The measuring vessel apparatus 130 may define a measuring vessel inlet 132 (e.g., proximate the top surface 131) through which the solution may enter the measuring vessel apparatus 130 and a measuring vessel outlet 134 (e.g., proximate the bottom surface 133) through which the solution may exit the measuring vessel apparatus 130 (e.g., through gravity forcing solution towards measuring vessel outlet 134 proximate the bottom surface 133).
The measuring vessel apparatus 130 may be coupled to the platform apparatus 110 in a variety of different ways and at a variety of different positions. For example, the measuring vessel apparatus 130 may be positioned proximate one of the one or more sidewalls 116 of the platform apparatus 110. As shown in
The transfer system 100 may also include a connection apparatus 140 configured to fluidly couple the bulk container 10 to the measuring vessel apparatus 130 as shown in
The connection apparatus 140 may be positioned such that the first end connection region 142 is coupled to the measuring vessel inlet 132 of the measuring vessel apparatus 130 and the second end connection region 144 is removably couplable to a bulk container outlet 14 of the bulk container 10 (e.g., of each of the first and second bulk containers 20, 30). In other words, the second end connection region 144 may be coupled to and uncoupled from the bulk container outlet 14 of each of the first and second bulk containers 20, 30. The connection apparatus 140 may be configured to transfer the solution in the bulk container 10 (e.g., in either of the first or second bulk container 20, 30) to the measuring vessel apparatus 130. The connection apparatus 140 may be coupled to the bulk container outlet 14 of the bulk container 10 or the measuring vessel inlet 132 of the measuring vessel apparatus 130 in a variety of different ways such as, e.g., snap fit, interference fit, quick connect/release, threads, magnetic connection, etc.
The connection apparatus 140 may be configurable between an attached configuration (e.g., as shown in
In one or more embodiments, the connection apparatus 140 (e.g., the second end connection region 144) may be positioned relative to the platform apparatus 110 when the second end connection region 144 is not coupled to the bulk container outlet 14 of the bulk container 10 (e.g., when the connection apparatus 140 is in the detached configuration). For example, as shown in
The holding apparatus 118 may be positioned at any suitable location on the platform apparatus 110. For example, as shown in
As shown in
In one or more embodiments, the transfer system 100 may be fluidly connected to a storage container 80 (e.g., storing fluid/liquid) using one or more transfer lines 82, as shown in
As shown in
Additionally, as shown in
The transfer system 100 may also include a flow control apparatus 150 (e.g., an inductor, an eductor, etc.), as shown in
In one or more embodiments, the flow control apparatus 150 may include a venturi 151 positioned between the flow control inlet 152 and the flow control outlet 154. Specifically, e.g., the venturi 151 may be positioned between the flow control inlet 152 and the measuring vessel port 156. The venturi 151 may be configured to create a vacuum in the flow control apparatus 150 such that solution in the measuring vessel apparatus 130 is pulled from the measuring vessel port 156 (e.g., through the measuring vessel outlet 134) and towards the flow control outlet 154. For example, the venturi 151 may create a pressure differential in the flow control apparatus 150 by reducing the cross-section of the flow (e.g., using an orifice) such that the vacuum is created in the flow control apparatus 150. Furthermore, in a transfer system 100 in which a pump 84 is located between the storage container 80 and the measuring vessel apparatus 130, the fluid from the storage container 80 may be pushed past the measuring vessel outlet 134 of the measuring vessel apparatus 130 and the venturi 151 may assist in drawing solution from the measuring vessel apparatus 130 into the stream of fluid from the storage container 80.
In one or more embodiments, e.g., as shown in
The flow control apparatus 150 may also include one or more rinse ports 164 positioned between the flow control inlet 152 and the flow control outlet 154 and in fluid communication with the fluid from the storage container 80 (e.g., through the flow control inlet 152). The one or more rinse ports 164 may be described as a “T-shape” port/outlet between the flow control inlet 152 and the flow control outlet 154, but may take any configuration suitable to provide the fluid flows necessary to provide functionality described herein. Fluid may travel from the flow control inlet 152 and through the one or more rinse ports 164 to, e.g., rinse or clean the bulk container 10 and/or the measuring vessel apparatus 130, e.g., using one or more rinse tubes 170. Due to pressure differentials in the flow control apparatus 150, the fluid may move from the flow control inlet 152 and through the one or more rinse ports 164 unaided (e.g., may not require any additional pumps). The fluid may then travel through the one or more rinse ports 164 to the bulk container 10 and/or the measuring vessel apparatus 130, e.g., using one or more rinse tubes 170. In one or more embodiments, the flow control apparatus 150 may include a valve that allows and/or restricts fluid flow through the one or more rinse ports 164 of the measuring vessel apparatus 130.
The one or more rinse ports 164 may be positioned on either side (e.g., at least one rinse port on each side or all rinse ports on one side) of the measuring vessel port 156, e.g., upstream of the measuring vessel apparatus 130 (e.g., the measuring vessel port 156) or downstream of the measuring vessel apparatus 130 (e.g., the measuring vessel port 156). For example, the one or more rinse ports may be positioned in any one or combination of before the flow control inlet 152, between the flow control inlet 152 and the measuring vessel port 156, between the flow control outlet 154 and the measuring vessel port 156, after the flow control outlet 154, before or after the pump 84 (e.g., the pump 84 shown in
As briefly discussed above, the transfer system 100 may also include one or more rinse tubes 170 configured to transfer fluid from the one or more rinse ports 164 to the bulk container 10 (e.g., when received on the receiving platform portion 112) and/or the measuring vessel apparatus 130 to rinse or clean, e.g., bulk material or residue, out of the bulk container 10 and/or the measuring vessel apparatus 130. The resultant rinsate may then collect in the sprayer container and, e.g., sprayed for agricultural applications to disperse the rinsate. The one or more rinse tubes 170 may include, e.g., a hose that defines an inside diameter of about 0.25 inches, 0.5 inches, 0.75 inches, 1 inch, etc. The one or more rinse tubes 170 may rinse the bulk container 10 and the measuring vessel apparatus 130 simultaneously or separately. For example, the one or more rinse tubes 170 may include a first rinse tube portion 174 (e.g., a bulk container rinse tube) extending from a first rinse tube inlet 171 to a first rinse tube outlet 176 (e.g., as shown in
The first and second rinse tube inlets 171, 172 may be removably couplable to the one or more rinse ports 164 of the flow control apparatus 150. The first rinse tube outlet 176 may be removably couplable to a container inlet 16 of the bulk container 10 (e.g., of either of the first and second bulk containers 20, 30). The second rinse tube outlet 180 may be removably couplable to a vessel rinsing inlet 136 (e.g., as shown in
In one or more embodiments, the transfer system 100 may include a measuring vessel connection apparatus 181 to couple and, e.g., fluidly couple, the second tube portion 178 to the measuring vessel apparatus 130, e.g., as shown in
In one or more embodiments, the transfer system 100 may include a bulk container connection apparatus 184 to couple the first tube portion 174 to the bulk container, e.g., as shown in
The transfer system 100 may be used for supporting and delivering bulk material from multiple different bulk containers (e.g., bulk containers 10, 20, 30).
The method 1500 may include providing 1510 a platform apparatus (e.g., platform apparatus 110), a measuring vessel apparatus (e.g., measuring vessel apparatus 130), and a connection apparatus (e.g., connection apparatus 140), as described in further detail herein. For example, the platform apparatus may include a receiving platform portion (e.g., receiving platform portion 112), a base platform portion (e.g., base platform portion 114), and one or more sidewalls (e.g., one or more sidewalls 116) extending between the receiving platform portion and the base platform portion. The measuring vessel apparatus may be coupled to the platform apparatus, configured to hold and measure a solution (e.g., by depositing solution into the measuring vessel apparatus and using a measuring gauge), and define a measuring vessel inlet (e.g., measuring vessel inlet 132) and a measuring vessel outlet (e.g., measuring vessel outlet 134). The connection apparatus may extend from a first end connection region (e.g., first end connection region 142) to a second end connection region (e.g., second end connection region 144) and define a passageway (e.g., passageway 141) configured to transfer fluid between the first end connection region and the second end connection region. The first end connection region may be coupled to the measuring vessel inlet.
The method 1500 may further include supporting 1520 the first bulk container on the receiving platform portion, coupling 1530 the second end connection region to a bulk container outlet (e.g., bulk container outlet 14) of the first bulk container to fluidly couple the first bulk container to the measuring vessel apparatus, and transferring 1540 solution in the first bulk container to the measuring vessel apparatus using the connection apparatus. The solution may flow from the bulk container to the measuring vessel apparatus due to gravity and may be controlled using a valve to restrict or allow fluid to flow from the bulk container.
The method 1500 may also include uncoupling 1550 the second end connection region from the bulk container outlet of the first bulk container (e.g., after use and after closing the valve to the bulk container to prevent leakage) and removing 1560 the first bulk container from the receiving platform portion (e.g., using a forklift or any suitable methods). Further, the method 1500 may include supporting 1570 the second bulk container on the receiving platform portion, coupling 1580 the second end connection region to a bulk container outlet (e.g., bulk container outlet 16) of the second bulk container to fluidly couple the second bulk container to the measuring vessel apparatus, and transferring 1590 solution in the second bulk container to the measuring vessel apparatus using the connection apparatus.
In one or more embodiments, the method 1500 may also include transferring fluid through a flow control apparatus (e.g., flow control apparatus 150, an eductor, an inductor, etc.) from a flow control inlet (e.g., flow control inlet 152) to a flow control outlet (e.g., flow control outlet 154) such that the solution in the measuring vessel apparatus may be moved from the measuring vessel outlet (e.g., when the measuring vessel apparatus valve is opened) through a measuring vessel port (e.g., measuring vessel port 156) of the flow control apparatus towards the flow control outlet and mixes with the fluid. The measuring vessel outlet may be fluidly coupled to the measuring vessel port of the flow control apparatus and positioned between the flow control inlet and the flow control outlet. The fluid may travel from a storage container (e.g., storage container 80) to the fluid control inlet under pressure from, e.g., a pump (e.g., pump 84). In one or more embodiments, moving the solution from the measuring vessel outlet to the flow control outlet may include creating a vacuum between the measuring vessel outlet and the flow control outlet using a venture (e.g., venturi 151) positioned between the flow control outlet and the flow control inlet. The vacuum in the venturi may “pull” the solution out of the measuring vessel apparatus and towards the flow control outlet.
In one or more embodiments, the method 1500 may also include rinsing either of the first or second bulk containers using a bulk container rinse tube (e.g., first rinse tube portion 174). The bulk container rinse tube may extend from a container rinse tube inlet (e.g., first rinse tube inlet 171) towards a container rinse tube outlet (e.g., first rinse tube outlet 176). The container rinse tube inlet may be removably couplable to one or more rinse ports (e.g., one or more rinse ports 164) of the flow control apparatus and the container rinse tube outlet may be removably couplable to a container inlet (e.g., bulk container inlet 16) of each of the first and second bulk container. The fluid may transfer from the flow control inlet through the bulk container rinse tube to rinse either of the first or second bulk containers. The rinse fluid (or rinsate) may then travel with any residue solution through the measuring vessel and out the flow control apparatus towards a spraying container.
In one or more embodiments, the method 1500 may further include rinsing the measuring vessel apparatus using a measuring vessel rinse tube (e.g., second rinse tube portion 178). The measuring vessel rinse tube may extend from a measuring vessel rinse tube inlet (e.g., second rinse tube inlet 172) to a measuring vessel rinse tube outlet (e.g., second rinse tube outlet 180). The measuring vessel rinse tube inlet may be removably couplable to one or more rinse ports (e.g., one or more rinse ports 164) of the flow control apparatus and the measuring vessel rinse tube outlet may be removably couplable to a vessel rinsing inlet of the measuring vessel apparatus. The fluid may transfer from the flow control inlet and through the measuring vessel rinse tube to rinse the measuring vessel apparatus. The rinse fluid (or rinsate) may then travel with any residue solution through the measuring vessel and out the flow control apparatus towards a spraying container.
The forgoing description, accompanied by drawings that form a part of the description hereof, show illustrations of various embodiments. It is to be understood that other embodiments are contemplated and may be made without departing from the scope of the present disclosure. The detailed description, therefore, is not to be taken in a limiting sense.
Unless otherwise indicated, all numbers expressing feature sizes, amounts, and physical properties used in the specification and claims are to be understood as being modified in all instances by the term “about.” Accordingly, unless indicated to the contrary, the numerical parameters set forth in the foregoing specification and attached claims are approximations that can vary depending upon the desired properties sought to be obtained by those skilled in the art utilizing the teachings disclosed herein. The use of numerical ranges by endpoints includes all numbers within that range (e.g. 1 to 5 includes 1, 1.5, 2, 2.75, 3, 3.80, 4, and 5) and any range within that range.
Particular materials and dimensions thereof recited in the disclosed examples, as well as other conditions and details, should not be construed to unduly limit this disclosure. Although the subject matter has been described in language specific to structural features and/or methodological acts, it is to be understood that the subject matter defined in the appended claims is not necessarily limited to the specific features or acts described above. Rather, the specific features and acts described above are disclosed as representative forms of implementing the claims.
This application claims the benefit of U.S. Provisional Patent Application Ser. No. 62/112,274 filed on Feb. 5, 2015, which is incorporated by reference herein in its entirety.
Number | Date | Country | |
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62112274 | Feb 2015 | US |