1. Technical Field
The present invention relates to a liquid transport apparatus.
2. Related Art
A micro pump disclosed in JP-A-2013-24185 is known as a liquid transport apparatus configured to transport liquid. The micro pump includes a plurality of fingers arranged along a tube, and a cam presses the fingers in sequence, so that the tube is collapsed and hence liquid is transported. An encoder for measuring a rotational angle of the cam is provided.
In a liquid transport using the cam and the fingers, liquid feeding properties include periodicity. Although a signal output from the encoder has periodicity, a position of a reference point of an output signal (hereinafter, referred to as “signal original point”) in one cycle differs from one machine to another. Therefore, it is required to obtain a relationship between the signal original point and a rotational angle as a reference of the cam (hereinafter, referred to as “pump original point”) in advance in order to control the liquid transport.
However, since a rotating speed of the cam is slow, a change in time of the output signal from the encoder is gentle, and hence the signal original point cannot be determined to one, and hence a relationship between the signal original point and the pump original point cannot be obtained easily.
An advantage of some aspects of the invention is to determine a signal original point without variations in order to obtain a relationship between the signal original point and a pump original point easily.
An aspect of the invention provides a liquid transport apparatus including: a flow channel forming member configured to form a flow channel in which liquid is transported; a cam; a pressing member arranged between the flow channel forming member and the cam, and configured to press the flow channel forming member; a rotor configured to be rotated by a drive force of an actuator; a decelerating unit configured to decelerate a rotation of the rotor and transmit the decelerated rotation to the cam; a cam-side measuring unit configured to output a cam-side reference signal indicating the fact that the cam reaches a predetermined rotational angle; a first measuring unit configured to output a first signal when the rotor rotates; a second measuring unit configured to output a second signal indicating the fact that the rotor reaches a predetermined rotational angle; and a determining unit configured to determine a reference of the first signal on the basis of the second signal output after an output of the cam-side reference signal.
Other characteristics of the aspects of the invention will be apparent from the specification and attached drawings.
The invention will be described with reference to the accompanying drawings, wherein like numbers reference like elements.
According to the specification and the attached drawings, at least the followings become apparent.
A liquid transport apparatus includes: a flow channel forming member configured to form a flow channel in which liquid is transported; a cam; a pressing member arranged between the flow channel forming member and the cam, and configured to press the flow channel forming member; a rotor configured to be rotated by a drive force of an actuator; a decelerating unit configured to decelerate a rotation of the rotor and transmit the decelerated rotation to the cam; a cam-side measuring unit configured to output a cam-side reference signal indicating the fact that the cam reaches a predetermined rotational angle; a first measuring unit configured to output a first signal when the rotor rotates; a second measuring unit configured to output a second signal indicating the fact that the rotor reaches a predetermined rotational angle; and a determining unit configured to determine a reference of the first signal on the basis of the second signal output after an output of the cam-side reference signal.
A liquid transport apparatus includes: a tube; a cam; a finger arranged between the tube and the cam; a drive unit having a rotor configured to be rotated by a drive force of an actuator and a decelerating unit configured to decelerate a rotation of the rotor and transmit the decelerated rotation to the cam; a cam-side measuring unit configured to output a cam-side reference signal indicating the fact that the cam reaches a predetermined rotational angle; a first measuring unit configured to output a first signal when the rotor rotates; a second measuring unit configured to output a second signal indicating the fact that the rotor reaches a predetermined rotational angle; and a determining unit configured to determine a reference of the first signal on the basis of the second signal output after an output of the cam-side reference signal.
With the liquid transport apparatus configured in the manner described above, the signal original point can be determined without variations.
It is preferable that the cam-side measuring unit outputs a pulse every time when the cam rotates by one turn. With this configuration, since the second signal is determined with reference to the pulse output from the cam-side measuring unit, the signal original point can be determined without variations.
It is preferable that the first measuring unit outputs a pulse every time when the rotor rotates at a predetermined angle, and the second measuring unit outputs a pulse every time when the rotor rotates by one turn. With this configuration, since the pulse output from the first measuring unit may be determined as a reference of the first signal on the basis of the pulse output from the second measuring unit, the signal original point can be determined without variations.
It is preferable that the liquid transport apparatus further includes: a counter configured to count on the basis of the first signal; and a memory unit configured to memorize a counted value counted by the counter from the first signal as a reference until the cam reaches a rotational angle as a reference. With this configuration, the first signal as a reference and the rotational angle as a reference of the cam may be coordinated accurately.
A liquid transport method configured to transport liquid includes: rotating a rotor; decelerating the rotation of the rotor and transmitting the decelerated rotation to a cam to rotate the cam; pressing a member that forms a flow channel of liquid in association with the rotation of the cam to transport the liquid; outputting a cam-side reference signal indicating the fact that the cam reaches a predetermined rotational angle; outputting a first signal when the rotor rotates; outputting a second signal indicating the fact that the rotor reaches a predetermined rotational angle; detecting the fact that the cam reaches the predetermined rotational angle on the basis of the cam-side reference signal; and determining a reference of the first signal on the basis of the second signal output after an output of the cam-side reference signal.
A liquid transport method configured to transport liquid including a tube; a cam; a finger arranged between the tube and the cam; a drive unit having a rotor configured to be rotated by a drive force of an actuator and a decelerating unit configured to decelerate a rotation of the rotor and transmit the decelerated rotation to the cam; a cam-side measuring unit configured to output a cam-side reference signal indicating the fact that the cam reaches a predetermined rotational angle; a first measuring unit configured to output a first signal when the rotor rotates; and a second measuring unit configured to output a second signal indicating the fact that the rotor reaches a predetermined rotational angle, includes: driving the actuator to rotate the rotor and the cam; detecting the fact that the cam reaches the predetermined rotational angle on the basis of the cam-side reference signal of the cam-side measuring unit; and determining a reference of the first signal on the basis of the second signal output after an output of the cam-side reference signal. With the liquid transport method configured in this manner, the signal original point can be determined without variations.
A method of determining a cam original point for an apparatus configured to transport liquid includes: rotating a rotor; decelerating the rotation of the rotor and transmitting the decelerated rotation to a cam to rotate the cam; pressing a member that forms a flow channel of liquid in association with the rotation of the cam to transport the liquid; outputting a cam-side reference signal indicating the fact that the cam reaches a predetermined rotational angle; outputting a first signal when the rotor rotates; outputting a second signal indicating the fact that the rotor reaches a predetermined rotational angle; detecting the fact that the cam reaches the predetermined rotational angle on the basis of the cam-side reference signal; and determining a reference of the first signal on the basis of the second signal output after an output of the cam-side reference signal.
A method of determining a cam original point of an apparatus for transporting liquid including a tube; a cam; a finger arranged between the tube and the cam; a drive unit having a rotor configured to be rotated by a drive force of an actuator and a decelerating unit configured to decelerate a rotation of the rotor and transmit the decelerated rotation to the cam; a cam-side measuring unit configured to output a cam-side reference signal indicating the fact that the cam reaches a predetermined rotational angle; a first measuring unit configured to output a first signal when the rotor rotates; and a second measuring unit configured to output a second signal indicating the fact that the rotor reaches a predetermined rotational angle, includes: driving the actuator to rotate the rotor and the cam; detecting the fact that the cam reaches the predetermined rotational angle on the basis of the cam-side reference signal of the cam-side measuring unit; and determining a reference of the first signal on the basis of the second signal output after an output of the cam-side reference signal. With the method of determining the cam original point as described above, the signal original point of the liquid transport apparatus may be determined without variations.
The liquid transport apparatus 1 is an apparatus configured to transport liquid. The liquid transport apparatus 1 includes a main body 10, a cartridge 20, and a patch 30. The main body 10, the cartridge 20, and the patch 30 are separable as illustrated in
The pump unit 5 has a function as a pump for transporting liquid stored in the cartridge 20, and includes a tube 21, a plurality of fingers 22, a cam 11, and a drive mechanism 12.
The tube 21 is a tube for transporting liquid. An upstream side of the tube 21 (the upstream side with reference to a direction of transport of the liquid) communicates with a storage portion of the liquid in the cartridge 20. The tube 21 has a resiliency to an extent to close when pressed by the fingers 22 and restore when a force from the fingers 22 is released. The tube 21 is arranged in a partially arcuate shape along an inner surface of a tube guide wall 25 of the cartridge 20. The arcuate portion of the tube 21 is arranged between the inner surface of the tube guide wall 25 and the plurality of fingers 22. A center of the arc of the tube 21 matches a center of rotation of the cam 11.
The fingers 22 are members for closing the tube 21. The fingers 22 operate upon reception of a force from the cam 11. The fingers 22 each include a rod-shaped shaft portion and a flange-shaped pressing portion and is formed into a T-shape. The rod-shaped shaft portion comes into contact with the cam 11, and the flange-shaped pressing portion comes into contact with the tube 21. The fingers 22 are supported so as to be movable along an axial direction.
The plurality of fingers 22 are arranged radially from the center of rotation of the cam 11 at regular distance. The plurality of fingers 22 are arranged between the cam 11 and the tube 21. Here seven fingers 22 are provided. In the following description, the fingers may be referred to as a first finger 22A, a second finger 22B . . . , and a seventh finger 22G from the upstream side of the direction of transport of the liquid.
The cam 11 has projecting portions 11A at four positions on an outer periphery thereof. The plurality of fingers 22 are arranged on the outer periphery of the cam 11, and the tube 21 is arranged on the outside of the fingers 22. The fingers 22 are pressed by the projecting portions 11A of the cam 11, so that the tube 21 is closed. When the fingers 22 come out of contact with the projecting portions 11A, the tube 21 is restored to the original shape by resiliency of the tube 21. When the cam 11 rotates, the seven fingers 22 are pressed in sequence by the projecting portions 11A, and close the tube 21 in sequence from the upstream side in the direction of transport. Accordingly, when the tube 21 is caused to perform a peristaltic action, and liquid is compressed and transported to the tube 21.
The drive mechanism 12 is a mechanism configured to drive the cam 11 to rotate and, as illustrated in
The piezoelectric actuator 121 is an actuator for rotating the rotor 122 by using vibrations of a piezoelectric element. The piezoelectric actuator 121 vibrates a vibrator by applying a drive signal on the piezoelectric elements adhered to both surfaces of the rectangular vibrator. An end portion of the vibrator comes into contact with the rotor 122, and when the vibrator vibrates, the end portion vibrates while tracing out a predetermined orbit such as an oval orbit or a figure eight orbit. By the end portion of the vibrator coming into contact with the rotor 122 at a portion of the vibration orbit, the rotor 122 is driven to rotate. The piezoelectric actuator 121 is biased toward the rotor 122 by a pair of springs so that the end portion of the vibrator comes into contact with the rotor 122.
The rotor 122 is a driven member rotated by the piezoelectric actuator 121. The rotor 122 is provided with a rotor pinion which constitutes part of the deceleration transmitting mechanism 123.
The deceleration transmitting mechanism 123 is a mechanism configured to transmit a rotation of the rotor 122 to the cam 11 at a predetermined gear ratio. The deceleration transmitting mechanism 123 includes the rotor pinion, a transmitting wheel 123A, and a cam gear (see
The pump unit 5 includes the tube 21, the plurality of fingers 22, the cam 11 and the drive mechanism 12, and the cam 11 and the drive mechanism 12 are provided on the main body 10, and the tube 21 and the plurality of fingers 22 are provided on the cartridge 20. The main body 10 is provided with a measuring unit 40 configured to measure the rotational angle of the cam 11 or the like, a control unit 50 configured to control the piezoelectric actuator 121 or the like, and a battery 19 configured to supply power to the piezoelectric actuator 121 or the like.
The measuring unit 40 includes a cam-side measuring unit 41 for measuring the rotational angle of the cam 11, and first and second measuring units 42 and 43 configured to measure first and second rotational angles of the rotor 122.
The cam-side measuring unit 41 is a rotary-type encoder including a light-emitting portion 41A and a light-receiving portion 41B. The cam gear is provided with a cam-side reflecting portion 111 formed thereon, and the cam-side reflecting portion 111 reflects light from the light-emitting portion 41A and the light-receiving portion 41B receives the reflected light. The light-receiving portion 41B outputs an output signal CAM_Z in accordance with an amount of received light to the control unit 50.
The first and second measuring units 42 and 43 are also rotary-type encoders provided with light-emitting portions 42A and 43A and light-receiving portions 42B and 43B. The rotor 122 is provided with first and second reflecting portions 124 and 125 formed thereon. The first reflecting portions 124 reflect light from the light-emitting portion 42A of the first measuring unit 42 and the light-receiving portion 42B of the first measuring unit 42 receives the reflected light. The second reflecting portion 125 reflects light from the light-emitting portion 43A of the second measuring unit 43, and the light-receiving portion 43B of the second measuring unit 43 receives the reflected light. The light-receiving portions 42B and 43B of the first and second measuring units 42 and 43 output signals ROT_A and ROT_Z in accordance with the amount of received light to the control unit 50, respectively.
The cam-side measuring unit 41 and the first and second measuring units 42 and 43 are not limited to a reflective optical sensor, but may be a transmissive optical sensor.
The control unit 50 includes a counter 51, a memory unit 52, an operating unit 53, and a driver 54 as illustrated in
As described later, the control unit 50 corresponds to a determining unit configured to determine a reference of the output signal ROT_A on the basis of the signal ROT_Z output after an output of the signal CAM_Z.
Here, while the cam 11 rotates from 0 degree to 60 degrees (hereinafter, referred to as “transportation period”), the amount of transportation is substantially proportional to the rotational angle. In this transportation period, the liquid is transported by closing the tube 21 from the first finger 22A in sequence. While the cam 11 rotates from 60 degree to 80 degrees (hereinafter, referred to as “steady period”), the accumulated amount of transportation does not change. In this steady period, the seventh finger 22G continuously closes the tube 21. While the cam 11 rotates from 80 degree to 85 degrees (hereinafter, referred to as “reverse flow period”), the accumulated amount of transportation decreases. In other words, liquid flows reversely in the reverse flow period.
By the rotation of the cam 11 as illustrated in
While the cam 11 rotates from 85 degree to 90 degrees (hereinafter, referred to as “restoration period”), liquid of an amount corresponding to an amount of reverse flow is transported. In other words, the reference position and 0 degree correspond to the position of the cam 11 after the restoration period.
In this manner, when the cam 11 is rotated, there are a period in which liquid of an amount corresponding to the amount of rotation is transported, a period in which the liquid is not transported, and a period in which the liquid flows reversely. As a result, as illustrated in
From the viewpoint of transportation of liquid with high degree of accuracy, the accumulated amount of transportation of the liquid is preferably linear with respect to time. In order to do so, for example, the cam 11 needs to be adjusted to rotate faster in the reverse flow period and the restoration period than in the steady period. In order to do so, the counted value of the counter 51, that is, the rotational angle of the cam 11 and the amount of transportation of the liquid need to be coordinated accurately.
As described above, the first measuring unit 42 outputs the signal ROT_A in accordance with the amount of the reflected light received by the light-receiving portion 42B. Here, as illustrated in
The second measuring unit 43 outputs the signal ROT_Z in accordance with the amount of the reflected light received by the light-receiving portion 43B. Here, the rotor 122 is provided with one second reflecting portion 125. Therefore, the second measuring unit 43 outputs the signal ROT_Z including one pulsed waveform every time when the rotor 122 rotates by one turn.
As described above, the cam-side measuring unit 41 outputs the signal CAM_Z in accordance with the amount of the reflected light received by the light-receiving portion 41B. The cam 11 is provided with one cam-side reflecting portion 111 formed thereon and the cam-side measuring unit 41 outputs the signal CAM_Z including one pulsed waveform every time when the cam 11 rotates by one turn.
Here, since the rotor 122 rotates by 40 turns while the cam 11 rotates by one turn, the number of pulses included in the output signal ROT_A of the first measuring unit 42 corresponding to the rotor 122 in one cycle of the output signal CAM_Z of the cam-side measuring unit 41 is 40×12=480. If a leading edge and a fall edge of pulses of the signal ROT_A are determined to be one count respectively, 960 counts from 0 to 959 are measured every time when the cam 11 rotates by one turn as illustrated in
In order to coordinate the signal ROT_A to the cycle of the signal CAM_Z accurately for measuring the rotational angle of the cam. 11 accurately, the edge included in the signal CAM_Z is ideally steep, for example, as illustrated in
First of all, in Step S1, the control unit 50 detects a leading edge of the pulsed waveform of the signal CAM_Z. Subsequently, in Step S2, the control unit 50 detects an edge of the signal ROT_Z appearing immediately after the detection of the edge of the signal CAM_Z as indicated by an arrow from the signal CAM_Z to the signal ROT_Z in
First of all, the pump original point is determined. Here, the reference position of the cam 11 described in conjunction with
After the pump original point determination process, the control unit 50 performs the transportation of the liquid as described below. First of all, the control unit 50 drives the piezoelectric actuator 121, rotates the rotor 122 and the cam 11, and detects the edge of the signal CAM_Z. On the basis of the edge of the signal ROT_Z detected immediately after the edge of the signal CAM_Z is detected, the control unit 50 detects an edge of the signal ROT_A (signal original point) detected immediately thereafter. The control unit 50 counts the edges of the signal ROT_A after the detection of the signal original point, and further rotates the rotor 122 and the cam 11 until the counted number of edges reaches the number of edges Z memorized in the memory unit 52. When the counted number of edges reaches the value Z, the cam 11 is located at a rotational angle corresponding to the pump original point. Accordingly, as illustrated in
As described above, in the liquid transport apparatus 1 of the embodiment, on the basis of the edge of the signal ROT_Z detected immediately after the detection of the edge of the signal CAM_Z, the edge of the signal ROT_A detected immediately thereafter is determined as the signal original point of the signal ROT_A. Therefore, variations of the reference position of the signal ROT_A derived from dullness of the edge of the signal CAM_Z may be avoided.
The embodiment described above is for facilitating the understanding of the invention, and is not for interpreting the invention in a limited range. It is needless to say that the invention may be modified or improved without departing the scope of the invention and equivalents are included in the invention.
The entire disclosure of Japanese Patent Application No. 2014-16649, filed Jan. 31, 2014 is expressly incorporated by reference herein.
Number | Date | Country | Kind |
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2014-016649 | Jan 2014 | JP | national |