Claims
- 1. Crystalline molecular sieves having three-dimensional microporous framework structures of LiO.sub.2, AlO.sub.2 and PO.sub.2 tetrahedral units having an empirical chemical composition on an anhydrous basis expressed by the formula:
- mR:(Li.sub.x Al.sub.y P.sub.z)O.sub.2
- wherein "R" represents at least one organic templating agent present in the intracrystalline pore system; "m" represents the molar amount of "R" present per mole of (Li.sub.x Al.sub.y P.sub.z)O.sub.2 and has a value of zero to about 0.3; and "x", "y" and "z" represent the mole fractions of lithium, aluminum and phosphorus, respectively, present as tetrahedral oxides, said mole fractions being such that they are within the hexagonal compositional area defined by points A, B, C, D, E and F of FIG. 1, said crystalline molecular sieves having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in one of the following Tables A to V:
- TABLE A______________________________________(LiAPO-5)2.theta. d(.ANG.) Relative Intensity______________________________________ 7.3-7.65 12.1-11.56 m-vs 19.5-19.95 4.55-4.46 m-s20.9-21.3 4.25-4.17 m-vs22.2-22.6 4.00-3.93 w-vs 25.7-26.15 3.47-3.40 w-m______________________________________
- TABLE B______________________________________(LiAPO-11)2.theta. d(.ANG.) Relative Intensity______________________________________ 9.3-9.65 9.51-9.17 m-s20.2-20.6 4.40-4.31 m-s20.9-21.3 4.25-4.17 s-vs22.0-22.5 4.04-3.95 m-s22.5-22.9 3.95-3.92 m-s23.0-23.4 3.87-3.80 m-vs______________________________________
- TABLE C______________________________________(LiAPO-14)2.theta. d(.ANG.) Relative Intensity______________________________________8.6-8.9 10.3-9.93 vs13.0 6.81 w21.9-22.2 4.06-4.00 w25.4 3.51 w27.5 3.24 w29.7 3.01 w______________________________________
- TABLE D______________________________________(LiAPO-16)2.theta. d(.ANG.) Relative Intensity______________________________________11.3-11.6 7.83-7.63 m-vs18.7-18.9 4.75-4.70 w-s21.9-22.3 4.06-3.99 m-vs26.5-27.0 3.363-3.302 w-m 29.7-30.05 3.008-2.974 w-m______________________________________
- TABLE E______________________________________(LiAPO-17)2.theta. d(.ANG.) Relative Intensity______________________________________ 7.7-7.75 11.5-11.4 vs13.4 6.61 s-vs 15.5-15.55 5.72-5.70 s19.65-19.7 4.52-4.51 w-s20.5-20.6 4.33-4.31 vs 31.8-32.00 2.812-2.797 w-s______________________________________
- TABLE F______________________________________(LiAPO-18)2.theta. d(.ANG.) Relative Intensity______________________________________ 9.6-9.65 9.21-9.16 vs 15.5-15.55 5.72-5.70 m16.9-17.1 5.25-5.19 m20.15-20.25 4.41-4.39 m20.95-21.05 4.24-4.22 m31.8-32.5 2.814-2.755 m______________________________________
- TABLE G______________________________________(LiAPO-20)2.theta. d(.ANG.) Relative Intensity______________________________________ 13.7-14.25 6.46-6.22 m-vs19.55-20.0 4.54-4.44 w-s24.05-24.5 3.70-3.63 m-vs34.3-35.0 2.614-2.564 vw-w42.5-43.0 2.127-2.103 vw-w______________________________________
- TABLE H______________________________________(LiAPO-31)2.theta. d(.ANG.) Relative Intensity______________________________________8.5-8.6 10.40-10.28 m-s20.2-20.3 4.40-4.37 m21.9-22.1 4.06-4.02 w-m22.6-22.7 3.93-3.92 vs31.7-31.8 2.823-2.814 w-m______________________________________
- TABLE J*______________________________________(LiAPO-33)2.theta. d(.ANG.) Relative Intensity______________________________________9.25-9.55 9.56-9.26 w-m12.5-12.9 7.08-6.86 vs16.9-17.3 5.25-5.13 w-m20.45-20.9 4.34-4.25 w-m23.85-24.25 3.73-3.67 w-m26.05-26.35 3.42-3.38 w-m27.3-27.6 3.27-3.23 vs______________________________________ *as-synthesized form
- TABLE K*______________________________________(LiAPO-33)2.theta. d(.ANG.) Relative Intensity______________________________________13.15-13.4 6.73-6.61 vs18.05-18.35 4.91-4.83 m18.4-18.6 4.82-4.77 m26.55-26.7 3.36-3.34 m32.0-32.1 2.80-2.79 m______________________________________ *calcined form
- TABLE L1*______________________________________(LiAPO 34)2.theta. d(.ANG.) Relative Intensity______________________________________ 9.4-9.65 9.41-9.17 s-vs15.9-16.2 5.57-5.47 vw-m17.85-18.4 4.97-4.82 w-s20.3-20.9 4.37-4.25 m-vs24.95-25.4 3.57-3.51 vw-s30.3-30.8 2.95-2.90 w-s______________________________________ *as-synthesized form
- TABLE L2*______________________________________(LiAPO-34)2.theta. d(.ANG.) Relative Intensity______________________________________9.77-9.71 9.06-9.10 vs16.3-16.4 5.43-5.42 w18.2-18.3 4.89-4.86 w20.9-21.0 4.25-4.22 m25.4-25.6 3.51-3.48 w31.0-31.2 2.89-2.86 w______________________________________ *calcined form
- TABLE M______________________________________(LiAPO-35)2.theta. d(.ANG.) Relative Intensity______________________________________10.8-11.1 8.19-7.97 m17.2-17.4 5.16-5.10 s-vs 21.0-21.25 4.23-4.18 m-s21.8-22.0 4.08-4.04 vs31.8-32.2 2.814-2.788 m______________________________________
- TABLE N______________________________________(LiAPO-36)2.theta. d(.ANG.) Relative Intensity______________________________________7.7-7.9 11.5-11.2 vs16.2-16.6 5.47-5.34 w-m18.9-19.3 4.70-4.60 m-s20.6-20.8 4.31-4.27 w-s21.8-22.0 4.08-4.04 m22.2-22.5 4.00-3.95 w-m______________________________________
- TABLE O______________________________________(LiAPO-37)2.theta. d(.ANG.) Relative Intensity______________________________________6.1-6.3 14.49-14.03 vs15.5-15.7 5.72-5.64 w-m18.5-18.8 4.80-4.72 w-m23.5-23.7 3.79-3.75 w-m26.9-27.1 3.31-3.29 w-m______________________________________
- TABLE P______________________________________(LiAPO-39)2.theta. d(.ANG.) Relative Intensity______________________________________9.4-9.6 9.41-9.21 w-m13.3-13.6 6.66-6.51 m-vs18.0-18.4 4.93-4.82 m21.2-21.5 4.19-4.13 m-s22.5-23.0 3.95-3.87 s-vs30.2-30.5 2.96-2.93 w-m______________________________________
- TABLE Q______________________________________(LiAPO-40)2.theta. d(.ANG.) Relative Intensity______________________________________7.5-7.7 11.79-11.48 vw-m8.0-8.1 11.05-10.94 s-vs12.4-12.5 7.14-7.08 w-vs13.6-13.8 6.51-6.42 m-s14.0-14.1 6.33-6.28 w-m27.8-28.0 3.209-3.187 w-m______________________________________
- TABLE R______________________________________(LiAPO-41)2.theta. d(.ANG.) Relative Intensity______________________________________13.6-13.8 6.51-6.42 w-m20.5-20.6 4.33-4.31 w-m21.1-21.3 4.21-4.17 vs22.1-22.3 4.02-3.99 m-s22.8-23.0 3.90-3.86 m23.1-23.4 3.82-3.80 w-m25.5-25.9 3.493-3.440 w-m______________________________________
- TABLE S______________________________________(LiAPO 42)2.theta. d(.ANG.) Relative Intensity______________________________________7.15-7.4 12.36-11.95 m-vs12.5-12.7 7.08-6.97 m-s21.75-21.9 4.09-4.06 m-s 24.1-24.25 3.69-3.67 vs27.25-27.4 3.273-3.255 s30.05-30.25 2.974-2.955 m-s______________________________________
- TABLE T______________________________________(LiAPO-44)2.theta. d(.ANG.) Relative Intensity______________________________________ 9.4-9.55 9.41-9.26 vs13.0-13.1 6.81-6.76 w-m16.0-16.2 5.54-5.47 w-m 20.6-20.85 4.31-4.26 s-vs24.3-24.4 3.66-3.65 w-vs 30.7-30.95 2.912-2.889 w-s______________________________________
- TABLE U______________________________________(LiAPO-46)2.theta. d(.ANG.) Relative Intensity______________________________________7.2-8.1 12.3-10.9 vs21.2-21.8 4.19-4.08 w-m22.5-23.0 3.95-3.87 vw-m26.6-27.2 3.351-3.278 vw-w28.5-29.0 3.132-3.079 vw-w______________________________________
- TABLE V______________________________________(LiAPO-47)2.theta. d(.ANG.) Relative Intensity______________________________________9.4 9.41 vs15.9-16.0 5.57-5.54 w-m20.5-20.6 4.33-4.31 s24.5-24.7 3.63-3.60 w25.8-25.9 3.45-3.44 w30.4-30.5 2.940-2.931 w______________________________________
- 2. Crystalline molecular sieves according to claim 1 wherein the mole fractions of lithium, aluminum and phosphorus present as tetrahedral oxides are within the tetragonal compositional area defined by points a, b, c and d of FIG. 2.
- 3. Crystalline molecular sieves according to claim 2 wherein the mole fractions of lithium, aluminum and phosphorus present as tetrahedral oxides are within the hexagonal compositional area defined by points e, f, g, h, i and j of FIG. 2.
- 4. The crystalline molecular sieves according to claim 1 wherein "m" is not greater than about 0.15.
- 5. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table A given in claim 1.
- 6. The crystalline molecular sieves of claim 5 wherein the X-ray powder diffraction pattern set forth in Table A contains at least the d-spacings set forth in one of the following Tables AA and AB:
- TABLE AA______________________________________(LiAPO-5) Relative Intensity2.theta. d (.ANG.) 100 .times. I/I.sub.o______________________________________7.44 11.9 10012.9 6.84 815.0 5.92 2219.8 4.47 4720.9 4.25 3722.5 3.96 6424.7 3.61 326.1 3.41 2129.0 3.08 930.2 2.96 1233.7 2.66 434.8 2.58 1137.1 2.42 337.6 2.39 848.1 1.89 4.______________________________________
- TABLE AB______________________________________(LiAPO-5) Relative Intensity2.theta. d (.ANG.) 100 .times. I/I.sub.o______________________________________7.40 12.0 10012.9 6.84 1814.9 5.95 719.8 4.49 2321.1 4.21 3622.4 3.96 7224.8 3.59 326.0 3.43 2229.1 3.07 1430.1 2.97 1233.7 2.66 434.6 2.59 937.0 2.43 337.8 2.38 647.8 1.90 3.______________________________________
- 7. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table B given in claim 1.
- 8. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table C given in claim 1.
- 9. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table D given in claim 1.
- 10. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table E given in claim 1.
- 11. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table F given in claim 1.
- 12. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table G given in claim 1.
- 13. The crystalline molecular sieves of claim 12 wherein the X-ray powder diffraction pattern set forth in Table G contains at least the d-spacings set forth in the following Table GA:
- TABLE GA______________________________________(LiAPO-20) Relative Intensity2.theta. d (.ANG.) 100 .times. I/I.sub.o______________________________________14.0 6.32 4819.9 4.47 4322.2 4.00 824.4 3.65 10028.2 3.16 1531.7 2.83 1134.8 2.58 1640.4 2.23 342.9 2.11 647.7 1.91 452.2 1.75 9.______________________________________
- 14. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table H given in claim 1.
- 15. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table J given in claim 1.
- 16. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table K given in claim 1.
- 17. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table L 1 or L2 given in claim 1.
- 18. The crystalline molecular sieves of claim 17 wherein the X-ray powder diffraction pattern set forth in Table L1 or L2 contains at least the d-spacings set forth in one of the following Tables L1A, L2B, L1C and L2D:
- TABLE L1A______________________________________(LiAPO-34) Relative Intensity2.theta. d (.ANG.) 100 .times. I/I.sub.o______________________________________9.52 9.29 10012.9 6.89 1314.1 6.28 2116.0 5.53 4618.0 4.93 2320.6 4.31 8722.3 3.99 623.1 3.85 625.2 3.53 2325.9 3.44 1727.6 3.23 628.4 3.15 529.6 3.01 530.6 2.92 3431.3 2.86 2032.4 2.76 234.5 2.60 736.4 2.47 439.8 2.27 443.5 2.08 447.6 1.91 349.1 1.86 651.1 1.79 353.3 1.72 354.6 1.68 255.9 1.64 4______________________________________
- TABLE L2B______________________________________(LiAPO-34) Relative Intensity2.theta. d (.ANG.) 100 .times. I/I.sub.o______________________________________9.77 9.06 10013.1 6.74 2216.3 5.43 1118.2 4.89 820.9 4.25 3225.4 3.51 726.2 3.40 631.0 2.88 1131.5 2.84 7______________________________________
- TABLE L1C______________________________________(LiAPO-34) Relative Intensity2.theta. d (.ANG.) 100 .times. I/I.sub.o______________________________________9.56 9.25 10012.9 6.89 1514.1 6.28 2216.1 5.53 4418.0 4.93 2320.6 4.31 8922.5 3.95 1723.1 3.85 725.3 3.53 2525.9 3.44 1927.7 3.22 928.4 3.15 729.6 3.01 430.6 2.92 3531.3 2.86 2134.5 2.60 736.4 2.47 539.8 2.27 543.6 2.08 547.7 1.91 449.1 1.86 851.1 1.79 353.3 1.72 3______________________________________
- TABLE L2D______________________________________(LiAPO-34) Relative Intensity2.theta. d (.ANG.) 100 .times. I/I.sub.o______________________________________9.71 9.10 10013.1 6.74 2516.4 5.42 1018.3 4.86 821.0 4.22 2825.6 3.48 726.5 3.36 1231.2 2.86 8.______________________________________
- 19. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table M given in claim 1.
- 20. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table N given in claim 1.
- 21. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table O given in claim 1.
- 22. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table P given in claim 1.
- 23. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table Q given in claim 1.
- 24. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table R given in claim 1.
- 25. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table S given in claim 1.
- 26. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table T given in claim 1.
- 27. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table U given in claim 1.
- 28. The crystalline molecular sieves of claim 1 or 2 having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in Table V given in claim 1.
- 29. Process for preparing crystalline molecular sieves having three-dimensional microporous framework structures of LiO.sub.2, AlO.sub.2 and PO.sub.2 tetrahedral units having an empirical chemical composition on an anhydrous basis expressed by the formula:
- mR: (Li.sub.x Al.sub.y P.sub.z)O.sub.2
- wherein "R" represents at least one organic templating agent present in the intracrystalline pore system; "m" represents the molar amount of "R" present per mole of (Li.sub.x Al.sub.y P.sub.z)O.sub.2 and has a value of zero to about 0.3; and "x", "y" and "z" represent the mole fractions of lithium, aluminum and phosphorus, respectively, present as tetrahedral oxides, said mole fractions being such that they are within the hexagonal compositional area defined by points A, B, C, D, E and F of FIG. 1, said crystalline molecular sieves having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in one of the following Tables A to V:
- TABLE A______________________________________(LiAPO-5)2.theta. d(.ANG.) Relative Intensity______________________________________ 7.3-7.65 12.1-11.56 m-vs 19.5-19.95 4.55-4.46 m-s20.9-21.3 4.25-4.17 m-vs22.2-22.6 4.00-3.93 w-vs 25.7-26.15 3.47-3.40 w-m______________________________________
- TABLE B______________________________________(LiAPO-11)2.theta. d(.ANG.) Relative Intensity______________________________________ 9.3-9.65 9.51-9.17 m-s20.2-20.6 4.40-4.31 m-s20.9-21.3 4.25-4.17 s-vs22.0-22.5 4.04-3.95 m-s22.5-22.9 3.95-3.92 m-s23.0-23.4 3.87-3.80 m-vs______________________________________
- TABLE C______________________________________(LiAPO-14)2.theta. d(.ANG.) Relative Intensity______________________________________8.6-8.9 10.3-9.93 vs13.0 6.81 w21.9-22.2 4.06-4.00 w25.4 3.51 w27.5 3.24 w29.7 3.01 w______________________________________
- TABLE D______________________________________(LiAPO-16)2.theta. d(.ANG.) Relative Intensity______________________________________11.3-11.6 7.83-7.63 m-vs18.7-18.9 4.75-4.70 w-s21.9-22.3 4.06-3.99 m-vs26.5-27.0 3.363-3.302 w-m 29.7-30.05 3.008-2.974 w-m______________________________________
- TABLE E______________________________________(LiAPO-17)2.theta. d(.ANG.) Relative Intensity______________________________________ 7.7-7.75 11.5-11.4 vs13.4 6.61 s-vs 15.5-15.55 5.72-5.70 s19.65-19.7 4.52-4.51 w-s20.5-20.6 4.33-4.31 vs 31.8-32.00 2.812-2.797 w-s______________________________________
- TABLE F______________________________________(LiAPO-18)2.theta. d(.ANG.) Relative Intensity______________________________________ 9.6-9.65 9.21-9.16 vs 15.5-15.55 5.72-5.70 m16.9-17.1 5.25-5.19 m20.15-20.25 4.41-4.39 m20.95-21.05 4.24-4.22 m31.8-32.5 2.814-2.755 m______________________________________
- TABLE G______________________________________(LiAPO-20)2.theta. d(.ANG.) Relative Intensity______________________________________ 13.7-14.25 6.46-6.22 m-vs19.55-20.0 4.54-4.44 w-s24.05-24.5 3.70-3.63 m-vs34.3-35.0 2.614-2.564 vw-w42.5-43.0 2.127-2.103 vw-w______________________________________
- TABLE H______________________________________(LiAPO-31)2.theta. d(.ANG.) Relative Intensity______________________________________8.5-8.6 10.40-10.28 m-s20.2-20.3 4.40-4.37 m21.9-22.1 4.06-4.02 w-m22.6-22.7 3.93-3.92 vs31.7-31.8 2.823-2.814 w-m______________________________________
- TABLE J*______________________________________(LiAPO-33)2.theta. d(.ANG.) Relative Intensity______________________________________9.25-9.55 9.56-9.26 w-m12.5-12.9 7.08-6.86 vs16.9-17.3 5.25-5.13 w-m20.45-20.9 4.34-4.25 w-m23.85-24.25 3.73-3.67 w-m26.05-26.35 3.42-3.38 w-m27.3-27.6 3.27-3.23 vs______________________________________ *as-synthesized form
- TABLE K*______________________________________(LiAPO-33)2.theta. d(.ANG.) Relative Intensity______________________________________13.15-13.4 6.73-6.61 vs18.05-18.35 4.91-4.83 m18.4-18.6 4.82-4.77 m26.55-26.7 3.36-3.34 m32.0-32.1 2.80-2.79 m______________________________________ *calcined form
- TABLE L1*______________________________________(LiAPO 34)2.theta. d(.ANG.) Relative Intensity______________________________________ 9.4-9.65 9.41-9.17 s-vs15.9-16.2 5.57-5.47 vw-m17.85-18.4 4.97-4.82 w-s20.3-20.9 4.37-4.25 m-vs24.95-25.4 3.57-3.51 vw-s30.3-30.8 2.95-2.90 w-s______________________________________ *as-synthesized form
- TABLE L2*______________________________________(LiAPO-34)2.theta. d(.ANG.) Relative Intensity______________________________________9.77-9.71 9.06-9.10 vs16.3-16.4 5.43-5.42 w18.2-18.3 4.89-4.86 w20.9-21.0 4.25-4.22 m25.4-25.6 3.51-3.48 w31.0-31.2 2.89-2.86 w______________________________________ *calcined form
- TABLE M______________________________________(LiAPO-35)2.theta. d(.ANG.) Relative Intensity______________________________________10.8-11.1 8.19-7.97 m17.2-17.4 5.16-5.10 s-vs 21.0-21.25 4.23-4.18 m-s21.8-22.0 4.08-4.04 vs31.8-32.2 2.814-2.788 m______________________________________
- TABLE N______________________________________(LiAPO-36)2.theta. d(.ANG.) Relative Intensity______________________________________7.7-7.9 11.5-11.2 vs16.2-16.6 5.47-5.34 w-m18.9-19.3 4.70-4.60 m-s20.6-20.8 4.31-4.27 w-s21.8-22.0 4.08-4.04 m22.2-22.5 4.00-3.95 w-m______________________________________
- TABLE O______________________________________(LiAPO-37)2.theta. d(.ANG.) Relative Intensity______________________________________6.1-6.3 14.49-14.03 vs15.5-15.7 5.72-5.64 w-m18.5-18.8 4.80-4.72 w-m23.5-23.7 3.79-3.75 w-m26.9-27.1 3.31-3.29 w-m______________________________________
- TABLE P______________________________________(LiAPO-39)2.theta. d(.ANG.) Relative Intensity______________________________________9.4-9.6 9.41-9.21 w-m13.3-13.6 6.66-6.51 m-vs18.0-18.4 4.93-4.82 m21.2-21.5 4.19-4.13 m-s22.5-23.0 3.95-3.87 s-vs30.2-30.5 2.96-2.93 w-m______________________________________
- TABLE Q______________________________________(LiAPO-40)2.theta. d(.ANG.) Relative Intensity______________________________________7.5-7.7 11.79-11.48 vw-m8.0-8.1 11.05-10.94 s-vs12.4-12.5 7.14-7.08 w-vs13.6-13.8 6.51-6.42 m-s14.0-14.1 6.33-6.28 w-m27.8-28.0 3.209-3.187 w-m______________________________________
- TABLE R______________________________________(LiAPO-41)2.theta. d(.ANG.) Relative Intensity______________________________________13.6-13.8 6.51-6.42 w-m20.5-20.6 4.33-4.31 w-m21.1-21.3 4.21-4.17 vs22.1-22.3 4.02-3.99 m-s22.8-23.0 3.90-3.86 m23.1-23.4 3.82-3.80 w-m25.5-25.9 3.493-3.440 w-m______________________________________
- TABLE S______________________________________(LiAPO 42)2.theta. d(.ANG.) Relative Intensity______________________________________7.15-7.4 12.36-11.95 m-vs12.5-12.7 7.08-6.97 m-s21.75-21.9 4.09-4.06 m-s 24.1-24.25 3.69-3.67 vs27.25-27.4 3.273-3.255 s30.05-30.25 2.974-2.955 m-s______________________________________
- TABLE T______________________________________(LiAPO-44)2.theta. d(.ANG.) Relative Intensity______________________________________ 9.4-9.55 9.41-9.26 vs13.0-13.1 6.81-6.76 w-m16.0-16.2 5.54-5.47 w-m 20.6-20.85 4.31-4.26 s-vs24.3-24.4 3.66-3.65 w-vs 30.7-30.95 2.912-2.889 w-s______________________________________
- TABLE U______________________________________(LiAPO-46)2.theta. d(.ANG.) Relative Intensity______________________________________7.2-8.1 12.3-10.9 vs21.2-21.8 4.19-4.08 w-m22.5-23.0 3.95-3.87 vw-m26.6-27.2 3.351-3.278 vw-w28.5-29.0 3.132-3.079 vw-w______________________________________
- TABLE V______________________________________(LiAPO-47)2.theta. d(.ANG.) Relative Intensity______________________________________9.4 9.41 vs15.9-16.0 5.57-5.54 w-m20.5-20.6 4.33-4.31 s24.5-24.7 3.63-3.60 w25.8-25.9 3.45-3.44 w30.4-30.5 2.940-2.931 w______________________________________
- the process comprising providing a reaction mixture composition at an effective temperature and for an effective time sufficient to produce said molecular sieves, said reaction mixture composition being expressed in terms of molar oxide ratios as follows:
- aR:(Li.sub.u Al.sub.v P.sub.w)O.sub.2 :bH.sub.2 O
- wherein "R" is an organic templating agent; "a" is an effective amount of "R" greater than zero; "b" has a value of from zero to about 500; and "u", "v" and "w" represent the mole fractions, respectively, of lithium, aluminum and phosphorus in the (Li.sub.u Al.sub.v P.sub.w)O.sub.2 constituent, and each has a value of at least 0.01.
- 30. The process of claim 29 wherein "u", "v" and "w" are within the pentagonal compositional area defined by points G, H, I, J and K of FIG. 3.
- 31. The process of claim 30 wherein "u", "v" and "w" are within the hexagonal compositional area defined by points l, m, n, o, p and q of FIG. 3.
- 32. Process according to claim 29 wherein "a" has a value greater than zero to about 6.
- 33. Process according to claim 32 wherein "a" is not greater than about 2.
- 34. Process according to claim 29 wherein "b" is not greater than about 40.
- 35. Process according to claim 29 wherein the source of phosphorus in the reaction mixture is orthophosphoric acid.
- 36. Process according to claim 35 wherein the source of phosphorus in the reaction mixture is orthophosphoric acid and the source of aluminum is at least one compound selected from the group consisting of pseudo-boehmite and aluminum alkoxides.
- 37. Process according to claim 36 wherein the aluminum alkoxide is aluminum isopropoxide.
- 38. Process according to claim 29 wherein the source of lithium is selected from the group consisting of oxides, hydroxides, alkoxides, chlorides, bromides, iodides, sulfates, nitrates, carboxylates and mixtures thereof.
- 39. Process according to claim 29 wherein the source of lithium is lithium orthophosphate or lithium sulfate.
- 40. Process according to claim 29 or claim 30 wherein the organic templating agent is a quaternary ammonium or quaternary phosphonium compound having the formula:
- r.sub.4 X.sup.+
- wherein X is nitrogen or phosphorus and each R is an alkyl or aryl group containing from 1 to 8 carbon atoms.
- 41. Process according to claim 29 wherein the organic templating agent is an amine.
- 42. Process according to claim 29 wherein the templating agent is selected from the group consisting of tetrapropylammonium ion; tetraethylammonium ion; tripropylamine; triethylamine; triethanolamine; piperidine; cyclohexylamine; 2-methyl pyridine; N,N-dimethylbenzylamine; N,N-dimethylethanolamine; choline; N,N-dimethylpiperazine; 1,4-diaziabicyclo-(2,2,2) octane; N-methyldiethanolamine; N-methylethanolamine; N-methylpiperidine; 3-methylpiperidine; N-methylcyclohexylamine; 3-methylpyridine; 4-methylpyridine; quinuclidine; N,N'-dimethyl-1,4-diazabicyclo (2,2,2) octane ion; tetramethylammonium ion; tetrabutylammonium ion; tetrapentylammonium ion; di-n-butylamine; neopentylamine; di-n-pentylamine; isopropylamine; t-butylamine; ethylenediamine; pyrrolidine; 2-imidazolidone; di-n-propylamine; and a polymeric quaternary ammonium salt [(C.sub.14 H.sub.32 N.sub.2)(OH).sub.2 ].sub.x wherein x is a value of at least 2.
- 43. Molecular sieves prepared by calcining, at a temperature sufficiently high to remove at some of any organic templating agent present in the intracrystalline pore system, the crystalline molecular sieves having three-dimensional microporous framework structures of LiO.sub.2, AlO.sub.2 and PO.sub.2 tetrahedral units having an empirical chemical composition on an anhydrous basis expressed by the formula:
- mR:(Li.sub.x Al.sub.y P.sub.z)O.sub.2
- wherein "R" represents at least one organic templating agent present in the intracrystalline pore system; "m" represents the molar amount of "R" present per mole of (Li.sub.x Al.sub.y P.sub.z)O.sub.2 and has a value of zero to about 0.3; and "x", "y" and "z" represents the mole fractions of lithium, aluminum and phosphorus, respectively, present as tetrahedral oxides, said mole fractions being such that they are within the hexagonal compositional area defined by points A, B, C, D, E and F of FIG. 1, said crystalline molecular sieves having a characteristic X-ray powder diffraction pattern which contains at least the d-spacings set forth in one of the following Tables A to V:
- TABLE A______________________________________(LiAPO-5)2.theta. d(.ANG.) Relative Intensity______________________________________ 7.3-7.65 12.1-11.56 m-vs 19.5-19.95 4.55-4.46 m-s20.9-21.3 4.25-4.17 m-vs22.2-22.6 4.00-3.93 w-vs 25.7-26.15 3.47-3.40 w-m______________________________________
- TABLE B______________________________________(LiAPO-11)2.theta. d(.ANG.) Relative Intensity______________________________________ 9.3-9.65 9.51-9.17 m-s20.2-20.6 4.40-4.31 m-s20.9-21.3 4.25-4.17 s-vs22.0-22.5 4.04-3.95 m-s22.5-22.9 3.95-3.92 m-s23.0-23.4 3.87-3.80 m-vs______________________________________
- TABLE D______________________________________(LiAPO-16)2.theta. d(.ANG.) Relative Intensity______________________________________11.3-11.6 7.83-7.63 m-vs18.7-18.9 4.75-4.70 w-s21.9-22.3 4.06-3.99 m-vs26.5-27.0 3.363-3.302 w-m 29.7-30.05 3.008-2.974 w-m______________________________________
- TABLE D______________________________________(LiAPO-16)2.theta. d(.ANG.) Relative Intensity______________________________________11.3-11.6 7.83-7.63 m-vs18.7-18.9 4.75-4.70 w-s21.9-22.3 4.06-3.99 m-vs26.5-27.0 3.363-3.302 w-m 29.7-30.05 3.008-2.974 w-m______________________________________
- TABLE E______________________________________(LiAPO-17)2.theta. d(.ANG.) Relative Intensity______________________________________ 7.7-7.75 11.5-11.4 vs13.4 6.61 s-vs 15.5-15.55 5.72-5.70 s19.65-19.7 4.52-4.51 w-s20.5-20.6 4.33-4.31 vs 31.8-32.00 2.812-2.797 w-s______________________________________
- TABLE F______________________________________(LiAPO-18)2.theta. d(.ANG.) Relative Intensity______________________________________ 9.6-9.65 9.21-9.16 vs 15.5-15.55 5.72-5.70 m16.9-17.1 5.25-5.19 m20.15-20.25 4.41-4.39 m20.95-21.05 4.24-4.22 m31.8-32.5 2.814-2.755 m______________________________________
- TABLE G______________________________________(LiAPO-20)2.theta. d(.ANG.) Relative Intensity______________________________________ 13.7-14.25 6.46-6.22 m-vs19.55-20.0 4.54-4.44 w-s24.05-24.5 3.70-3.63 m-vs34.3-35.0 2.614-2.564 vw-w42.5-43.0 2.127-2.103 vw-w______________________________________
- TABLE H______________________________________(LiAPO-31)2.theta. d(.ANG.) Relative Intensity______________________________________8.5-8.6 10.40-10.28 m-s20.2-20.3 4.40-4.37 m21.9-22.1 4.06-4.02 w-m22.6-22.7 3.93-3.92 vs31.7-31.8 2.823-2.814 w-m______________________________________
- TABLE J*______________________________________(LiAPO-33)2.theta. d(.ANG.) Relative Intensity______________________________________9.25-9.55 9.56-9.26 w-m12.5-12.9 7.08-6.86 vs16.9-17.3 5.25-5.13 w-m20.45-20.9 4.34-4.25 w-m23.85-24.25 3.73-3.67 w-m26.05-26.35 3.42-3.38 w-m27.3-27.6 3.27-3.23 vs______________________________________ *as-synthesized form
- TABLE K*______________________________________(LiAPO-33)2.theta. d(.ANG.) Relative Intensity______________________________________13.15-13.4 6.73-6.61 vs18.05-18.35 4.91-4.83 m18.4-18.6 4.82-4.77 m26.55-26.7 3.36-3.34 m32.0-32.1 2.80-2.79 m______________________________________ *calcined form
- TABLE L1*______________________________________(LiAPO 34)2.theta. d(.ANG.) Relative Intensity______________________________________ 9.4-9.65 9.41-9.17 s-vs15.9-16.2 5.57-5.47 vw-m17.85-18.4 4.97-4.82 w-s20.3-20.9 4.37-4.25 m-vs24.95-25.4 3.57-3.51 vw-s30.3-30.8 2.95-2.90 w-s______________________________________ *as-synthesized form
- TABLE L2*______________________________________(LiAPO-34)2.theta. d(.ANG.) Relative Intensity______________________________________9.77-9.71 9.06-9.10 vs16.3-16.4 5.43-5.42 w18.2-18.3 4.89-4.86 w20.9-21.0 4.25-4.22 m25.4-25.6 3.51-3.48 w31.0-31.2 2.89-2.86 w______________________________________ *calcined form
- TABLE M______________________________________(LiAPO-35)2.theta. d(.ANG.) Relative Intensity______________________________________10.8-11.1 8.19-7.97 m17.2-17.4 5.16-5.10 s-vs 21.0-21.25 4.23-4.18 m-s21.8-22.0 4.08-4.04 vs31.8-32.2 2.814-2.788 m______________________________________
- TABLE N______________________________________(LiAPO-36)2.theta. d(.ANG.) Relative Intensity______________________________________7.7-7.9 11.5-11.2 vs16.2-16.6 5.47-5.34 w-m18.9-19.3 4.70-4.60 m-s20.6-20.8 4.31-4.27 w-s21.8-22.0 4.08-4.04 m22.2-22.5 4.00-3.95 w-m______________________________________
- TABLE O______________________________________(LiAPO-37)2.theta. d(.ANG.) Relative Intensity______________________________________6.1-6.3 14.49-14.03 vs15.5-15.7 5.72-5.64 w-m18.5-18.8 4.80-4.72 w-m23.5-23.7 3.79-3.75 w-m26.9-27.1 3.31-3.29 w-m______________________________________
- TABLE P______________________________________(LiAPO-39)2.theta. d(.ANG.) Relative Intensity______________________________________9.4-9.6 9.41-9.21 w-m13.3-13.6 6.66-6.51 m-vs18.0-18.4 4.93-4.82 m21.2-21.5 4.19-4.13 m-s22.5-23.0 3.95-3.87 s-vs30.2-30.5 2.96-2.93 w-m______________________________________
- TABLE Q______________________________________(LiAPO-40)2.theta. d(.ANG.) Relative Intensity______________________________________7.5-7.7 11.79-11.48 vw-m8.0-8.1 11.05-10.94 s-vs12.4-12.5 7.14-7.08 w-vs13.6-13.8 6.51-6.42 m-s14.0-14.1 6.33-6.28 w-m27.8-28.0 3.209-3.187 w-m______________________________________
- TABLE R______________________________________(LiAPO-41)2.theta. d(.ANG.) Relative Intensity______________________________________13.6-13.8 6.51-6.42 w-m20.5-20.6 4.33-4.31 w-m21.1-21.3 4.21-4.17 vs22.1-22.3 4.02-3.99 m-s22.8-23.0 3.90-3.86 m23.1-23.4 3.82-3.80 w-m25.5-25.9 3.493-3.440 w-m______________________________________
- TABLE S______________________________________(LiAPO 42)2.theta. d(.ANG.) Relative Intensity______________________________________7.15-7.4 12.36-11.95 m-vs12.5-12.7 7.08-6.97 m-s21.75-21.9 4.09-4.06 m-s 24.1-24.25 3.69-3.67 vs27.25-27.4 3.273-3.255 s30.05-30.25 2.974-2.955 m-s______________________________________
- TABLE T______________________________________(LiAPO-44)2.theta. d(.ANG.) Relative Intensity______________________________________ 9.4-9.55 9.41-9.26 vs13.0-13.1 6.81-6.76 w-m16.0-16.2 5.54-5.47 w-m 20.6-20.85 4.31-4.26 s-vs24.3-24.4 3.66-3.65 w-vs 30.7-30.95 2.912-2.889 w-s______________________________________
- TABLE U______________________________________(LiAPO-46)2.theta. d(.ANG.) Relative Intensity______________________________________7.2-8.1 12.3-10.9 vs21.2-21.8 4.19-4.08 w-m22.5-23.0 3.95-3.87 vw-m26.6-27.2 3.351-3.278 vw-w28.5-29.0 3.132-3.079 vw-w______________________________________
- TABLE V______________________________________(LiAPO-47)2.theta. d(.ANG.) Relative Intensity______________________________________9.4 9.41 vs15.9-16.0 5.57-5.54 w-m20.5-20.6 4.33-4.31 s24.5-24.7 3.63-3.60 w25.8-25.9 3.45-3.44 w30.4-30.5 2.940-2.931 w______________________________________
- 44. Crystalline molecular sieves having three-dimensional microporous framework structures of LiO.sub.2, AlO.sub.2 and PO.sub.2 tetrahedral units having an empirical chemical composition on an anhydrous basis expressed by the formula:
- mR:(Li.sub.x Al.sub.y P.sub.z)O.sub.2
- wherein "R" represents at least one organic templating agent present in the intracrystalline pore system; "m" represents the molar amount of "R" present per mole of (Li.sub.x Al.sub.y P.sub.z)O.sub.2 and has a value of zero to about 0.3; and "x", "y" and "z" represent the mole fractions of lithium, aluminum and phosphorus, respectively, present as tetrahedral oxides, said mole fractions being such that they are within the hexagonal compositional area defined by points A, B, C, D, E and F of FIG. 1.
- 45. Crystalline molecular sieves according to claim 44 wherein the mole fractions of lithium, aluminum and phosphorus present as tetrahedral oxides are within the tetragonal compositional area defined by points a, b, c and d of FIG. 2.
- 46. Crystalline molecular sieves according to claim 45 wherein the mole fractions of lithium, aluminum and phosphorus present as tetrahedral oxides are within the hexagonal compositional area defined by points e, f, g, h, i and j of FIG. 2.
- 47. The crystalline molecular sieves according to claim 44 wherein "m" is not greater than about 0.15.
- 48. Process for preparing crystalline molecular sieves having three-dimensional microporous framework structures of LiO.sub.2, AlO.sub.2 and PO.sub.2 tetrahedral units having an empirical chemical composition on an anhydrous basis expressed by the formula:
- mR:(Li.sub.x Al.sub.y P.sub.z)O.sub.2
- wherein "R" represents at least one organic templating agent present in the intracrystalline pore system; "m" represents the molar amount of "R" present per mole of (Li.sub.x Al.sub.y P.sub.z)O.sub.2 and has a value of zero to about 0.3; and "x", "y" and "z" represent the mole fractions of lithium, aluminum and phosphorus, respectively, present as tetrahedral oxides, said mole fractions being such that they are within the hexagonal compositional area defined by points A, B, C, D, E and F of FIG. 1, wherein the process comprises providing a reaction mixture composition at an effective temperature and for an effective time sufficient to produce said molecular sieves, said reaction mixture composition expressed in terms of molar oxide ratios as follows:
- aR:(Li.sub.u Al.sub.v P.sub.w)O.sub.2 :bH.sub.2 O
- wherein "R" is an organic templating agent; "a" is an effective amount of "R" greater than zero; "b" has a value of from zero to about 500; and "u", "v" and "w"represent the mole fractions, respectively, of lithium, aluminum and phosphorus in the (Li.sub.u Al.sub.v P.sub.w)O.sub.2 constituent, and each has a value of at least 0.01.
- 49. Process according to claim 48 wherein "u", "v" and "w" are within the pentagonal compositional area defined by points G, H, I, J and K of FIG. 3.
- 50. Process according to claim 49 wherein "u", "v" and "w" are within the hexagonal compositional area defined by points l, m, n, o, p and q of FIG. 3.
- 51. Process according to claim 48 wherein "a" has a value greater than zero to about 6.
- 52. Process according to claim 51 wherein "a" has a value not greater than about 2.
- 53. Process according to claim 48 wherein "b" has a value of not greater than about 40.
- 54. Process according to claim 48 wherein the source of phosphorus in the reaction mixture is orthophosphoric acid.
- 55. Process according to claim 54 wherein the source of phosphorus in the reaction mixture is orthophosphoric acid and the source of aluminum is at least one compound selected from the group consisting of pseudo-boehmite and aluminum alkoxides.
- 56. Process according to claim 55 wherein the aluminum alkoxide is aluminum isopropoxide.
- 57. Process according to claim 48 wherein the source of lithium is selected from the group consisting of oxides, hydroxides, alkoxides, chlorides, bromides, iodides, sulfates, nitrates, carboxylates and mixtures thereof.
- 58. Process according to claim 48 wherein the source of lithium is lithium orthophosphate or lithium sulfate.
- 59. Process according to claim 48 or claim 49 wherein the organic templating agent is a quaternary ammonium or quaternary phosphonium compound having the formula:
- R.sub.e X.sup.+
- wherein X is nitrogen or phosphorus and each R is an alkyl or aryl group containing from 1 to 8 carbon atoms.
- 60. Process according to claim 48 wherein the organic templating agent is an amine.
- 61. Process according to claim 48 wherein the templating agent is selected from the group consisting of tetrapropylammonium ion; tetraethylammonium ion; tripropylamine; triethylamine; triethanolamine; piperidine, cyclohexylamine; 2-methyl pyridine; N,N-dimethylbenzylamine; N,N-dimethylethanolamine; choline; N,N-dimethylpiperazine; 1,4-diaziabicyclo-(2,2,2) octane; N-methyldiethanolamine; N-methylethanolamine; N-methylpiperidine; 3-methylpiperidine; N-methylcyclohexylamine; 3-methylpyridine; 4-methylpyridine; quinuclidine; N,N'-dimethyl-1,4-diazabicyclo (2,2,2) octane ion; tetramethylammonium ion; tetrabutylammonium ion; tetrapentylammonium ion; di-n-butylamine; neopentylamine; di-n-pentylamine; isopropylamine; t-butylamine; ethylenediamine; pyrrolidine; 2-imidazolidone; di-n-propylamine; and a polymeric quaternary ammonium salt [(C.sub.14 H.sub.32 N.sub.2)(OH).sub.2 ].sub.x wherein x has a value of at least 2.
- 62. Molecular sieves prepared by calcining, at a temperature sufficiently high to remove at least some of any organic templating agent present in the intracrystalline pore system, the crystalline molecular sieves having three-dimensional microporous framework structures of LiO.sub.2, AlO.sub.2 and PO.sub.2 tetrahedral units having an empirical chemical composition on an anhydrous basis expressed by the formula:
- mR:(Li.sub.x Al.sub.y P.sub.z)O.sub.2
- wherein "R" represents at least one organic templating agent present in the intracrystalline pore system; "m" represents the molar amount of "R" present per mole of (Li.sub.x Al.sub.y P.sub.z)O.sub.2 and has a value of zero to about 0.3; and "x", "y" and "z" represent the mole fractions of lithium, aluminum and phosphorus, respectively, present as tetrahedral oxides, said mole fractions being such that they are within the hexagonal compositional area defined by points A, B, C, D, E and F of FIG. 1.
Parent Case Info
This application is a continuation-in-part of our copending application Ser. No. 599,811 filed Apr. 13, 1984 now abandoned.
US Referenced Citations (9)
Foreign Referenced Citations (4)
Number |
Date |
Country |
0055046 |
Jun 1892 |
EPX |
0054364 |
Jun 1982 |
EPX |
0055529 |
Jul 1982 |
EPX |
0059059 |
Sep 1982 |
EPX |
Continuation in Parts (1)
|
Number |
Date |
Country |
Parent |
599811 |
Apr 1984 |
|