The novel technology relates generally to electrochemistry, and, more particularly, to a lithium anode battery system.
Another problem facing known lithium ion batteries is that there is yet to be found a cathode material that can match the graphite anode for specific capacity, cost-effectiveness, and greenness. There are different categories of cathode materials, popular among them being layered compounds such as LiTiS2, LiCoO2, LiNi1−xCoxO2, and LiNixMnxCo1−2xO2. Another group of cathode materials with more open structures, such as vanadium oxides, tunnel compounds of manganese oxides, and transition metal phosphates (e.g., the olivine LiFePO4) has also received attention from researchers. This group of materials generally provides better safety and lower cost.
Vanadium layered oxides such as LixV2O5, LixV3O8, and LixV6O13 have attracted a lot of attention as a typical intercalation compound because it is cheap, easy to synthesize and contributes high energy density. One lithium atom per formula unit can be reversibly intercalated into vanadium layered oxides, which give the specific capacity, ˜300 mAh/g. However, vanadium oxides are very sensitive to over discharge: a lithium content of x=1 in LixV2O5 with several distinct steps cannot be exceeded without losing the reversibility of the insertion process.
Many studies have been conducted to improve the lithium intercalation reversibility and electrical conductivity performance by synthesizing the vanadium oxides with a more open crystal structure or by incorporating highly conductive materials into the structures. The modification of the fabrication method, morphology, and crystallites of vanadium oxides also have been attempted to improve the electrochemical performances. γLiV3O8 nanorods obtained at 160° C. shows a larger capacity of 259 mAh/g in the range of 1.5-4.2 V and its capacity remains 199 mAh/g after 20 cycles. LiV3O8 nanorod treated at 300° C. has a capacity of 302 mAh/g in the range of 1.8-4 V and its capacity remains at 278 mAh/g after 30 cycles. Although the cycle life performance is improved in modified or nanosized vanadium oxides, it is still not acceptable for commercial battery applications.
Recently, aqueous Li-air batteries have attracted a lot of attention due to their high theoretical energy capacity. However, still in their very early stages of research, the reported performance of Li-air batteries is far from what has been predicted theoretically. Commercial lithium ion (Li-ion) rechargeable batteries using Li intercalation compounds as electrodes are well known. Li-ion batteries can be found in many portable electronic devices, such as cellular phones and laptop computers. Although the Li-ion rechargeable battery has a lot of advantages, such as high gravimetric energy density (120-150 Wh/kg−1), relatively short charging time, and long cycle life, Li-ion battery energy density is still limited by the use of Li intercalation compounds as negative and positive electrodes. By replacing the positive electrode with an air (or O2) electrode and the negative electrode with a Li metal, the theoretical energy capacity of the Li-air battery is expected to increase to 5000-11000 Wh/kg, depending on two features: the nature of the electrolyte and its reaction products.
Based on these two features, Li-air batteries can be divided into two groups:
(a) Li/02 in non-aqueous electrolytes
(b) Li/O2 in aqueous electrolytes
Basic electrolyte: 4Li+O2+2H2O=4LiOH E=3.45V
Acidic electrolyte: 4Li+O2+4H+=2H2O+4Li+ E=4.27V
Seawater (pH 8.2): 4Li+O2+2H2O=4LiOH E=3.79V
In theory, Li-air batteries with non-aqueous electrolytes can deliver a specific energy density up to 11249 Whr/kg. The first Li-air battery in a non-aqueous electrolyte solution with a structure of Li|organic liquid electrolyte| air electrode was reported in 1996. Gravimetric capacities of about 1600 mAh/g in atmospheric air and 1410 mAh/g in a pure oxygen atmosphere were achieved based on a carbon mass of 20 wt. %. When the mass of carbon increased to 40 wt. %, the capacity decreased due to poor O2 diffusion through the dense carbon film. Cathode capacity as high as 2825 mAh/g at 0.05 mA/cm2 has been observed by modifying the structure of the air electrode to achieve better oxygen diffusion. The highest capacity for a Li-air battery in non-aqueous electrolytes was reported to be as high as 5360 mAh/g (discharged at 0.01 mA/cm2). However, the presence of moisture in the air stream may ultimately lead to the entry of water into the non-aqueous electrolyte and result in life-limiting Li corrosion. Dry air or oxygen has been used instead of atmospheric air in the cathodes in order to minimize the effects of Li corrosion, but this is not a cost-effective solution. Another main challenge for the Li-air battery with a non-aqueous electrolyte is that the discharge products Li2O2 and Li2O are not soluble in an organic liquid electrolyte, and the clogging of porous air electrodes occurred gradually.
Thus, there is a need for an improved lithium battery. The present novel technology addresses this need.
The present novel Li-air battery technology exhibits improved discharge and charge voltage efficiency. The novel Li-air battery has a structure of Li|organic liquid electrolyte| Li+-conducting glass ceramic plate|water or neutral solution| Pt or carbon air electrode. To minimize the instability effects of the Li+-conducting glass ceramic plate in an acid or base solution, pure de-ionized (DI) water may be used as the electrolyte for the air electrode. For the Li-air battery with Pt as air electrode, the observed open circuit voltage was around 3.75V. In water, a discharge voltage plateau of around 3.53V (vs. Li+/Li) was observed at the discharge current of 0.05 mA/cm2 or 100 mA/gcarbon. The charge voltage of the novel Li-air battery is typically in the range of 4.00V to 4.38V (with an average charge voltage of 4.19V) at a current density of 0.05 mA/cm2. The novel Li-air battery typically exhibits a high discharge-charge voltage efficiency (84% in pure DI water). The pH of the liquid electrolyte increased during battery discharge by producing LiOH in the water. In LiClO4 solution, the discharge voltage plateau decreases, but the charge performance improves and the discharge-charge voltage efficiency is typically about 85% in 1M LiClO4. Further, the pH of the system decreases as compared to the changes of pH in the water system. For carbon as air electrode in the water, the discharge voltage is typically about 3.05V (vs. Li+/Li) at the rate of 0.05 mA/cm2, 100 mA/gcarbon, which is higher than the discharge voltage of a standard the Li-air battery with carbon as catalyst of the air electrode, while the charge voltage of the novel battery was in the range of 4.00V to 4.84V (with an average of 4.42V) at the rate of 0.05 mA/cm2. A high discharge-charge efficiency of 69.0% has been observed, higher than that of a standard Li-air battery with a carbon catalyst air electrode. When a LiNO3 solution replaced pure DI water, the charge performance improved and the fluctuations in pH decreased as compared to that in the water.
For the purposes of promoting an understanding of the principles of the novel technology, reference will now be made to the embodiments illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the novel technology is thereby intended, such alterations and further modifications in the illustrated device, and such further applications of the principles of the novel technology as illustrated therein being contemplated as would normally occur to one skilled in the art to which the novel technology relates.
To overcome the challenges faced by Li-air batteries with non-aqueous electrolytes, the present novel aqueous Li-air cell or battery system 10 has been developed (see
The novel Li-air batteries 10 typically have the structure of Li electrode 15|organic liquid electrolyte 35|LiGC 25|neutral solution (typically pure DI water, LiClO4 solution or LiNO3 solution) 20|Pt and/or carbon catalytic electrodes 30. To minimize the instability effects of the Li+-conducting glass ceramic plate 25 in acidic and alkaline solutions, neutral water is typically used as an electrolyte 20. The novel Li-air battery system 10 enjoys a very high discharge-charge voltage efficiency.
In this Example, the carbon-supported electrocatalyst material for electrode 30, Pt/C (50 wt. % metal on carbon), was purchased commercially and used as received. Vulcan XC-72 electrically conductive carbon black was purchased commercially and used as received. The air catalytic electrode 30 typically includes a catalyst layer 37 and a gas diffusion layer 39. Teflon treated carbon paper was used as the gas diffusion layer 39. Pt/C and XC-72 ink solutions were prepared by mixing Pt/C (80 wt %) or XC-72 (80 wt %), ionomer (G. T. I., 20 wt %) as binder and tetrahydrofuran as solution in an ultrasonic bath for 1 h. The ink solution was then sprayed on one side of the Teflon treated carbon paper 39. The finished air catalytic electrode 30 was soaked into 1M KOH overnight to activate the ionomer and then soaked in deionized (DI) water to remove residual KOH from the surface of the air catalytic electrode 30. The area of the air electrode 30 was 4 cm2, and the mass loading of the catalyst layer was 1 mg/cm2.
Disks of 0.8 cm in diameter were cut from Li ribbon (0.38 mm thickness) for use as the anode 15. 1M LiPF6 in EC:DMC (1:1 volume ratio) was used as the electrolyte 35. The LiGC plate 25 had a composition of Li1.3Ti1.7Al0.3(PO4)3 and had the dimensions 1 inch×1 inch area, a 150 μm thickness, and a σLi≈10−4 S/cm.
The finished battery 10 was exposed to the atmosphere and connected to the testing station. A cell tester was used to perform charge and discharge tests. Electrochemical Impedance Spectroscopy (EIS) experiments were carried out at open circuit voltage. The AC perturbation signal was ±5 mV, and the frequency range was from 1 mHz to 105 Hz.
As shown in
The electrode reactions within this Li-air battery 10 can be summarized as follows:
Cathode: O2+2H2O+4e−→40H− (1)
Anode: Li→Li++e− (2)
Whole reaction: 4Li+O2+2H2O→4Li++4OH− (3)
During the discharge, O2 from air 40 continuously diffuses into the porous catalytic electrode 50, where an electrocatalytic oxygen reduction reaction takes place, according to Eq. (1). Simultaneously, Li metal changes into Li+, and Li+ diffuses from organic liquid electrolyte 35 to aqueous solution 20 through LiGC plate 25.
The use of neutral solution as electrolyte 20 enables the higher discharge voltages that were observed with the Li-air batteries 10.
According to the Nernst equation:
Here, E is the reduction potential at the temperature of interest, E0 is the standard reduction potential, R is the universal gas constant (8.314472 J/K·mol), T is the absolute temperature, α is the chemical activity for the relevant species, where αRed is the reductant and αox is the oxidant (since activity coefficients tend to unify at low concentrations; activities in the Nernst equation are frequently replaced by simple concentrations), F is the Faraday constant (96485.33 C/mol), and z is the number of moles of electrons transferred in the reaction. If a strong alkaline solution is used in Li-air battery 10, the reduction potential of air electrode 30 shifts negatively, according to equations (1) and (4), so that the open circuit voltage, the discharge voltage, and the charge voltage decrease.
In one embodiment, Li-air battery 10 has a structure of Li 15|organic liquid electrolyte 35|LiGC 25|water 20|carbon air electrode 30, and demonstrates an open circuit voltage (OCV) of about 3.70V. In
The use of neutral solution (pure DI water) as an electrolyte 20 yields higher discharge voltages from the novel Li-air batteries 10. If a strong alkaline solution is used in a Li-air battery, the reduction potential of the air electrode shifts negatively, according to equations (1) and (4), so that the open circuit voltage, the discharge voltage, and the charge voltage decrease as shown in
EIS was used to study the changes of the resistances after discharge the battery 10 at certain current densities for 1 hour.
To this end, the pH at discharge was measured at predetermined current densities for 1 hour.
For the novel Li-air battery 10 with a structure of Li 15|organic liquid electrolyte 35|LiGC 25|water 20|Pt air electrode 30, the open circuit voltage (OCV) was about 3.75V. As shown in
The novel Li-air battery 10 also shows a higher discharge voltage, while the charge voltage was comparable to others. Table 2 summarizes the reported discharge voltage of Li-air batteries 10 using various catalysts and electrolytes.
As mentioned above, according to equations (1) and (4), the open circuit voltage, the discharge voltage, and the charge voltage decrease with the increased concentrations of LiOH.
Therefore, with the use of pure water as an electrolyte 20 and Pt as a catalytic electrode 30, an 84% discharge-charge efficiency was observed in the novel Li-air battery system 10 that has the structure Li 15|organic liquid electrolyte 35|LiGC 25|water 20|Pt catalytic electrode 30. Eighty-four percent discharge-charge voltage efficiency is significantly higher than the 73% discharge-charge voltage efficiency reported using PtAu/C catalyst, which claimed to have the highest discharge-charge efficiency so far in Li-air battery systems.
It can also be seen in
In order to reduce the internal resistance of developed Li-air battery 10 with Pt/C as air electrode 30 and improve the charge performance, the aqueous electrolyte 20 was changed from pure DI water to the LiClO4 to investigate its influence on the electrochemical performance.
Unlike the charge voltage curves observed for batteries 10 using pure water, where a sharp voltage increase was observed at the end of the charge due to the low concentration of Li+ and OH− in water, the charge voltage remained constant for the battery 10 using the 1.00M LiClO4 electrolyte. This stable charge voltage plateau indicates that the charge process can last for an extended period if there is enough Li+ and OH− in the solution, indicating that a higher charge capacity can be obtained by using a LiClO4 solution as an electrolyte 20.
EIS was used to study the changes of the resistances after discharge the battery 10 at certain current densities for 1 hour.
The performance of a well-designed Li-air battery 10 with a structure of Li 15|organic liquid electrolyte 35|Li+-conducting glass ceramic plate 25|water or neutral solution 20|Pt or carbon air electrode 30, using alkaline and acidic solutions as electrolytes, neutral solution was used.
For the Li-air battery with Pt as air electrode, the open circuit voltage observed was around 3.75V. In the water a discharge voltage plateau of around 3.53V (vs. Li+/Li) was observed at the discharge current of 0.05 mA/cm2 or 100 mA/gcarbon. The charge voltage of the Li-air battery 10 was in the range of 4.00V to 4.38V (with an average charge voltage of 4.19V) at a current density of 0.05 mA/cm2. The Li-air battery 10 showed the highest discharge-charge voltage efficiency (84% in pure DI water) as compared to efficiencies reported by other researchers. The pH of the liquid electrolyte 20 increased during battery discharge by producing LiOH in the water. In LiClO4 solution, the discharge voltage plateau decreased, but the charge performance improved a lot and the discharge-charge voltage efficiency is 85% in 1M LiClO4. The pH decreased as compared to the changes of pH in water system. For carbon as air electrode 30 in water 20, the discharge voltage was observed at 3.05V (vs. Li+/Li) at the rate of 0.05 mA/cm2, 100 mA/gcarbon, which is higher than what has been reported about Li-air batteries using carbon as catalyst of air electrode, while the charge voltage of the battery 10 was in the range of 4.00V to 4.84V (with an average of 4.42V) at the rate of 0.05 mA/cm2. A high discharge-charge efficiency of 69.0% was observed, which is higher than what has been reported for Li-air batteries using carbon as catalyst of air electrode 30. When the LiNO3 solution was used instead of pure DI water, the charge performance improved and also the changes of pH decreased as compared to that in the water.
In another embodiment, the cathode electrode 30 was elected to be LiVS2, and was prepared by mixing appropriate amount of Li2S, sulfur, and vanadium in an Ar glove box and portioning the mixture in carbon-coated quartz tubes that were then sealed under vacuum. The tubes were heated slowly over twenty hours to 750° C. and soaked at temperature for three days followed by a slow ramp down over five hours to 250° C., followed by quenching in air. The samples were removed from the tubes in an air glove box where they were thoroughly ground and pelletized. The samples were treated again at the same temperature with the same experimental process. Because these compounds are moisture sensitive, they were handled in an Ar atmosphere.
The LiVS2 powders were then placed in an Al2O3 crucible heated in air. Five specimens of the powders were heated slowly over five hours to reach 200, 300, 500, 600 and 700° C., respectively, and each respective specimen was soaked at temperature for ten hours, followed by ramped cooling six to seven hours to room temperature.
The XRD diffraction data were collected using a diffractometer equipped with Cu-Kα radiation and a diffractometer monochromator that was operated at 45 kV, 30 mA, in step scan mod with a step size of 0.02 degrees and step time 1.5 seconds. The samples were finely ground and placed in the sample holder of the diffractometer. Morphology and the compositional analysis were done by scanning electron microscopy.
The electrode disks 30 and cell 10 were prepared in an Ar glove box. Electrodes 30 were fabricated from a 70:20:10 (wt %) mixture of active material/acetylene black as current conductor and poly(tetrafluoroethylene) as binder. The active material and conductor were mixed completely first, the binder was then added, and the mass mixed again. The mixture was rolled into thin sheets and punched into a 7 mm diameter circular disk as electrodes 30. The typical electrode mass and thickness were 7-12 mg and 0.03-0.08 mm, respectively. The electrochemical cells 10 were prepared in standard 2016 coin cell hardware with Li metal foil used as both the counter and reference electrodes 15. The electrolytes 35 used for analysis were 1M LiPF6 in 1:1 EC:DEC. The sealed cells 10 were taken out of the glove box and placed in a battery testing system. The cells 10 were aged for five hours before the first discharge (or charge) to ensure full absorption of the electrolyte 35 into the electrode 30. A ten minute rest period was maintained between the charge and discharge steps.
The XRD patterns of the LiVS2 powder at different temperatures are represented in
The sample further heated at 600° C. for 10 hours under air yields a well crystallized β-LiV2O5 and LiV6O15 oxide phases. The corresponding XRD pattern shows well defined diffraction lines indexed on the basis of the monoclinic A2/m space group. It is also observed that the small traces of LiVS2 phase vanished at 600° C. It is observed that with increasing heat treatment temperature the intensity of XRD peaks become stronger and the full width at half maximum (FWHM) parameter decreases, which indicates that the sample became more crystalline. Although the EDS scan of samples annealed at 600° C. shows a small amount (8 At %) of sulfur, the XRD peaks do not show any sulfide phase, which is likely due to an amorphous sulfide phase or that the sulfide has gone into the layer structure of the oxide phases without changing the structure of the oxides phases present in the sample.
The morphology and the compositional study were done by scanning electron microscopy. The SEM micrographs of the LiVS2 cathode material 70 samples for different temperatures are shown in
The compositional analysis of the samples annealed at different temperatures was done using the EDS scanning.
The discharge-charge and voltage curves are well known for β-LiV2O5, LiV6O15 oxides, and LiVS2 sulfides. However, the discharge-charge and voltage curves for the novel materials are different from the reported oxides and sulfides. In
The data generated for the novel samples was compared with that for V2O5, as shown in
Therefore, the novel material is different from the reported V2O5 compound. It is reported that V2O5 structure is complicated and its structure varies with preparation temperature and Li concentration. The XRD results indicate the major peaks match with Li0.3V2O5 with some other minor oxides. Sulfide peaks were not observed in the novel material. However, EDS clearly show small amounts of sulfur present in the novel composition. The sulfur observed by EDS could be inside the structure and contributed to form a homogenous oxi-sulfide structure. Alternately, the sulfur could be forming another minor phase and helping to stabilize the major phase to improve the electrochemical performance by improving the electronic conductivity. Small amounts of sulfur ions might have entered the layered structure of V2O5 without changing the structure itself while improving the material's capacity. This could be one factor contributing to the voltage curve difference.
The maximum Li numbers that can be reversibly intercalated into LixV2O5 and Li1+xV3O8 are x=2 and x=3, respectively. So the theoretical capacity for Li2V2O5 and Li4V3O8 is 274 mAh/g and 308 mAh/g. However, the micro-size vanadium oxide samples prepared by normal heat treatment generally give the capacity less than 250 mAh/g with a poor cycle. Hence, to improve their electrochemical performances, many efforts have been don on the fabrication of nano-particles and modification of surface morphologies and chemical composition. Generally, nanosized vanadium oxides provide better capacity, up to ˜300 mAh/g. However, it has been difficult to obtain a stable long cycle-life, which is critical for commercial battery applications.
It is observed that heat treatment of LiVS2 sulfide in air is derived to obtain oxy-sulfide compound (or composite) having a structure similar to V2O5. The heat treatment produced homogenized rod shape crystallites which are in the few micron size. Also, heat treatment at different temperatures influenced the particle size and morphology of the sample, which consequently influenced their electrochemical properties. The optimal sample was annealed at 600° C. for 10 hr. This indicates that the oxy-sulfide compound (or composite) prepared by heat treatment of sulfides could be a good candidate for cathode materials with a capacity of 300 mAh/g in the range of 2-4 V and better life cycle. This method can apply to other oxide cathode materials.
Other possible oxy-sulfide compounds for electrodes include, but are not limited to, compounds having the general form MxVyOzSk, where M is Li or Na, and x, y, z, and k may be any reasonable whole number. Likewise, possible oxide/sulfide composites include MxVyOz/S and/or MxVyOz/Sulfide, where the Sulfide could be any of combination of M, V, and both, such as MxSy, VxSy, or MxVySz.
While the novel technology has been illustrated and described in detail in the drawings and foregoing description, the same is to be considered as illustrative and not restrictive in character. It is understood that the embodiments have been shown and described in the foregoing specification in satisfaction of the best mode and enablement requirements. It is understood that one of ordinary skill in the art could readily make a nigh-infinite number of insubstantial changes and modifications to the above-described embodiments and that it would be impractical to attempt to describe all such embodiment variations in the present specification. Accordingly, it is understood that all changes and modifications that come within the spirit of the novel technology are desired to be protected.
This application claims priority to co-pending U.S. Provisional Patent Application Ser. No. 61/531,342 and 61/531,330, both filed on Sep. 6, 2011, and co-pending U.S. Provisional Patent Application Ser. No. 61/531,822, filed on Sep. 7, 2011, and incorporates the same herein in their respective entireties.
Number | Date | Country | |
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61531342 | Sep 2011 | US | |
61531330 | Sep 2011 | US | |
61531822 | Sep 2011 | US |