Claims
- 1. A lithium manganese oxide with a spinel structure and having the formula:
5Li1+xMn2-YMm11Mm22… MmkkO4+Z
- 2. The spinel compound according to claim 1 wherein the pore volume of pores having a mean radius of less than 1 micron is no more than 15% of the total pore volume of said lithium manganese oxide.
- 3. The spinel compound according to claim 1 wherein the pore volume of pores having a mean radius of less than 1 micron is no more than 10% of the total pore volume of said lithium manganese oxide.
- 4. The spinel compound according to claim 1 wherein the pellet density is greater than 2.85 g/cm3.
- 5. The spinel compound according to claim 1 wherein the pellet density is greater than 2.90 g/cm3.
- 6. The spinel compound according to claim 1 wherein the pellet density is greater than 2.95 g/cm3.
- 7. The spinel compound according to claim 1 wherein the tap density is greater than 1.9 g/cm3.
- 8. The spinel compound according to claim 1 wherein the tap density is greater than 2.1 g/cm3.
- 9. The spinel compound according to claim 1 wherein the specific area is less than 0.8 m2/g.
- 10. The spinel compound according to claim 1 wherein the specific area is less than 0.6 m2/g.
- 11. The spinel compound according to claim 1 wherein the specific area is less than 0.5 m2/g.
- 12. The spinel compound according to claim 1 wherein said cations M1, M2, . . . , Mk include cobalt.
- 13. A highly crystalline Mn2O3 or Mn3O4 manganese oxide having a specific area of less than 2.0 m2/g and a low porosity such that the pore volume of pores having a mean radius of less than 1 micron in said manganese oxide is no more than 20% of the total pore volume of said manganese oxide.
- 14. The manganese oxide of claim 13 wherein the specific area is less than 1.5 m2/g.
- 15. The manganese oxide of claim 13 wherein the specific area is less than 1.0 m2/g.
- 16. The manganese oxide of claim 13 further having a tap density of greater than 2.2 g/cm3.
- 17. The manganese oxide of claim 13 further having a tap density of greater than 2.4 g/cm3.
- 18. A method of preparing a lithium manganese oxide with a spinel structure and having the formula:
6Li1+xMn2-YMm11Mm22… MmkkO4+Z
- 19. The method according to claim 18 wherein said calcining step comprises calcining said at least one manganese oxide, said at least one lithium source compound, and at least one M1, M2, . . . Mk source compound.
- 20. The method according to claim 18 wherein said calcining step comprises calcining a mixture wherein the manganese oxide has a specific area of less than 1.5 m2/g.
- 21. The method according to claim 18 wherein said calcining step comprises calcining a mixture wherein the manganese oxide has a specific area of less than 1.0 m2/g.
- 22. The method according to claim 18 wherein said calcining step comprises calcining a mixture wherein the manganese oxide has a tap density of greater than 2.2 g/cm3.
- 23. The method according to claim 18 wherein said calcining step comprises calcining a mixture wherein the manganese oxide has a tap density of greater than 2.4 g/cm3.
- 24. A method of preparing a lithium manganese oxide with a spinel structure and having the formula:
7Li1+xMn2-YMm11Mm22… MmkkO4+Z
- 25. The method according to claim 24 wherein said calcining step comprises calcining a mixture of said manganese oxide, said at least one lithium source compound, and at least one M1, M2, . . . , Mk source compound.
- 26. The method according to claim 24, wherein said preparing step comprises firing β-MnO2 at a temperature between about 600° C. and about 800° C. to form Mn2O3.
- 27. The method according to claim 24 wherein said preparing step comprises firing the β-MnO2 at a starting temperature of about 500° C. and raising the temperature at a rate of less than 1° C./min to a temperature between about 600° C. and about 650° C. to thermally decompose the β-MnO2 and form Mn2O3.
- 28. The method according to claim 24, further comprising the step of firing Mn(NO3)2 at a temperature between about 200° C. and about 400° C. to thermally decompose the Mn(NO3)2 and form β-MnO2 prior to said preparing step.
- 29. The method according to claim 24, wherein said preparing step comprises firing β-MnO2 having a mean particle size between about 5 μm and about 20 μm.
- 30. The method according to claim 29, wherein said preparing step further comprises grinding the β-MnO2 to between about 5 μm and about 20 μm prior to said firing the β-MnO2.
- 31. The method according to claim 24, further comprising the step of mildly dispersing the lithium manganese oxide spinel compound after said calcining step.
- 32. The method according to claim 24, wherein said calcining step comprises firing the mixture in more than one firing step at firing temperatures between about 450° C. and about 850° C.
- 33. The method according to claim 24, further comprising the step of preventing agglomeration of the spinel compounds during at least a portion of said calcining step.
- 34. The method according to claim 33, wherein at least a portion of said calcining step comprises calcining the mixture in a fluid bed furnace or rotary calciner.
- 35. The method according to claim 33, wherein said calcining step comprises grinding the resulting spinel compound during at least a portion of said calcining step.
- 36. A lithium manganese oxide with a spinel structure and having the formula:
8Li1+xMn2-YMm11Mm22… MmkkO4+Z
- 37. The spinel compound according to claim 36, wherein the tap density is greater than 2.1 g/cm3.
- 38. The spinel compound according to claim 36, wherein the specific area is less than 0.6 m2/g.
- 39. The spinel compound according to claim 36, wherein the specific area is less than 0.5 m2/g.
- 40. The spinel compound according to claim 36, wherein the full width at half maximum of x-ray diffraction peaks from planes (400) and (440) using CuKα rays is less than about 0.125° 2θ.
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application claims the benefit of U.S. Provisional application Ser. No. 60/104,396, filed Oct. 15, 1998, and U.S. Provisional Application Ser. No. 60/105,088, filed Oct. 21, 1998, under 35 U.S.C. § 119(e).
Provisional Applications (2)
|
Number |
Date |
Country |
|
60104396 |
Oct 1998 |
US |
|
60105088 |
Oct 1998 |
US |
Divisions (1)
|
Number |
Date |
Country |
Parent |
09418352 |
Oct 1999 |
US |
Child |
09842459 |
Apr 2001 |
US |