Lithium silicate glasses or glass ceramics, method for production thereof and use thereof

Information

  • Patent Grant
  • 10442725
  • Patent Number
    10,442,725
  • Date Filed
    Friday, September 4, 2015
    9 years ago
  • Date Issued
    Tuesday, October 15, 2019
    5 years ago
Abstract
The invention relates to glass ceramics based on the lithium metasilicate system (Li2O.SiO2(Li2SiO3)), which are mechanically processible in a simple manner in an intermediate stage of the crystallization and, after complete crystallization, represent a high-strength, highly translucent and chemically stable glass ceramic.
Description
BACKGROUND OF THE INVENTION

The invention relates to glass ceramics based on the lithium metasilicate system (Li2O.SiO2 (Li2SiO3)), which are mechanically processible in a simple manner in an intermediate stage of the crystallization and, after complete crystallization, represent a high-strength, highly translucent and chemically stable glass ceramic.


In the lithium oxide-silicon dioxide system, lithium disilicate (Li2O.2SiO2 (Li2Si2O5))-glass ceramics are well known from the literature and several patents are based on this glass ceramic system. For example, in EP-B-536 479, self-glazed lithium disilicate glass ceramic objects are thus described for the production of tableware and, in EP-B-536 572, lithium disilicate glass ceramics which can be used by scattering a fine-particle coloured glass onto the surface thereof as cladding elements for building purposes,


A main focus of the patented lithium disilicate glass ceramics resides in dental applications. The lithium disilicate system is very suitable here for the production of CAD/CAM-processible glass ceramics since the crystallization is effected here via the lithium metasilicate phase (see S. D. Stookey: “Chemical Machining of Photosensitive Glass”, Ind. Eng. Chem., 45, 115-118 (1993) and S. D. Stookey: “Photosensitively Opacifiable Glass” U.S. Pat. No. 2,684,911 (1954)). These lithium metasilicate glass ceramics have such low strengths in this intermediate stage that they can be readily processed by means of CAD/CAM (M.-P. Borom, A. M. Turkalo, R. H. Doremus: “Strength and Microstructure in Lithium Disilicate Glass Ceramics”, J. Am. Ceram. Soc., 58, No. 9-10, 385-391 (1975) and M.-P. Borom, A. M. Turkalo, R. H. Doremus: “Verfahren zum Herstellen von Glaskeramiken” (Method for the production of glass ceramics) DE-A-24 51 121 (1974)). Only by the subsequent conversion to form lithium disilicate in a second crystallization stage are dental materials with high strengths achieved.


This principle is exploited in order to produce firstly a glass ceramic, in a two-stage crystallization process, which glass ceramic can be readily processed mechanically, e.g. by means of CAD/CAM processes, and in order to process this subsequently in a second crystallization stage to form dental glass ceramic. This method is suitable in order to be able to use dental restorations according to the so-called chair-side method. In this method, an individually adapted crown/onlay/inlay is milled out of a glass ceramic block after the first crystallization stage by means of CAD/CAM, in the dental practice this is subjected to the second crystallization stage in a special oven and used directly in the first and only dentist's visit for the patient (DE 10 2005 028 637). An application by the dental technician in the pressing method or in mechanical processing with subsequent characterisation or individualisation whilst taking into account suitable paints or layer ceramics can also be effected.


BRIEF SUMMARY OF THE INVENTION

Starting herefrom, it was the object of the present invention to provide glass ceramics which have improved strength values and also improved translucence and chemical resistance.


This object is achieved by the lithium silicate glasses or glass ceramics, the method for producing a dental restoration and shaped dental restoration described herein, and the advantageous developments thereof. Uses of the lithium silicate glasses or glass ceramics are also described.


Within the scope of the present invention, glass compositions were developed in the basic system SiO2—Li2O—ZrO2, which have lithium metasilicate as only or as main crystal phase (>50%). %). Hereby, zirconia acts as a stabilizer of the residual glassy phase and can be completely or partially replaced by oxides of Hafnium, Germanium, Cerium, Lanthanum, Yttrium, Titanium and zinc.


Surprisingly, it was shown that lithium metasilicate glass ceramics which have excellent strength values, exceptional translucence and very good chemical resistances can be produced in this system.


It was shown in addition that up to 20% by weight of ZrO2 or other stabilizers can be incorporated in the glass without the structure being significantly influenced. Contrary to all expectations, the ZrO2 or other stabilizers does not hereby crystallise as a separate crystal phase but remains completely or extensively in the amorphous residual glass phase. Because of the high proportion of ZrO2 or other stabilizers, the mechanical and chemical resistances are hugely improved in this amorphous phase, which also leads to improved properties in the entire dental glass ceramic (crystal phase(s) and residual glass phase), such as for example final strength and acid solubility.


The method is also suitable for a two-stage production process from the initial glass, a partial crystallization of the lithium metasilicate being effected in the first processing stage, which enables good CAD/CAM processing. In the second processing stage, an increase in the crystal phase proportion (primary lithium metasilicate) is effected, which leads to the high strength values. The most important cause of the surprisingly high strengths in the lithium metasilicate system is hereby ascribed to the high zirconium oxide or other stabilizers proportion (>8 MA).


High translucence is ensured via the low crystallite size in the glass ceramics. In addition, good chemical stability is ensured by the high zirconium oxide proportion in the glass phase and the enriched amount of SiO2 in the residual glassy phase compared to lithiumdisilicate-glass-ceramics (Lithiumdisilicate=Lithiummetasilicate+SiO2).


According to the invention, lithium silicate glasses or glass ceramics with the following composition are provided:

    • 50 to 75 wt-% SiO2,
    • 10 to 25 wt-% Li2O,
    • 5 to 30 wt-% of a stabilizer selected from the group consisting of the oxides of Zr, Hf, Ge, La, Y, Ce, Ti, Zn or its mixtures,
    • 0 to 8 wt-% K2O and/or Na2O,
    • 0 to 8 wt-% Al2O3, and
    • 0 to 15 wt-% additives.


Preferably, the glasses or glass ceramics have the following composition:

    • 50 to 75 wt-% SiO2,
    • 10 to 25 wt-% Li2O,
    • 5 to 30 wt-% of a stabilizer selected from the group consisting of ZrO2 and/or HfO2,
    • 0 to 8 wt-% K2O and/or Na2O,
    • 0 to 8 wt-% Al2O3, and
    • 0 to 15 wt-% additives.


More preferably, the glasses or glass ceramics have the following composition:

    • 50 to 70 wt-% SiO2,
    • 15 to 22 wt-% Li2O,
    • 8 to 20 wt-% of a stabilizer selected from the group consisting of the oxides of Zr, Hf, Ge, La, Y, Ce, Ti, Zn or its mixtures,
    • 0.1 to 4 wt-% K2O and/or Na2O,
    • 0.1 to 4 wt-% Al2O3, and
    • 2 to 8 wt-% additives.


In a preferred embodiment, the glasses or glass ceramics have the following composition:

    • 50 to 70 wt-% SiO2,
    • 15 to 22 wt-% Li2O,
    • 8 to 20 wt-% of a stabilizer selected from the group consisting of ZrO2 and/or HfO2,
    • 0.1 to 4 wt-% K2O and/or Na2O,
    • 0.1 to 4 wt-% Al2O3, and
    • 2 to 8 wt-% additives.


In a further preferred embodiment, the glasses or glass ceramics have the following composition:

    • 50 to 64 wt-% SiO2,
    • 17 to 20 wt-% Li2O,
    • 8 to 20 wt-% of a stabilizer selected from the group consisting of ZrO2 and/or HfO2,
    • 1 to 3 wt-% K2O and/or Na2O,
    • 1 to 3 wt-% Al2O3, and
    • 4 to 6 wt-% additives.


In a further preferred embodiment the glasses or glass ceramics have the following composition:

    • 55 to 64% by weight of SiO2,
    • 10 to 20% by weight of Li2O,
    • 8 to 20% by weight of a stabilizer selected from the group consisting of ZrO2, HfO2 or mixtures hereof,
    • 0 to 5% by weight of K2O and/or Na2O,
    • 0.1 to 5% by weight of Al2O3 and also 0 to 10% by weight of additives.


In a further preferred embodiment the glasses or glass ceramics have the following composition:

    • 55 to 60% by weight of SiO2,
    • 10 to 20% by weight of Li2O,
    • 8 to 20% by weight of a stabilizer selected from the group consisting of ZrO2, HfO2 or mixtures hereof,
    • 0 to 5% by weight of K2O and/or Na2O,
    • 0.1 to 5% by weight of Al2O3 and also 0 to 10% by weight of additives.


Furthermore, a glass or a glass ceramic with the following composition is preferred:

    • 55 to 64% by weight of SiO2,
    • 10 to 20% by weight of Li2O,
    • 10 to 20% by weight of a stabilizer selected from the group consisting of ZrO2, HfO2 or mixtures hereof,
    • 0 to 5% by weight of K2O and/or Na2O,
    • 0.1 to 5% by weight of Al2O3 and also
    • 0 to 10% by weight of additives.
    • A further preferred composition comprises
    • 55 to 60% by weight of SiO2,
    • 10 to 20% by weight of Li2O,
    • 10 to 20% by weight of a stabilizer selected from the group consisting of ZrO2, HfO2 or mixtures hereof,
    • 0 to 5% by weight of K2O and/or Na2O,
    • 0.1 to 5% by weight of Al2O3 and also
    • 0 to 10% by weight of additives.


The stabilizer is preferably ZrO2 and/or HfO2. Preferably, the stabilizer is essentially present in an amorphous state.


There may be contained as additives, components selected from the group consisting of nucleation agents, fluorescent agents, dyes, in particular glass-colouring oxides, coloured pigments and mixtures thereof, in the glass or in the glass ceramic.


As for all glasses and glass-ceramics, some components have effects on several properties. For example, titania can act as nucleation and colouring agent. Most of the rare earth metal oxides show effects on colour and fluorescence. Some components can be simultaneously amorphous, incorporated in crystalline phases and build own crystalline phases.


The nucleating agents are preferably selected from the group consisting of phosphorous oxide, titanium oxide, tin oxide, mixtures thereof, and noble metals, preferably in an amount of 1 to 10 wt-%, more preferably 2 to 8 wt-% and most preferably 4 to 8 wt-%.


The fluorescent agents are preferably selected from the group consisting of oxides of bismuth, rare earth elements as neodymium, praseodymium, samarium, erbium, and europium, and mixtures thereof, preferably in an amount of 0.1 to 5 wt-%, more preferably 0.5 to 4 wt-% and most preferably 1 to 3 wt-%.


The glass colouring oxides are preferably selected from the group of oxides of iron, titanium, cerium, copper, chromium, cobalt, nickel, manganese, selenium, silver, indium, gold, vanadium, rare earth elements as neodymium, praseodymium, samarium, europium, terbium, dysprosium, holmium, erbium, yttrium, and mixtures thereof, preferably in an amount of 0.1 to 6 wt-%, more preferably 0.5 to 5 wt-% and most preferably 1 to 4 wt-%.


The coloured pigments can be doped spinels, which are comprised preferably in an amount of 0.1 to 6 wt-%, more preferably 0.5 to 5 wt-% and most preferably 1 to 4 wt-%.


Further additives are preferably selected from the group consisting of boron oxide, phosphorus oxide, fluorine, sodium oxide, barium oxide, strontium oxide, magnesium oxide, zinc oxide, calcium oxide, yttrium oxide, titanium oxide, niobium oxide, tantalum oxide, lanthanum oxide and mixtures thereof, which are comprised preferably in an amount of 0.1 to 5 wt-%.


According to the invention, a method for the above-described lithium silicate glasses or glass ceramics and a method for producing a dental restoration comprising the above-described lithium silicate glass or glass ceramic is likewise provided, wherein

    • a) an glass is provided as starting material which comprises the components of the glass ceramic,
    • b) the glass is subjected to a first heat treatment for producing a glass ceramic which comprises lithium metasilicate as exclusive or main crystal phase,
    • c) the glass ceramic of b) is subjected to a second heat treatment, wherein further metasilicate is segregated from the glass phase. The lithium metasilicate is present as main crystal phase.


The first heat treatment is thereby effected preferably at a temperature of 620° C. to 950° C. over a period of time of 1 to 200 minutes. It is particularly preferred to implement the first heat treatment at temperatures of 650° C. to 750° C. over a period of time of 10 to 60 minutes.


The further crystallization of the lithium metasilicate takes place preferably at temperatures between 800° C. and 1,040° C. over a period of time of 5 to 200 minutes, particularly preferred between 800° C. and 870° C. over a period of time of 5 to 30 minutes.


The lithium silicate glasses or glass ceramics according to the invention are used as dental material or as component of a dental material.


According to the invention, a shaped dental product which comprises the previously-described lithium silicate glass or the lithium silicate glass ceramic is likewise provided. The shaped dental products are thereby present in particular in the form of an inlay, an onlay, a bridge, an abutment, a facing, a veneer, a facet, a crown, a partial crown, a framework or a coping.


The lithium silicate glasses or glass ceramics with the following compositions are further aspects of the present invention:














Composition 1











SiO2
50 to 75
wt-%



Li2O
10 to 25
wt-%



ZrO2
5 to 30
wt-%



Al2O3
0 to 8
wt-%



K2O
0 to 8
wt-%



additives
0 to 15
wt-%







Composition 2











SiO2
50 to 64
wt-%



Li2O
10 to 25
wt-%



ZrO2
5 to 30
wt-%



Al2O3
0 to 8
wt-%



K2O
0 to 8
wt-%



additives
0 to 15
wt-%







Composition 3











SiO2
55 to 60
wt-%



Li2O
10 to 25
wt-%



ZrO2
5 to 30
wt-%



Al2O3
0 to 8
wt-%



K2O
0 to 8
wt-%



additives
0 to 15
wt-%







Composition 4











SiO2
50 to 75
wt-%



Li2O
15 to 22
wt-%



ZrO2
5 to 30
wt-%



Al2O3
0 to 8
wt-%



K2O
0 to 8
wt-%



additives
0 to 15
wt-%







Composition 5











SiO2
50 to 75
wt-%



Li2O
17 to 20
wt-%



ZrO2
5 to 30
wt-%



Al2O3
0 to 8
wt-%



K2O
0 to 8
wt-%



additives
0 to 15
wt-%







Composition 6











SiO2
50 to 75
wt-%



Li2O
10 to 25
wt-%



ZrO2
8 to 20
wt-%



Al2O3
0 to 8
wt-%



K2O
0 to 8
wt-%



additives
0 to 15
wt-%







Composition 7











SiO2
50 to 75
wt-%



Li2O
10 to 25
wt-%



ZrO2
10 to 15
wt-%



Al2O3
0 to 8
wt-%



K2O
0 to 8
wt-%



additives
0 to 15
wt-%







Composition 8











SiO2
50 to 75
wt-%



Li2O
10 to 25
wt-%



ZrO2
5 to 30
wt-%



Al2O3
0.1 to 5
wt-%



K2O
0 to 8
wt-%



additives
0 to 15
wt-%







Composition 9











SiO2
50 to 75
wt-%



Li2O
10 to 25
wt-%



ZrO2
5 to 30
wt-%



Al2O3
1 to 3
wt-%



K2O
0 to 8
wt-%



additives
0 to 15
wt-%







Composition 10











SiO2
50 to 75
wt-%



Li2O
10 to 25
wt-%



ZrO2
5 to 30
wt-%



Al2O3
0 to 8
wt-%



K2O
0.1 to 5
wt-%



additives
0 to 15
wt-%







Composition 11











SiO2
50 to 75
wt-%



Li2O
10 to 25
wt-%



ZrO2
5 to 30
wt-%



Al2O3
0 to 8
wt-%



K2O
1 to 3
wt-%



additives
0 to 15
wt-%







Composition 12











SiO2
50 to 75
wt-%



Li2O
10 to 25
wt-%



ZrO2
5 to 30
wt-%



Al2O3
0 to 8
wt-%



K2O
0 to 8
wt-%



additives
1 to 10
wt-%







Composition 13











SiO2
50 to 75
wt-%



Li2O
10 to 25
wt-%



ZrO2
5 to 30
wt-%



Al2O3
0 to 8
wt-%



K2O
0 to 8
wt-%



additives
2 to 8
wt-%







Composition 14











SiO2
50 to 75
wt-%



Li2O
10 to 25
wt-%



ZrO2
5 to 30
wt-%



Al2O3
0 to 8
wt-%



K2O
0 to 8
wt-%



additives
4 to 6
wt-%







Composition 15











SiO2
50 to 75
wt-%



Li2O
10 to 25
wt-%



ZrO2
5 to 30
wt-%



P2O5
1 to 10
wt-%



Al2O3
0 to 8
wt-%



K2O
0 to 8
wt-%



additives
0 to 5
wt-%







Composition 16











SiO2
50 to 75
wt-%



Li2O
10 to 25
wt-%



ZrO2
5 to 30
wt-%



P2O5
2 to 8
wt-%



Al2O3
0 to 8
wt-%



K2O
0 to 8
wt-%



additives
0 to 7
wt-%







Composition 17











SiO2
50 to 75
wt-%



Li2O
10 to 25
wt-%



ZrO2
5 to 30
wt-%



P2O5
4 to 6
wt-%



Al2O3
0 to 8
wt-%



K2O
0 to 8
wt-%



additives
0 to 9
wt-%







Composition 18











SiO2
55 to 64
wt-%



Li2O
10 to 25
wt-%



ZrO2
5 to 30
wt-%



P2O5
1 to 10
wt-%



Al2O3
0 to 8
wt-%



K2O
0 to 8
wt-%



additives
0 to 5
wt-%







Composition 19











SiO2
55 to 64
wt-%



Li2O
15 to 22
wt-%



ZrO2
5 to 30
wt-%



P2O5
1 to 10
wt-%



Al2O3
0 to 8
wt-%



K2O
0 to 8
wt-%



additives
0 to 5
wt-%







Composition 20











SiO2
55 to 64
wt-%



Li2O
17 to 20
wt-%



ZrO2
5 to 30
wt-%



P2O5
1 to 10
wt-%



Al2O3
0 to 8
wt-%



K2O
0 to 8
wt-%



additives
0 to 5
wt-%







Composition 21











SiO2
55 to 64
wt-%



Li2O
10 to 25
wt-%



ZrO2
8 to 20
wt-%



P2O5
1 to 10
wt-%



Al2O3
0 to 8
wt-%



K2O
0 to 8
wt-%



additives
0 to 5
wt-%







Composition 22











SiO2
55 to 64
wt-%



Li2O
10 to 25
wt-%



ZrO2
8 to 15
wt-%



P2O5
1 to 10
wt-%



Al2O3
0 to 8
wt-%



K2O
0 to 8
wt-%



additives
0 to 5
wt-%







Composition 23











SiO2
55 to 64
wt-%



Li2O
10 to 25
wt-%



ZrO2
5 to 30
wt-%



P2O5
1 to 10
wt-%



Al2O3
0.1 to 5
wt-%



K2O
0 to 8
wt-%



additives
0 to 5
wt-%







Composition 24











SiO2
55 to 64
wt-%



Li2O
10 to 25
wt-%



ZrO2
8 to 20
wt-%



P2O5
1 to 10
wt-%



Al2O3
1 to 3
wt-%



K2O
0 to 8
wt-%



additives
0 to 5
wt-%







Composition 25











SiO2
55 to 64
wt-%



Li2O
10 to 25
wt-%



ZrO2
8 to 20
wt-%



P2O5
1 to 10
wt-%



Al2O3
0 to 8
wt-%



K2O
0.1 to 5
wt-%



additives
0 to 5
wt-%







Composition 26











SiO2
55 to 64
wt-%



Li2O
10 to 25
wt-%



ZrO2
8 to 20
wt-%



P2O5
1 to 10
wt-%



Al2O3
0 to 8
wt-%



K2O
1 to 3
wt-%



additives
0 to 5
wt-%













BRIEF DESCRIPTION OF THE DRAWINGS

The subject according to the application is intended to be explained in more detail with reference to the subsequent figures and examples without restricting said subject to these variants.



FIG. 1 is a Scanning Electron microscope (SEM) micrograph of a glass ceramic known from the prior art.



FIG. 2 is a Scanning Electron microscope (SEM) micrograph of a glass ceramic according to the present invention.



FIG. 3 is a Scanning Electron microscope (SEM) micrograph of a glass ceramic with a low content of stabilizer.





DETAILED DESCRIPTION OF THE INVENTION

As can be seen from the figures, the glass ceramic according to the present invention shows much better results resulting in a higher translucency as the prior art glass ceramic of FIG. 1.


The glass ceramic of FIG. 3 has a lower amount of stabilizer (4 wt-%) and shows a number of white spots of the stabilizer (ZrO2) which results opaque ceramic which is undesirable in the dental field.


Example 1

In Table 1, compositions which are given by way of example are mentioned, from which high zirconium oxide-containing metasilicate glass ceramics can be produced for the dental field.









TABLE 1







(Data in % by weight)














G1
G2
G3
G4
G5
G6



















SiO2
63.5
63.5
59.0
59.0
63.5
63.5



Li2O
12.9
13.9
18.0
19.0
12.9
12.9



ZrO2
10.0
9.0
12.0
12.0
12.3
11.0



Al2O3
4.7
5.1
4.5
4.5
3.9
4.4



P2O5
4.5
4.5
3.5
3.5
3.7
4.2



K2O
4.4
4.0
3.0
2.0
3.6
4.0










The glasses were melted at 1,500° C. and poured into metal moulds to form blocks. The blocks were stress-relieved in the oven at 560° C. and cooled down slowly. For the various characterisation processes, the glass blocks were divided up and subjected to a first crystallization treatment. For this purpose, the glasses were stored for 10 to 120 minutes at 600° C. to 750° C. As a result of this, glass ceramics with strength values of 150 MPa to 220 MPa (measured according to DIN ISO 6872) were produced. Exclusively lithium metasilicate was hereby established as crystal phase. In this state, processing by means of CAD/CAM methods is possible very readily.


With a second short crystallization at 800° C. to 950° C. for 3 to 15 minutes, the crystallization is continued and the result is an increase in strength from 300 MPa to 450 MPa (measured according to DIN ISO 6872). In addition to the lithium metasilicate phase, a zirconium oxide-containing subsidiary crystal phase can hereby be produced. Also a small conversion of lithium metasilicate into lithium disilicate is possible. The unambiguous main crystal phase remains the lithium metasilicate.


In Table 2, the crystallization conditions of individual glasses and also the resulting crystal phases and strength values are displayed.















TABLE 2





Glass
G1
G2
G3
G4
G5
G6







1. Crystallization
680° C.
700° C.
690°
620° C.
680° C.
700° C.



10 min
40 min
120 min
120 min
20 min
20 min


2. Crystallization
820° C.
850° C.
870° C.
880° C.
830° C.
830° C.



15 min
10 min
10 min
8 min
15 min
10 min


Crystal phases


main phase
Metasilicate
Metasilicate
Metasilicate
Metasilicate
Metasilicate
Metasilicate


(>80%)


subsidiary


ZrO2-
ZrO2-
disilicate
disilicate


phase (<20%)


containing
containing


Translucence
excellent
excellent
very good
very good
excellent
excellent


3-point bend-
322 MPa
418 MPa
430 MPa
323 MPa
403 MPa
402 MPa


ing strength









Example 2

In Table 3, fixed compositions given by way of example for different stabilizer is mentioned, from which high stabilizer-containing metasilicate glass ceramics can be produced for the dental field.











TABLE 3







in % by weight



















SiO2
60.0



Li2O
19.0



P2O5
6.0



Al2O3
2.0



K2O
2.0



CeO2
1.0



Stabilizer SX*
10.0







*SX represent compositions of the stabilizer S1 to S5 (s. table 4)






Table 4 shows stabilizers used by way of example for dental applications with the composition of table 1.









TABLE 4





Stabilizers SX
















S1
Zirconium oxide: 10%


S2
Germanium oxide: 10%


S3
Lanthanum oxide: 10%


S4
Yttrium oxide: 10%


S5
Zirconium oxide: 6%



Titanium oxide: 4%









The glasses were melted at 1,500° C. and poured into metal moulds to form blocks. The blocks were stress-relieved in the oven at 560° C. and cooled down slowly. For the various characterisation processes, the glass blocks were divided up and subjected to a first crystallization treatment. For this purpose, the glasses were stored for 10 to 120 minutes at 600° C. to 750° C. As a result of this, glass ceramics with strength values of 150 MPa to 220 MPa were produced. Exclusively lithium metasilicate was hereby established as crystal phase. In this state, processing by means of CAD/CAM methods is possible very readily.


With a second short crystallization at 800° C. to 950° C. for 3 to 15 minutes, the crystallization is continued and the result is an increase in strength from 300 MPa to 450 MPa. In addition to the lithium metasilicate phase, a zirconium oxide-containing subsidiary crystal phase can hereby be produced. Also a small conversion of lithium metasilicate into lithium disilicate is possible. The unambiguous main crystal phase remains the lithium metasilicate.


In Table 5, the crystallization conditions of individual glasses and also the resulting crystal phases and strength values are shown for different stabilizers.















TABLE 5







S1
S2
S3
S4
S5





















Crystallization 1
620° C./60 min
540° C./60 min
615° C./60 min
620° C./60 min
620° C./60 min


Crystallization 2
850° C./8 min
820° C./8 min
800° C./8 min
820° C./8 min
820° C./8 min








Crystal
Li-metasilicate,


phases
(Li-disilicate, Li-phosphate)












Trans-
excellent
very good
very good
excellent
Good


lucency


3-point-
418 MPa
341 MPa
325 MPa
363 MPa
358 MPa


bending strength








Claims
  • 1. A lithium silicate glass ceramic having the following composition: 55 to 64 wt-% SiO2,10 to 20 wt-% Li2O,8 to 20 wt-% of a stabilizer selected from the group consisting of ZrO2, HfO2, and mixtures of ZrO2 and HfO2, wherein said stabilizer is not present as a separate crystal phase but is present in an amorphous residual glass phase,0 to 5 wt-% K2O,0.1 to 5 wt-% Al2O3, and0 to 10 wt-% additives.
  • 2. The lithium silicate glass ceramic of claim 1, wherein the stabilizer is a mixture of ZrO2 and HfO2.
  • 3. The lithium silicate glass ceramic of claim 1, wherein the additives are selected from the group consisting of nucleating agents, dyes, glass colouring oxides, coloured pigments, and mixtures thereof.
  • 4. The lithium silicate glass ceramic of claim 3, wherein the nucleating agents are selected from the group consisting of phosphorous oxide, titanium oxide, and tin oxide.
  • 5. The lithium silicate glass ceramic of claim 3, wherein the glass colouring oxides are selected from the group consisting of oxides of iron, titanium, cerium, copper, chromium, cobalt, nickel, manganese, selenium, silver, indium, gold, neodymium, praseodymium, samarium, europium, and mixtures thereof.
  • 6. The lithium silicate glass ceramic of claim 3, wherein the additives are selected from the group consisting of boron oxide, fluorine, barium oxide, strontium oxide, magnesium oxide, zinc oxide, calcium oxide, yttrium oxide, titanium oxide, niobium oxide, tantalum oxide, lanthanum oxide, and mixtures thereof.
  • 7. A method for producing a dental restoration comprising a lithium silicate glass ceramic in accordance with claim 1, wherein a) a glass is provided as starting material which comprises the components of the glass ceramic,b) the glass is subjected to a first heat treatment for producing a glass ceramic which comprises lithium metasilicate as exclusive or main crystal phase, andc) the glass ceramic of b) is subjected to a second heat treatment, wherein further metasilicate is segregated from the glass phase and is existent as main crystal phase.
  • 8. The method of claim 7, wherein the first heat treatment is effected with temperatures from 620° C. to 950° C. over a period of 1 to 200 min, and/or the second heat treatment is effected with temperatures from 800° C. to 1040° C. over a period of 5 to 200 min.
  • 9. A shaped dental product comprising a lithium silicate glass ceramic of claim 1.
  • 10. The shaped dental product of claim 9, which is an inlay, an onlay, a bridge, an abutment, a facing, a crown, or a partial crown.
Priority Claims (1)
Number Date Country Kind
10 2010 050 275 Nov 2010 DE national
CROSS-REFERENCE TO RELATED APPLICATIONS

This patent application is a continuation of U.S. patent application Ser. No. 13/880,894 filed Apr. 22, 2013, now U.S. Pat. No. 9,125,812 B2, which is the U.S. national phase of International Application No. PCT/EP2011/003091, filed Jun. 22, 2011, which claims the benefit of German Patent Application No. 10 2010 050 275.8, filed Nov. 2, 2010, the disclosures of which are incorporated herein by reference in their entireties.

US Referenced Citations (64)
Number Name Date Kind
2684911 Stookey Jul 1954 A
3238085 Hayami et al. Mar 1966 A
4515634 Wu et al. May 1985 A
5507981 Petticrew Apr 1996 A
5698482 Frank et al. Dec 1997 A
5925180 Frank et al. Jul 1999 A
5968856 Schweiger Oct 1999 A
6198208 Yano Mar 2001 B1
6420286 Goto Jul 2002 B1
6420288 Schweiger et al. Jul 2002 B2
6426311 Goto et al. Jul 2002 B1
6524982 Nagata et al. Feb 2003 B1
6703332 Peng Mar 2004 B2
7166548 Apel et al. Jan 2007 B2
7452836 Apel et al. Nov 2008 B2
7867930 Apel et al. Jan 2011 B2
7867931 Apel et al. Jan 2011 B2
7867933 Apel et al. Jan 2011 B2
7871948 Apel et al. Jan 2011 B2
7892995 Castillo Feb 2011 B2
7993137 Apel et al. Aug 2011 B2
8162664 Apel et al. Apr 2012 B2
8536078 Ritzberger et al. Sep 2013 B2
8546280 Apel et al. Oct 2013 B2
8557150 Ritzberger et al. Oct 2013 B2
8592330 Johannes Nov 2013 B2
8614001 Nonnet Dec 2013 B2
8759237 Ritzberger et al. Jun 2014 B2
8778075 Ritzberger et al. Jul 2014 B2
8956987 Durschang et al. Feb 2015 B2
9125812 Durschang Sep 2015 B2
9206077 Durschang Dec 2015 B2
9604873 Durschang et al. Mar 2017 B2
9730863 Durschang et al. Aug 2017 B2
20020010063 Schweiger et al. Jan 2002 A1
20050209082 Apel et al. Sep 2005 A1
20070042889 Apel et al. Feb 2007 A1
20080125303 Schweiger May 2008 A1
20090038344 Apel et al. Feb 2009 A1
20090038508 Apel et al. Feb 2009 A1
20090042713 Apel et al. Feb 2009 A1
20090042714 Apel et al. Feb 2009 A1
20090256274 Castillo Oct 2009 A1
20090291820 Schweiger Nov 2009 A1
20100083706 Castillo Apr 2010 A1
20110030423 Johannes et al. Feb 2011 A1
20110059836 Apel et al. Mar 2011 A1
20110252831 Apel et al. Oct 2011 A1
20110256409 Ritzberger et al. Oct 2011 A1
20110257000 Ritzberger et al. Oct 2011 A1
20110259053 Apel et al. Oct 2011 A1
20120082849 Nonnet Apr 2012 A1
20120248642 Ritzberger et al. Oct 2012 A1
20120309607 Durschang et al. Dec 2012 A1
20130295523 Durschang et al. Nov 2013 A1
20130296156 Apel et al. Nov 2013 A1
20130323404 Ritzberger et al. Dec 2013 A1
20140000314 Ritzberger et al. Jan 2014 A1
20140200129 Durschang et al. Jul 2014 A1
20140249016 Durschang et al. Sep 2014 A1
20140252272 Durschang et al. Sep 2014 A1
20140335473 Ritzberger et al. Nov 2014 A1
20150246843 Durschang et al. Sep 2015 A1
20180155234 Durschang et al. Jun 2018 A1
Foreign Referenced Citations (35)
Number Date Country
2213390 Mar 1998 CA
2252660 May 1999 CA
1306946 Aug 2001 CN
14 21 886 Jun 1969 DE
24 51 121 May 1975 DE
10 2004 013455 Sep 2005 DE
10 2005 028637 Dec 2006 DE
10 2007 011337 Sep 2008 DE
0 536 572 Apr 1993 EP
0 536 479 Sep 1995 EP
0 690 031 Jan 1996 EP
0 827 941 Mar 1998 EP
0 916 625 May 1999 EP
1 505 041 Feb 2005 EP
1 688 397 Aug 2006 EP
2 305 614 Apr 2011 EP
2 377 831 Oct 2011 EP
2 655 264 Jun 1991 FR
S39-007912 May 1964 JP
S58-120539 Jul 1983 JP
H08-040744 Feb 1996 JP
H10-101409 Apr 1998 JP
H11-314938 Nov 1999 JP
2001-019468 Jan 2001 JP
2005-053776 Mar 2005 JP
2005-062832 Mar 2005 JP
2006-219367 Aug 2006 JP
2011-225441 Nov 2011 JP
2013-515659 May 2013 JP
908 355 Feb 1982 SU
WO 9532678 Dec 1995 WO
WO 2009126317 Oct 2009 WO
WO 2011076422 Jun 2011 WO
WO 2012175450 Dec 2012 WO
WO 2012175615 Dec 2012 WO
Non-Patent Literature Citations (25)
Entry
Federal Institute of Industrial Property (Rospatent), Official Action in Russian Patent Application No. 2013114423/03(021320) (dated Sep. 4, 2015).
Borom et al., “Strength and Microstructure in Lithium Disilicate Glass-Ceramics”, Journal of the American Ceramic Society, vol. 58, No. 9-10, pp. 385-391 (1975).
De Oliveira et al., “Sintering and Crystallization of a Glass Powder in the Li2O—ZrO2—SiO2 System,” Communications of the American Ceramic Society, vol. 81, No. 3, pp. 777-780 (1998).
Montedo et al. “Low Thermal Expansion Sintered LZSA Glass-Ceramics,” American Ceramic Society Bulletin, vol. 87. No. 7, pp. 34-40 (2008).
Stookey, “Chemical Machining of Photosensitive Glass”, Industrial and Engineering Chemistry, 45, pp. 115-118 (1993).
Von Clausbruch et al., “Crystallization, Microstructure and Properties of Selected Glasses and Glass-Ceramics in the SiO2—Li2O—ZnO—K2O—P2O5 System,” DGG Journal, vol. 1, No. 1, pp. 41-49 (2002).
European Patent Office, International Search Report in International Application No. PCT/EP2011/003091 (dated Sep. 20, 2011).
European Patent Office, International Preliminary Report on Patentability in International Application No. PCT/EP2011/003091 (dated Jan. 4, 2013).
European Patent Office, Third Party Observation in International Application No. PCT/EP2011/003091 (dated Nov. 14, 2012).
European Patent Office, Communication Pursuant to Rule 114(2) EPC—Third Party Observation in European Patent Application No. 11727924.0 (dated Jul. 16, 2014).
Japanese Patent Office, Third Party Observation in Japanese Patent Application No. 2013-535284 (dated Jul. 25, 2014).
Japanese Patent Office, Notice of Rejection in Japanese Patent Application No. 2013-535284 (dated Nov. 19, 2014).
State Intellectual Property Office of the People's Republic of China, First Office Action in Chinese Patent Application No. 201180052923.6 (dated Dec. 29, 2014).
State Intellectual Property Office of the People's Republic of China, Third Office Action in Chinese Patent Application No. 201180052923.6 (dated Mar. 28, 2016).
Federal Institute of Industrial Property (Rospatent), Official Action in Russian Patent Application No. 2013114423/03(021320) (dated Jan. 18, 2016).
State Intellectual Property Office of the People's Republic of China, Second Office Action in Chinese Patent Application No. 201180052923.6 (dated Oct. 8, 2015).
State Intellectual Property Office of the People's Republic of China, Fourth Office Action in Chinese Patent Application No. 201180052923.6 (dated Nov. 18, 2016).
Canada Intellectual Property Office, Examination Report in Canadian Patent Application No. 2,814,156 (dated Nov. 8, 2016).
State Intellectual Property Office of the People's Republic of China, Office Action issued in Chinese Patent Application No. 201180052923.6 (dated May 15, 2017).
Korean Intellectual Property Office, Notification of Reason for Refusal in Korean Patent Application No. 10-2013-7011369 (dated Dec. 19, 2017).
Canadian Intellectual Property Office, Official Action in Canadian Patent Application No. 2,814,156 (dated Mar. 12, 2018).
Canadian Intellectual Property Office, Official Action in Canadian Patent Application No. 2,814,156 (dated Oct. 25, 2018).
European Patent Office, Communication pursuant to Article 94(3) EPC in European Patent Application No. 11 727 924.0 (dated Dec. 17, 2018).
Korean Intellectual Property Office, Notice of Preliminary Rejection in Korean Patent Application No. 10-2018-7034373 (dated Feb. 27, 2019).
Korean Intellectual Property Office, Notice of Decision of Final Rejection in Korean Patent Application No. 10-2018-7034373 (dated Aug. 22, 2019).
Related Publications (1)
Number Date Country
20150376053 A1 Dec 2015 US
Continuations (1)
Number Date Country
Parent 13880894 US
Child 14846286 US