The present invention relates to increasing the cycle life of an electrochemical device, particularly a method for increasing the cycle life of an anode-free lithium-sulfur battery.
The method provided by the present invention will provide a preferred embodiment or application as lithium-sulfur battery and give details description hereinafter. However, the present invention has no intention to limit to this embodiment or application. Any suitable transformation or alternation will be considered including in the present invention.
The lithium-ion battery is a well-established electrochemical battery, consisting of four primary components: the positive electrode, the negative electrode, the electrolyte, and the separator. Lithium-containing transition metal oxides, such as nickel oxide, cobalt oxide, and manganese oxide, are commonly used as the positive electrode material, while carbon materials are used as the negative electrode material. The electrolyte is typically composed of a lithium salt and an organic solvent. During the charging process of a lithium-ion battery, lithium ions are extracted from the positive electrode material and transferred to the negative electrode material through the electrolyte. Here, the lithium ions are embedded in the carbon layer of the negative electrode material for storage. Despite being the primary power sources for electric vehicles over the past decade, lithium-ion batteries still face challenges in terms of energy density and safety. Furthermore, the high cost of raw materials, such as nickel, cobalt, and manganese, pose significant obstacles to the development and widespread adoption of lithium-ion batteries.
With the advancement of technology, lithium-sulfur batteries are gaining traction as a new generation of energy technology and are being gradually commercialized. These batteries employ lithium sulfide (Li2S) as the positive electrode and metal foil, such as copper foil, as the negative electrode in a new type of high-energy-density electrochemical battery. Compared to transition metals such as nickel, cobalt, and manganese, lithium sulfide (Li2S) is relatively abundant and inexpensive. Lithium-sulfur batteries that use lithium sulfide as the positive electrode material have the potential to achieve five times the storage capacity of current commercial lithium metal batteries or lithium-ion batteries. As a result, they are one of the most promising energy technologies in terms of cost and efficiency.
In the charging and discharging mechanism of lithium-sulfur batteries, when discharging, the reaction of the negative electrode is that the electrons are lost and become the metal ions, and the reaction of the positive electrode is that the sulfur and lithium ions react with the electrons to form sulfides, and the potential difference between the positive and negative electrodes is the discharge voltage provided by the lithium-sulfur battery. Under the effect of the applied voltage, the positive and negative reactions of the lithium-sulfur battery proceed in the reverse direction, which is the charging process. However, during the charging process of lithium-sulfur batteries, polysulfides are formed on the positive electrode of the lithium sulfide and shuttle through the separator to the negative electrode, a phenomenon known as the shuttle effect. These polysulfides will create an insulating metal sulfide layer on the surface of the metal negative electrode or current collector (e.g., copper foil), causing a decline in the overall conductivity of the negative electrode. In addition, sulfur atoms get irreversibly embedded in the metal sulfide layer. As a result, the sulfur atoms in the positive electrode gradually deplete and decrease the electrical properties of the battery after multiple charging cycles. Given this, it is imperative to find ways to enhance the performance of lithium-sulfur battery after multiple charging and discharging cycles.
In order to improve the current problem that the electrical properties of lithium-sulfur batteries decrease after multiple charging and discharging cycles, the present invention provides a method for increasing the cycle life of an electrochemical device, comprising the steps of: providing an electrochemical device consisting of at least a positive electrode, a negative electrode, and a separator, the negative electrode being at least partially or entirely coated with a lithiophilic metal, a metalloid, and/or an alloy layer thereof; charging the electrochemical device, wherein the positive electrode generates a polysulfide and shuttles through the separator to the negative electrode, and the lithium ions from the positive electrode deposit a lithium metal layer between the negative electrode and the lithiophilic metal, the metalloid, and/or the alloy layer, the lithium metal layer comprises an active lithium or an inactive lithium; and the polysulfide oxidizes the inactive lithium into the active lithium when the inactive lithium is formed; wherein the polysulfide is MxSy where M comprises Li, Al, Na, K, Mg, Ca or Zn; x=0˜2 and y=1˜8.
Furthermore, the present invention provides a lithium-sulfur battery that is produced by the aforementioned method. The battery comprises a positive electrode, a negative electrode, and a separator. The negative electrode is at least partially or entirely coated with a lithiophilic metal, a metalloid, and/or an alloy layer thereof, and it does not generate metal sulfide during the charging process of the lithium-sulfur battery.
By the above description, it can be seen that the present invention has the following beneficial effects and advantages:
The steps and the technical means adopted by the present invention to achieve the above and other objects can be best understood by referring to the following detailed description of the preferred embodiments and the accompanying drawings.
Reference will now be made in detail to the presently preferred embodiments of the invention, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers are used in the drawings and the description to refer to the same or like parts. It is not intended to limit the method by the exemplary embodiments described herein. In the following detailed description, for purposes of explanation, numerous specific details are set forth in order to attain a thorough understanding of the disclosed embodiments. It will be apparent, however, that one or more embodiments may be practiced without these specific details. As used in the description herein and throughout the claims that follow, the meaning of “a”, “an”, and “the” may include reference to the plural unless the context clearly dictates otherwise. Also, as used in the description herein and throughout the claims that follow, the terms “comprise or comprising”, “include or including”, “have or having”, “contain or containing” and the like are to be understood to be open-ended, i.e., to mean including but not limited to.
As used in the description herein and throughout the claims that follow, the meaning of “anode-free” battery of the present invention referred to no any lithium metal on an anode current collector before the battery starts its cycle. The active lithium as described in the present invention is preferred to be lithium components which available or capable to enter or participate in the cycling of the electrochemical reaction. The inactive lithium as described in the present invention is preferred to be the active lithium component transferred into uncycleable SEI or dead lithium which becomes unable to enter or participate in the following cycling of the electrochemical reaction.
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Step S1-1) Providing an electrochemical device 10 consisting of at least a positive electrode 11, a negative electrode 13, and a separator 12, the negative electrode 13 being at least partially or preferably entirely coated with a lithiophilic metal, a metalloid (by the lithiophilic metal), and/or an alloy layer 131 thereof; preferably, an electrolyte 14 is provided between the positive electrode 11 and the negative electrode 13 and can pass through the separator 12. The negative electrode 13 as mentioned above includes negative current collector for anode-free batteries or negative electrode with active negative electrode material for non-anode-free batteries.
The electrochemical device 10 provided by this embodiment of the present invention is a lithium-sulfur battery, basically the same as any currently existing lithium-sulfur battery. In some possible cases, the positive electrode 11 (also called cathode) contains a positive active material (not shown in the Figures), and the negative electrode 13 may or may not contain a negative active material (not shown in the Figures). When the negative electrode 13 does not contain a negative active material or does not contain any lithium metal on an anode current collector before the battery starts its cycle, the present invention would be a negative electrode (anode) free battery, and the negative electrode 13 is a negative current collector. When the positive electrode 11 of the electrochemical device 10 contains the positive active material, it is preferably to be but not limited to a sulfur-containing positive material for the application of lithium-sulfur battery, such as lithium sulfide (Li2S). When the present invention is applied to the anode-free battery, the negative current collector is preferably a metal foil, such as a copper foil, an aluminum foil, a nickel foil, a stainless steel or indium foil. The lithiophilic metal, metalloid and/or alloy layer 131 thereof is provided on at least a part and preferably the entire surface of the negative electrode 13, and in a preferred embodiment, the lithiophilic metal, metalloid and/or alloy layer could be a tin layer disposed toward the positive electrode 11. The separator 12 may be any porous film allowing directional shuttling of ions extracted from the positive electrode 11 and/or the negative electrode 13, without limitation herein. The electrolyte 14 may be any electrolyte suitable for the electrochemical device 10, consisting essentially of lithium salt and compatible solvents, without limitation herein and if the electrochemical device is applied as a lithium metal (ion) battery. The aforementioned lithiophilic metal includes strontium, gallium, antimony, magnesium, calcium, barium, scandium, yttrium, aluminum, indium, thallium, germanium, tin, lead, antimony, bismuth, selenium, tellurium, rhodium, iridium, palladium, platinum, silver, gold, zinc, cadmium, titanium, molybdenum, mercury, or combinations thereof; and the lithiophilic metalloid includes carbon, silicon, arsenic, or combinations thereof.
Steps S1-2) Charging the electrochemical device 10, the positive electrode 11 generates a polysulfide 111 and shuttles through the separator 12 to the negative electrode 13; wherein the polysulfide 111 is MxSy where M comprises Li, Al, Na, K, Mg, Ca or Zn; x=0˜2 and y=1˜8; and
Steps S1-3) (optional) The polysulfide 111 reduces or does not generate a metal sulfide with the negative electrode 13.
Since the negative electrode 13 of the present invention is protected by the lithiophilic metal, the metalloid, and/or the alloy layer 131 thereof, the polysulfide 111 does not generate metal sulfide with the negative electrode 13, which allows the sulfur component to return to the positive electrode 11 during the discharging process and ensures that the sulfur content in the positive electrode 11 is maintained. Consequently, the cycle life of the lithium-sulfur battery is increased.
Steps S1-4) (optional) The lithium ions from the positive electrode 11 deposit a lithium metal layer 112 between the negative electrode 13 and the lithiophilic metal, the metalloid, and/or the alloy layer 131 thereof, and/or on the lithiophilic metal, the metalloid, and/or the alloy layer 131 thereof. Through the lithium affinity of the lithiophilic metal, the metalloid, and/or the alloy layer 131 thereof, the nucleation potential of lithium on the surface of the negative electrode 13 can be reduced, which is beneficial for the deposition of the lithium metal layer 112 on the negative electrode 13, thereby further improving the overall electrical properties of the lithium-sulfur battery 10. On the left side of
Step S1-5) (optional) The lithium metal layer 112 comprises an active lithium (Active Li0/Li+ or lithium ion) 1121 or an inactive lithium 1122 (uncycleable SEI, lithium metal or dead lithium). When the inactive lithium formed, the polysulfide 111 can oxidize such inactive lithium 1122 to the active lithium 1121.
<Method for Forming the Lithiophilic Metal, the Metalloid, and/or the Alloy Layer Thereof at Negative Electrode>
The method of the present invention for coating the surface of the negative electrode 13 with the lithiophilic metal, the metalloid, and/or the alloy layer 131 thereof is preferably a solution deposition or replacement method, such as a preferred embodiment of chemical plating. Referring to
Wherein the solution/chemical plating solution containing the lithiophilic metal or metalloid described in the previous Step S2-1 comprises a solvent containing at least the lithiophilic metal or metalloid compound or the suitable solvent as shown in the formulation table in Table 1 below, this embodiment uses a thiourea-based solution containing tin. The predetermined time required for the deposition or replacement method provided herein may vary depending on the concentration of the solution/chemical plating solution containing the lithiophilic metal or metalloid, e.g., preferably less than 2 minutes, or better yet less than 1.5 minutes, which is sufficient to form a substantially effective thickness of the lithiophilic metal, the metalloid, and/or the alloy layer 131 thereof on the surface of the negative electrode 13.
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The above specification, examples, and data provide a complete description of the present disclosure and use of exemplary embodiments. Although various embodiments of the present disclosure have been described above with a certain degree of particularity, or with reference to one or more individual embodiments, those with ordinary skill in the art could make numerous alterations or modifications to the disclosed embodiments without departing from the spirit or scope of this disclosure.
Number | Date | Country | Kind |
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112116162 | Apr 2023 | TW | national |