LOAD CELL BACKING PLATE AND ASSOCIATED DEVICES, SYSTEMS, AND METHODS

Abstract

A load cell adaptor having a first side for facing a row unit and including at least one contact pad engaged with the row unit, a second side comprising a seat, the seat shaped to be engaged with a load cell, and an opening shaped for engagement with a bolt. the load cell adaptor configured to provide a structure for precise use of a load cell on a traditional row unit.

Description

TECHNICAL FIELD

The disclosure relates to precision agriculture and, in particular, to high-speed planting.

BACKGROUND

High speed and precision farming technologies allow for maximization of yields and efficiency on many modern farms. Yet, these technologies can be expensive and cost prohibitive. As such, there is a need in the art for the ability to modify/retrofit existing planting implements into configurations that allow for utilizing high speed, precision farming.

BRIEF SUMMARY

Disclosed herein are various embodiments for a backing plate configured to be fitted on a row unit for supporting a load cell, in order to retrofit an existing row unit to be compliant with high-speed planting systems and precision agriculture.

In Example 1 a load cell adaptor comprising a first side, a second side comprising a seat, the seat shaped to be engaged with a load cell, and an opening shaped for insertion of a bolt therethrough, wherein the adaptor provides a consistent surface for mounting a load cell to on to a row unit.

Example 2 relates to the load cell adaptor of Example 1, further comprising at least one contact pad on the first side.

Example 3 relates to the load cell adaptor of any of Examples 1-2, further comprising three contacts pads on the first side.

Example 4 relates to the load cell adaptor of any of Examples 1-3, further comprising at least one alignment pin on the first side.

Example 5 relates to the load cell adaptor of any of Examples 1-4, further comprising two alignment pins on the first side disposed on opposing sides of the opening.

Example 6 relates to the load cell adaptor of any of Examples 1-5, further comprising a notch shaped within the first side.

Example 7 relates to the load cell adaptor of any of Examples 1-6, wherein the notch is a water drain.

In Example 8 an agricultural row unit comprising at least one gauge wheel, a load cell in communication with the at least one gauge wheel, and an adaptor for mounting the load cell onto the agricultural row unit, wherein the load cell is configured to measure an amount of ground contact found on the at least one gauge wheel. The adaptor comprising a first side, a second side comprising a seat, an opening centrally located in the seat, and one or more contact pads on the first side.

Example 9 relates to the agricultural row unit of Example 8, further comprising an adjustment bolt in communication with the at least one gauge wheel configured to adjust planting depth; wherein the adjustment bolt is inserted through the opening.

Example 10 relates to the agricultural row unit of any of Examples 8-9, further comprising one or more alignment pins disposed about the opening.

Example 11 relates to the agricultural row unit of any of Examples 8-10, wherein the one or more contact pads and the one or more alignment pins are in contact with the row unit.

Example 12 relates to the agricultural row unit of any of Examples 8-11, comprising three contact pads and two alignment pins.

Example 13 relates to the agricultural row unit of any of Examples 8-12, further comprising at least one notch within the second side configured to provide drainage.

Example 14 relates to the agricultural row unit of any of Examples 8-13, wherein the seat provides a planar contact surface for mounting the load cell.

Example 15 relates to the agricultural row unit of any of Examples 8-14, further comprising a handle adaptor for attaching a handle to the adjustment bolt.

Example 16 relates to the agricultural row unit of any of Examples 8-15, wherein the handle adaptor provides full contact loading of the load cell.

Example 17 relates to the agricultural row unit of any of Examples 8-16, wherein one or more contact pads are disposed on the first side of the adaptor such as to contact a flat portion of a shank of the agricultural row unit and adjacent to a tangent of a die formed radius of the shank.

Example 18 relates to the agricultural row unit of any of Examples 8-17, wherein the load cell is in communication with a row unit downforce system.

In Example 19 an adaptor for retro-fitting an agricultural row unit, comprising a body comprising a first side and a second side, an opening shaped to receive an adjustment bolt therethrough, three contact pads disposed on the first side of the body, two alignment pins disposed on the first side of the body, and a seat formed within the second side comprising a planar surface for engagement with a load cell.

Example 20 relates to the adaptor of Example 19, further comprising at least one notch in the second side.

While multiple embodiments are disclosed, still other embodiments of the disclosure will become apparent to those skilled in the art from the following detailed description, which shows and describes illustrative embodiments of the invention. As will be realized, the disclosure is capable of modifications in various obvious aspects, all without departing from the spirit and scope of the disclosure. Accordingly, the drawings and detailed description are to be regarded as illustrative in nature and not restrictive.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view of a planter, according to one implementation.

FIG. 2 is a side view of a row unit, according to one implementation.

FIG. 3A is a top view of row unit, according to one implementation.

FIG. 3B is a top perspective view of a row unit, according to one implementation.

FIG. 3C is a side cross sectional view of a row unit, according to one implementation.

FIG. 4A is a rear view of an adaptor, according to one implementation.

FIG. 4B is a rear perspective view of an adaptor, according to one implementation.

FIG. 5A is a front view of an adaptor, according to one implementation.

FIG. 5B is a front perspective view of an adaptor, according to one implementation.

FIG. 6 is a perspective view of the adaptor installed on a row unit, according to one implementation.

FIG. 7 is an exploded view of the adaptor and depth adjustment assembly, according to one implementation.

FIG. 8 is an exploded view of the adaptor and depth adjustment assembly, according to one implementation.

FIG. 9 is an exploded view of the adaptor and depth adjustment assembly, according to one implementation.

DETAILED DESCRIPTION

Disclosed and contemplated herein are various plates and adaptors for mounting a load cell onto a planter row unit, and in some implementations an existing row unit not previously configured for high-speed planting. The various implementations disclosed herein allow for mounting a load cell in communication with one or more gauge wheels of a row unit for accurately measuring the amount of ground contact force on the gauge wheels during planting.

The ability to modify/retrofit an existing, traditional planter to be a precision, high-speed implement can be difficult, because the original equipment may not be designed for such modifications or designs. That is, in many instances high-speed and precision planting requires a high level of accuracy and precise data gathering for proper functioning of the systems, that is not possible with traditional equipment. When functioning properly, high speed, precision planting systems can increase overall yields and efficiency in farming operations.

For various high speed and precision planting systems, a precise measurement of the amount of ground contact force on the gauge wheels is necessary for adjustment and maintenance of the depth of the furrow. On traditional row units, the depth of the furrow is controlled by turning an adjustment bolt that is in tension when the row unit is actively planting. As would be understood, the gauge wheels set the planting depth by their position relative to the furrow opening blades. Turning of the adjustment bolt changes the relative positions of the gauge wheels and furrow opening blades and thereby changes the depth of the furrow.

To modify such a row unit for high-speed and precision planting, in various implementations, a compression type load cell is added to the depth adjusting mechanism to measure the amount of ground contact force present on the depth gauge wheels. In many implementations, the structure of an existing row unit provides an adequate structure to support the tension bolt but is not flat/uniform enough to consistently support the load cell required for modern precision farming technology. These variations in existing row unit structures are the cause of inconsistent loading. For example, the surface to which the load cell is mounted may be concave, or sometimes convex or planar. This variation in surface geometry results in load cell readings that vary across the many row units on a planter. Some load cells may read too high, some may read too low. This imprecise and inaccurate measurement of ground contact force may result in erratic control of a row unit downforce system that is necessary for control of a high-speed planter.

To resolve the problem, discussed herein is a backing plate/adaptor added to the row unit at the load cell attachment point. In various implementations, the backing plate/adaptor supports at least three points of contact on the row unit structure and is sufficiently rigid to support a compression type load cell and thereby provide consistent loading and allow for accurate and precise readings of ground contact force.

The backing plate, or adaptor, addresses the issues noted above by locating the load cell outward of the inconsistent surface and then providing a structure that is rigid enough to support the load cell independent of the base structure. Further, the adaptor may add structural strength without any changes required to the original components of the row unit. In further implementations, a handle mount is provided that maintains all of the features of the existing row unit and adds full contact loading to the load cell rather than line contact.

Turning to the figures in greater detail, in various implementations, the plate 30 (shown in detail in FIGS. 4A-9) may be implemented on any known planter 10 and row unit 12 configuration, as would be understood. As would be appreciated by those of skill in the art, planters 10 and row units 12 may be in myriad configurations and include various devices and systems. FIG. 1 depicts an exemplary planter 10 having a plurality of row units 12 constructed and arranged for planting row crops, such as corn.

It would be appreciated by those of skill in the art that planter row units 12 may have a variety of configurations including various devices, components, and systems implemented thereon. Exemplary row units 12 are shown in FIGS. 2 and 3A-C. The exemplary row unit 12 of FIG. 2 includes a row cleaner 14, gauge wheels 16, closing discs 18, and a press wheel 20. The row unit 12 also includes a seed handling system 22 and hopper 24 which are optionally configured for handling and depositing seeds in a furrow opened by opening discs 26 prior to closing by the closing discs 18. The operations of the row unit 12, planter 10, and various components thereof would be widely appreciated by those of skill in the art. It would be further appreciated that other row unit 12 configurations are possible.

FIGS. 3A-C show a row unit 12 according to a further implementation. In these and other implementations, the gauge wheels 16 are attached to gauge wheel arms 17 that pivot on a shaft 15 attached to the main structure of the planting row unit 12. Weight applied to the gauge wheels 16 cause the gauge wheels 16 to rotate upwards about the main structure 12 pivot shaft 15 until a lever, that is part of the gauge wheel arm 17, contacts the surface of the gauge wheel tie plate 19. Upward force on the gauge wheel arms 17 produces forward force on the gauge wheel tie plate 19. The gauge wheel tie plate 19 is in turn attached to the depth adjustment tension frame 21 by a pivot pin 23. The pivoting motion of the gauge wheel tie plate 19 converts unequal motion of the gauge wheels 16 to constant tension in the depth adjustment tension frame 21.

FIGS. 4A-5B depict various views and implementations of the adaptor 30 for use with a load cell to measure the ground contact force on the gauge wheels. In various implementations, the adaptor 30 includes a first side 32 configured to face the body of the row unit 12, shown in FIGS. 4A and 4B. One or more contact pads 34 are disposed on the first side 32 and configured to facilitate the even placement of the adaptor 30 on the row unit 12. In various implementations, at least two or three contact pads 34 are provided. The contact pads 34 are adapted to concentrate compressive loading on the die formed area of the shank structure (shown generally at 60 in FIG. 6) of the row unit 12. In various implementations, certain of the contact pads 34 are located at or near or otherwise immediately adjacent to the tangent of the die formed radius of the shank 60 on a flat surface of the shank 60. That is, in certain of these implementations, contact pads 34 are configured to contact the shank 60 at a flat portion of the shank 60 immediately adjacent to the curved portion because, as would be appreciated by those of skill in the art, those region include the least variability due to the manufacturing/die-forming process. It would therefore be appreciated by those of skill in the art that placing the contact pads 34 near/adjacent to the formed radius of the shank 60 may be preferred as it is likely to provide the strongest connection while avoiding potential defects in underlying the metal of the row unit 12, thereby reducing variability. Further arrangements and configurations are of course contemplated and would be appreciated by the skilled artisan.

In certain implementations, one or more alignment pins 36 are provided on the same side 32 of the adaptor 30 has the contact pads 34 to prevent rotation of the adaptor 30. In certain implementations, two alignment pins 36 are disposed on the first side 32. In certain implementations, the pins 36 are disposed on opposite sides of the opening 42, discussed below. Various alternative numbers and locations of pins 36 are possible and would be appreciated by those of skill in the art. In various implementations, only the contact pads 34, and optionally pins 36, are in contact with the row unit 12.

In certain additional implementations, shown for example in FIG. 4B, a notch 43 may be formed in a side 32 of the adaptor 30. In these and other implementations the notch 43 may act as a water drain because in certain configurations the adaptor 30 may be at an angle that collects water. This collection of water can affect the accuracy of the load cell and as such a notch 43 is provided to create a drain path such that water does not collect about the adaptor 30. In various further implementations the notch 43 an at as an ejection path for dust and dirt.

FIGS. 5A and 5B show the adaptor 30, from another side 37 having a contact surface 38 for engagement with a load cell. In various implementations, the contact surface 38 forms a seat 40 within the adaptor 30. That is, in various implementation, the seat 40 is recessed within the adaptor 30. In these implementations, an opening 42 is provided through the seat 40. The opening 42 shaped to be fitted around a tension bolt, as will be shown and described further below. The opening 42 may be centrally located within the seat 40. The seat 40 with the contact surface 38 provide a consistent planar surface, where a load cell may rest and provide precise and accurate readings.

In certain implementations, the adaptor 30 may include various depressions 45, cut-outs, or other features for material saving. For example, in FIG. 5B depressions 45 are shown that reduce material thickness and thereby material use in forming the adaptor 30. Various additional material saving features may be implemented, as would be understood. The adaptor 30 may be made from metal, stainless steel, ferrous steel, or any other appropriate material as would be appreciated.

FIGS. 6-9 show various views of the adaptor 30 in use and in communication with various additional components of a row unit 12. The adaptor 30 is configured such that one side 32 faces the row unit 12, with the contact pads 32, and optionally alignment pins 36, in contact with the row unit 12. A load cell 44 is fitted within the seat 40 on the second side 37 of the adaptor 30. The adaptor 30 also is fitted around the tension bolt 50 that is inserted through the opening 42.

In various implementations, the load cell 44 is a compression type load cell. Alternatively, the load cell may be a tension type load cell or beam type load cell, or other appropriate load cell type that would be appreciated by those of skill in the art.

In certain implementations, a handle adaptor 46 is provided for providing full contact loading to the load cell 44. The handle adaptor 46 is inserted along the tension bolt 50 and disposed between the load cell 44 and the handle 48. That is, the handle adaptor 46 acts as a spacer between the load cell 44 and the handle 48. The handle adaptor 46 provides a full circular contact area of compress on the load cell 44. This may be advantageous because line contact can lead to inaccurate readings by the load cell 44. Further, the handle adaptor 46 provides this contact while maintaining all the original depth adjustment features of the OEM handle. In various implementations, the handle 48 is attached to the adaptor 46 by one or more bolts and pins. Various alternative attachment mechanisms are possible and would be appreciated.

In various implementations, the tension bolt 50 and the handle 48 may be original equipment manufacturer parts or are otherwise traditional elements.

Certain of the disclosed implementations can be used in conjunction with any of the devices, systems or methods taught or otherwise disclosed in U.S. Pat. No. 10,684,305 issued Jun. 16, 2020, entitled “Apparatus, Systems and Methods for Cross Track Error Calculation From Active Sensors,” U.S. patent application Ser. No. 16/121,065, filed Sep. 4, 2018, entitled “Planter Down Pressure and Uplift Devices, Systems, and Associated Methods,” U.S. Pat. No. 10,743,460, issued Aug. 18, 2020, entitled “Controlled Air Pulse Metering apparatus for an Agricultural Planter and Related Systems and Methods,” U.S. Pat. No. 11,277,961, issued Mar. 22, 2022, entitled “Seed Spacing Device for an Agricultural Planter and Related Systems and Methods,” U.S. patent application Ser. No. 16/142,522, filed Sep. 26, 2018, entitled “Planter Downforce and Uplift Monitoring and Control Feedback Devices, Systems and Associated Methods,” U.S. Pat. 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Although the disclosure has been described with references to various embodiments, persons skilled in the art will recognized that changes may be made in form and detail without departing from the spirit and scope of this disclosure.

Claims

1. A load cell adaptor comprising: (a) a first side;(b) a second side comprising a seat, the seat shaped to be engaged with a load cell; and(c) an opening shaped for insertion of a bolt therethrough,wherein the adaptor provides a consistent surface for mounting a load cell to on to a row unit.

2. The load cell adaptor of claim 1, further comprising at least one contact pad on the first side.

3. The load cell adaptor of claim 2, further comprising three contacts pads on the first side.

4. The load cell adaptor of claim 2, further comprising at least one alignment pin on the first side.

5. The load cell adaptor of claim 4, further comprising two alignment pins on the first side disposed on opposing sides of the opening.

6. The load cell adaptor of claim 4, further comprising a notch shaped within the first side.

7. The load cell adaptor of claim 6, wherein the notch is a water drain.

8. An agricultural row unit comprising: (a) at least one gauge wheel;(b) a load cell in communication with the at least one gauge wheel; and(c) an adaptor for mounting the load cell onto the agricultural row unit, comprising: (i) a first side;(ii) a second side comprising a seat;(iii) an opening centrally located in the seat; and(iv) one or more contact pads on the first side,wherein the load cell is configured to measure an amount of ground contact found on the at least one gauge wheel.

9. The agricultural row unit of claim 8, further comprising an adjustment bolt in communication with the at least one gauge wheel configured to adjust planting depth; wherein the adjustment bolt is inserted through the opening.

10. The agricultural row unit of claim 8, further comprising one or more alignment pins disposed about the opening.

11. The agricultural row unit of claim 10, wherein the one or more contact pads and the one or more alignment pins are in contact with the row unit.

12. The agricultural row unit of claim 11, comprising three contact pads and two alignment pins.

13. The agricultural row unit of claim 8, further comprising at least one notch within the second side configured to provide drainage.

14. The agricultural row unit of claim 12, wherein the seat provides a planar contact surface for mounting the load cell

15. The agricultural row unit of claim 9, further comprising a handle adaptor for attaching a handle to the adjustment bolt.

16. The agricultural row unit of claim 15, wherein the handle adaptor provides full contact loading of the load cell.

17. The agricultural row unit of claim 12, wherein one or more contact pads are disposed on the first side of the adaptor such as to contact a flat portion of a shank of the agricultural row unit and adjacent to a tangent of a die formed radius of the shank.

18. The agricultural row unit of claim 12, wherein the load cell is in communication with a row unit downforce system.

19. An adaptor for retro-fitting an agricultural row unit, comprising: (a) a body comprising a first side and a second side;(b) an opening shaped to receive an adjustment bolt therethrough;(c) three contact pads disposed on the first side of the body;(d) two alignment pins disposed on the first side of the body; and(e) a seat formed within the second side comprising a planar surface for engagement with a load cell.

20. The adaptor of claim 19, further comprising at least one notch in the second side.