The present invention relates to a load crane, in particular to a load crane main boom of the telescopic type having actuating cylinder-piston groups located inside the telescopic sections of the main boom.
Load cranes comprise at least one boom comprising a plurality of tubular sections movable telescopically one relative to each other. Said telescopic boom can in turn be connected to a secondary telescopic boom or, alternatively, at the end of the main boom a movable load support can be provided.
With reference to the telescopic main boom, each section is connected to a respective cylinder-piston group which moves the subsequent sections. For example, in a boom having a fixed first section and movable four (second, third, fourth and fifth) sections:
a first cylinder-piston group is connected to the fixed first section and moves the second section, movable relative to the first section. The third, fourth and fifth sections move integrally with the second section when moved by the first cylinder-piston group;
a second cylinder-piston group is connected to the movable second section and moves the third section, movable relative the second section. The fourth and fifth sections move integrally with the third section when moved by the second cylinder-piston group;
a third cylinder-piston group is connected to the movable third section and moves the fourth section, movable relative to the third section. The fifth section moves integrally with the fourth section when moved by the third cylinder-piston group;
a fourth cylinder-piston group is connected to the movable fourth section and moves the fifth section, movable relative to the fourth section.
According to a very appreciated type of load crane main booms, the first, second, third and fourth cylinder-piston groups are located inside the boom tubular sections in order to reduce the overall dimensions of the main boom. Furthermore, this solution reduces the risk of damages of the crane hydraulic system, which is protected since the cylinder-piston groups are not externally arranged.
In order to achieve this arrangement, each cylinder of the piston-cylinder group is connected to the respective boom section through at least one reinforcing rod extending perpendicular to the main boom axial direction and connected to the respective section walls. Due to the high load they must be able to support, at least the first and the second cylinder-piston group rods are further supported by a respective reinforcing plate, which is in turn connected to the respective boom section. The cylinder-piston groups are hydraulically connected, so the hydraulic connections between the cylinder-piston groups must be arranged inside the tubular sections, too. The hydraulic connections, typically hydraulic tubes, extend inside the boom and form several bends. As a consequence, the main boom dimensions are influenced by the presence of said hydraulic tubes.
When designing a load crane main boom the following constraints must be considered.
The main boom must have a predefined maximum length (i.e. the boom length when all the sections are in the extended position) and must be able to support a maximum load. This influences the cylinder-piston groups dimensions because the piston force depends from the piston area and from the oil pressure. Moreover, the piston area cannot be too reduced because the cylinder-piston group must be able to support peak loads when the main boom is oriented in specific positions, for example vertically oriented. Furthermore, the main boom sections must be able to move at a predefined speed, so a minimum predefined oil flow rate must be provided. As a consequence, the hydraulic tubes must have a minimum diameter and a minimum bending radius.
Moreover, the crane is usually supported by a truck having specific dimensions. It is therefore necessary that the boom, when the sections are in the retracted positions, has a limited length. In order to achieve this result, it is necessary to provide the boom with a high number, typically four, of movable sections and of corresponding cylinder-piston groups. For the same reasons, the crane weight should be as reduced as possible.
Further constraints imposed by the arrangement of the boom on a truck are the necessity of a sufficient space under the boom when the boom is horizontally oriented on the truck such that a high volume of goods can be positioned on the truck in the space under the boom. Furthermore, given that the column supporting the crane must be higher than the truck cabin, the crane height when the boom is horizontally oriented must be limited. These constraints impose a limited maximum section of the boom which, on the other hand, must be sufficient to ensure the boom to have an adequate bend strength.
The object of the present invention is therefore to provide a load crane main boom of the telescopic type having cylinder-piston groups located inside the main boom tubular sections with reduced dimensions.
This and other objects are achieved by a load crane main boom in accordance with claim 1, which minimizes the main boom section thank to a particular arrangement of the cylinder-piston groups, given the boom working constraints discussed above.
Dependent claims define possible advantageous embodiments of the invention.
Further characteristics and advantages of the load crane main boom according to the invention will be more apparent from the following description of a preferred embodiment and of its alternatives given as a way of an example with reference to the enclosed drawings in which:
In the following detailed description identical components have the same reference numbers, regardless of whether they are shown in different embodiments of the present invention. Furthermore, in order to clearly and concisely disclose the present invention, the drawings may not necessarily be to scale and certain features of the invention may be shown in somewhat schematic form.
With reference to the annexed
With reference to
In order to ensure movements of the movable boom sections, the main boom 3 comprises a hydraulic system 6 comprising a plurality of cylinder-piston groups, each connected to a respective boom section and moving, due to a working fluid such as oil under pressure, the boom section subsequent to the boom section to which it is connected. Of course, when a boom section is actuated by a cylinder-piston group connected to the previous boom section, not only this boom section but also all the boom sections subsequent to the latter are moved together.
With reference to the embodiment shown in the Figures, the hydraulic system 6 comprises:
a first cylinder-piston group 7I integral with the fixed first boom section 4I and connected to the movable second boom section 4II so to move the latter relative to the fixed first boom section 4I. When the movable second boom section 4II is actuated by the first cylinder-piston group 7I, the movable third 4III, fourth 4IV and fifth 4V sections move relative to the fixed first boom section 4I integrally with the movable second boom section 4II;
a second cylinder-piston group 7III integral with the movable second boom section 4II and connected to the movable third boom section 4III so to move the latter relative to the movable second boom section 4II. When the movable third boom section 4III is actuated by the second cylinder-piston group 7II, the movable fourth 4IV and fifth 4V sections move relative to the movable second boom section 4II integrally with the movable third boom section 4III;
a third cylinder-piston group 7III integral with the movable third boom section 4III and connected to the movable fourth boom section 4IV so to move the latter relative to the movable third boom section 4III. When the movable fourth boom section 4IV is actuated by the third cylinder-piston group 7III, the movable fifth section 4V moves relative to the movable third boom section 4III integrally with the movable fourth boom section 4IV;
a fourth cylinder-piston group 7IV integral with the movable fourth boom section 4IV and connected to the movable fifth boom section 4V so to move the latter relative to the movable fourth boom section 4III.
It is important to be noted that, according to this arrangement, the first 7I and the second 7II cylinder-piston groups are the ones subjected to the maximum loads compared to the others.
With reference to
In
If oil under pressure is still injected into the hydraulic system 6 through the first opening 13 after the first cylinder 8I has reached the end stroke position, the same movements happen in sequence in the second 7II and in the third 7III cylinder-piston groups. In particular, the second cylinder 8II is moved by the oil in the first camera 10II, whose volume therefore increases until the second cylinder 8II reaches a stroke end position. As a consequence, the movable third boom section 4III moves towards the extended position relative to the movable second boom section 4II. Then, the third cylinder 8III is moved by the oil in the first camera 10III, whose volume therefore increases until the third cylinder 8III reaches a stroke end position. As a consequence, the movable fourth boom section 4IV moves towards the extended position relative to the movable third boom section 4III. Finally, if oil under pressure is still injected into the hydraulic system 6 through the first opening 13 after the third cylinder 8III has reached the end stroke position, in the fourth cylinder-piston group 7IV oil under pressure in the first camera 10IV moves the fourth piston 9IV towards the extended position. This corresponds to a fully extended configuration of the main boom 3. When fourth piston 9IV moves, the second camera 11IV volume decreases and oil to be discharged follows the following path: second camera 11IV, a fourth tube 17 connecting the second camera 11IV and the second camera 11III, second camera 11III, a fifth tube 18 connecting the second camera 11III and the second camera 11II, second camera 11II, a sixth tube 19 connecting the second camera 11II and the second camera 11I, second camera 11I and then a second opening 20 at the first cylinder-piston group 7I, preferably near the first opening 13, where the oil in excess is discharged.
As it is clear from the above description, the boom sections reaches the extended position in sequence, starting from the second boom section 4II to the fifth boom section 4V. As will be clear to the skilled person, this result can be achieved by properly selecting different areas of each piston/cylinder, which however, for the sake of simplicity, are depicted with the same areas in
When, starting from the fully extended position of the main boom, it is desired to retract it again, oil can be injected into the hydraulic system through the second opening 20 such that opposite movement are obtained. The excess oil in this case is discharged through the first opening 13.
Of course, any intermediate position of the main boom 3 between the fully extended position and the fully retracted position can be obtained by stopping the oil injection in the proper moment and closing both the first 13 and the second 20 opening.
Given the boom sections arrangement described above, the first cylinder-piston group 7I is the one subjected to the maximum loads, in particular axial loads (wherein “axial” is to be intended as the main boom development direction, corresponding to the movement direction of each main boom section). Therefore the first cylinder-piston group 7I comprises a transversal first main rod 21I connected to the lateral sides of the fixed first boom section 4I supporting the first cylinder 8I. The first main rod 21I is preferably orthogonally oriented with respect to the main boom axial direction. Advantageously, in order to minimize the first main rod 21I bending in the main boom axial direction, the main boom 3 comprises a first reinforcing plate 22I connected to the first boom section 4I and comprising reinforcing elements which support the first main rod 21I. According to a possible embodiment, the first reinforcing plate 22I comprises two opposite C-shaped lateral portions 23 and 24, whose respective endings are internally fixed, preferably welded, to the first boom section 4I, and a plate-like central portion 25 connecting the two lateral portions 23 and 24. The two opposite C-shaped lateral portions 23 and 24 comprise through holes (not visible in the figures) where the first main rod 21I can be arranged, so to form reinforcing elements for the latter. Preferably, the plate-like central portion 25 further comprises a third reinforcing element 26 (also having a through hole where the first main rod 21I can be arranged) in an intermediate position between the reinforcing elements formed by the C-shaped lateral portions 23 and 24. The first cylinder 7I can be positioned between the C-shaped lateral portion 23 and the third reinforcing element 26 (as shown in
It is to be noted that, since the main boom 3 is laterally open, the tubes to be connected to the first opening 13 and the second opening 20 of the first cylinder 8I come from the outside, so they do not affect in a substantial manner the overall dimensions of the main boom. This is not the case for the tubes, in particular for the first 14 and sixth 19 tubes connected to the second cylinder 8II, which, on the contrary, in principle can heavily affect the main boom dimensions and therefore must be properly positioned, as will be discussed in detail hereunder.
With reference now to
The main boom 3 comprises a transversal second main rod 29II internally connected to the lateral sides of the movable second boom section 4II supporting the second cylinder 8II. The second main rod 29II is preferably orthogonally oriented with respect to the main boom axial direction.
In order to minimize the second main rod 29II bending in the main boom axial direction, the main boom 3 comprises a second reinforcing plate 30II connected to the second boom section 4II and comprising reinforcing elements which support the second main rod 29II.
The second reinforcing plate 30II comprises two opposite, preferably plate-shaped, lateral portions 31 and 32 internally fixed, preferably welded, to the second boom section 4II. For example, the lateral portions 31 and 32 can be fixed to the lateral sides of the ten-sided section of the main boom second section 4II. The lateral portions 31 and 32 comprises through holes (not visible in the figures) where the second main rod 29II can be arranged, so to form first and second reinforcing elements for the latter.
The second reinforcing plate 30II further comprises a central portion 33 connecting the two lateral portions 31, 32. The central portion 33 comprises a third reinforcing element 34 (also having a through hole, not shown in the figures, where the second main rod 29II can be arranged) in an intermediate position between the lateral portion 31 and the second cylinder 8II. In addition, the central portion 33 comprises a raised section 36, a lowered section 37 and a connecting section 38 which connects the raised section 36 and the lowered section 37. Is it to be noted that the words “raised” and “lowered” are referred to the height of the main boom section with respect to the axial direction as shown for example in
On the other side of the central portion 33, in particular on the lower side (with reference to the normal conditions of use of the main boom 3), the first cylinder 8I is positioned in correspondence of the raised section 36.
Thanks to the lowered position of the second cylinder 8II and to the inclined orientation of the bends 27 and 28 of the first 14 and the sixth 19 tubes on the upper side of the second reinforcing plate 30II, and thanks to the raised position of the first cylinder 8I on the lower side of the second reinforcing plate 30II, the height of the main boom 3 can be minimized, while maintaining an adequate stiffness of the second main rod 29II and an adequate diameter and bending radius of the bends 27 and 28 of the first 14 and the sixth 19 tubes.
According to a possible embodiment, the second reinforcing plate 30II further comprises a fourth reinforcing element 39 (also having a through hole, not shown, where the second main rod 29II can be arranged) in an intermediate position between the second cylinder 8II and the lateral portion 32. The fourth reinforcing element 39 is positioned in correspondence of the lowered section 37 and is internally connected, preferably welded, at its free end to the second boom section 4II. To this purpose, depending on the shape of the second boom section 4II, the fourth reinforcing element 39 free end can be bended, as shown for example in the exemplary embodiment in the figures.
According to a possible embodiment, the second reinforcing plate 30II further comprises an auxiliary connecting portion 40 on the side opposite to the side where the third reinforcing element 34 is positioned. The auxiliary connecting portion 40 is internally connected, preferably welded, at its free end to the second boom section 4II. Again, the auxiliary connecting portion 40 can be bended in order to match the second boom section 4II shape for welding.
According to a possible embodiment, the second reinforcing plate 30II further comprises a, preferably plate-like, stiffening element 41 acting between the first lateral portion 31 and the auxiliary connecting portion 40. Advantageously, the stiffening element 41 comprise a through hole 42 such that the first cylinder 8I can axially pass therethrough.
It is to be noted that, as described above, the first cylinder 8I movements cause movements of the second boom section 4II with respect to the first boom section 4I. It is therefore necessary to connect the first cylinder 8I to the second boom section 4II. To this purpose, according to a possible embodiment, the first cylinder-piston group 7I comprises one or more connecting rods 43 connected to the lateral sides of the second boom section 4II. The connecting rods 43 are preferably orthogonally oriented with respect to the main boom axial direction.
Advantageously, in order to allow the passage of the connecting rods 43, the second reinforcing plate 30II lateral portions 31 and 32 comprise corresponding through holes (not shown).
The third 4III and the subsequent cylinder-piston groups can be connected to the respective boom sections in a standard manner because they are subjected to lower loads and therefore there is no necessity to provide as many reinforcing elements. Consequently, their dimensions do not represent a substantial constraint for the main boom dimensions.
Advantageously, the third reinforcing element 34 is laterally positioned at a distance from the second cylinder-piston group 7II such that more space is obtained for housing the bends 27, 28 of the first 14 and sixth 19 tubes. As a consequence, the third reinforcing element 34 cannot act as a lateral abutment for the second cylinder-piston group 7II. In order to overcome the lacking of such abutment, advantageously, the second main rod 29II comprises a core 44 and a first 45 and a second 46 sleeves positioned on the core 44 (see
To the above-mentioned embodiments of the load crane main boom according to the invention, the skilled person, in order to meet specific current needs, can make several additions, modifications, or substitutions of elements with other operatively equivalent elements, without however departing from the scope of the appended claims.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2016/080413 | 12/9/2016 | WO | 00 |