The invention relates to a load-handling vehicle.
It relates in particular to a load-handling vehicle comprising a wheeled chassis, and, supported by said chassis,
It should be noted, moreover, that solutions for lowering the engine speed despite actuation of the accelerator pedal in order to optimize the operation of the bucket handling device are known, as the document US 2009/111655 illustrates.
Likewise, solutions for detecting the position of the bucket are known as the document EP 3342936 illustrates.
Such a load-handling vehicle is known, as illustrated for example by the patent application EP3358087. Such a load-handling vehicle is very often used to transport loose material stored in heaps from the heap to a bin, in order to load said bin with material. In practice, when an operator wants to perform such an operation of filling of his or her bucket with a material stored in a heap in order to offload it at another point, the reflex of the operator is to advance at full power into the heap to fill the bucket as much as possible in one go, and therefore to gain productivity. The operator then seeks, by keeping his or her foot on the accelerator pedal, to simultaneously perform bucket digging and arm lifting operations to finish filling his or her bucket and to depart with the bucket filled to the maximum. However, this simultaneous action of advance and of movement of the bucket does not necessarily translate into extraction of the material from the heap. Faced with this situation, when the vehicle no longer advances (wheels blocked or skidding), and, despite the arm lifting and/or bucket digging commands, the system for driving the movement of the bucket is not able to lift the bucket, the reflex of the operator is to press even harder on the accelerator pedal. The result thereof is a premature wear of the tires resulting from the skidding of the wheels, an excessive fuel consumption, a significant stressing of the mechanics with a high risk of damage to these mechanics and an absence of optimization of the bucket loading times.
One aim of the invention is to propose a handling vehicle of the abovementioned type whose design makes it possible to optimize the times for loading the bucket with a material stored in a heap while preserving the mechanics and the tires of the vehicle.
Another aim of the invention is to propose a handling vehicle of the abovementioned type whose design makes it possible to optimize the bucket loading times without compromising the fuel consumption of the vehicle.
To this end, the subject of the invention is a load-handling vehicle comprising a wheeled chassis, and, supported by said chassis,
According to one embodiment of the invention, the control unit is configured to determine, as a function of the control setpoints of the system for driving the movement of the bucket, the actuation of the control member in the direction of a movement of the bucket and to determine, as a function of the data supplied by the system for detecting the movements of the bucket, a movement or an absence of movement of the bucket, and the control unit is configured to reduce the speed of rotation of the internal combustion heat engine to a value lower than the speed setpoint value corresponding to the position of the accelerator pedal, when an absence of movement of the bucket is determined by the control unit when the control member is in the actuated state in the direction of a movement of the bucket. The control unit is therefore configured to reduce the speed of rotation of the heat engine to a value lower than the speed control setpoint value corresponding to the position of the accelerator pedal, when an absence of a movement of the bucket is determined when the control member of the system for driving the movement of the bucket is in the actuated state.
According to one embodiment of the invention, the control unit is configured to determine, as a function of the control setpoints of the system for driving the movement of the bucket, a theoretical travel of movement of the bucket when the control member is in the actuated state and to determine, as a function of the data supplied by the system for detecting the movements of the bucket, a real travel of movement of the bucket, the control unit being configured to compare the theoretical and real values of travel of movement of the bucket and to reduce the speed of rotation of the heat engine to a value lower than the speed control setpoint value corresponding to the position of the accelerator pedal as a function of the comparison result. The control unit is therefore configured to reduce the speed of rotation of the heat engine to a value lower than the speed control setpoint value corresponding to the position of the accelerator pedal when the real travel of movement of the bucket is less than the theoretical travel of movement of the bucket.
According to one embodiment of the invention, the control unit is configured to determine, as a function of the control setpoints of the system for driving the movement of the bucket, a theoretical speed of movement of the bucket when the control member is in the actuated state and to determine, as a function of the data supplied by the system for detecting the movements of the bucket, a real speed of movement of the bucket, the control unit being configured to compare the theoretical and real values of speed of movement of the bucket and to reduce the speed of rotation of the heat engine to a value lower than the speed control setpoint value corresponding to the position of the accelerator pedal as a function of the comparison result. The control unit is therefore configured to reduce the speed of rotation of the heat engine to a value lower than the speed control setpoint value corresponding to the position of the accelerator pedal when the real speed of movement of the bucket is less than the theoretical speed of movement of the bucket.
According to one embodiment of the invention, the control unit is configured to determine, as a function of the control setpoints of the system for driving the movement of the bucket, a theoretical acceleration of movement of the bucket when the control member is in the actuated state and to determine, as a function of the data supplied by the system for detecting the movements of the bucket, a real acceleration of movement of the bucket, the control unit being configured to compare the theoretical and real values of acceleration of movement of the bucket and to reduce the speed of rotation of the heat engine to a value lower than the speed control setpoint value corresponding to the position of the accelerator pedal as a function of the comparison result. The control unit is therefore configured to reduce the speed of rotation of the heat engine to a value lower than the speed control setpoint value corresponding to the position of the accelerator pedal when the real acceleration of movement of the bucket is less than the theoretical acceleration of movement of the bucket.
According to one embodiment of the invention, the power transmission mechanism is a hydrodynamic power transmission mechanism which comprises a torque converter.
According to one embodiment of the invention, the vehicle comprises a position selector with at least two positions, namely a forward control position and a reverse control position, the control member has a neutral position, and the mode of operation in which the control unit is configured to, as a function of the data supplied by the system for detecting the movements of the bucket and of the control setpoints of the system for driving the movement of the bucket, reduce the speed of rotation of the heat engine to a value lower than the value delivered by the accelerator pedal is an activatable/deactivatable mode, said mode of operation being deactivated when the position selector is in the reverse control position and the control member is in the neutral position.
According to one embodiment of the invention, the system for driving the movement of the bucket comprises a hydraulic part linked to the internal combustion heat engine. The system for driving the movement of the bucket uses, in its hydraulic part, the power of the heat engine. A lowering of the engine speed is generally favorable to the system for driving the movement of the bucket because of the distribution of the engine power which is applied between the system for driving the movement of the bucket and the power transmission mechanism configured to transmit the power of the heat engine to the wheels of the chassis. In fact, the ratio of thrusting force of the vehicle on the heap when it enters into the heap/force of movement of the bucket in the digging or tipping-out direction tends to decrease when the engine speed is lowered, which favors the driving of the movement of the bucket over the advancing of the vehicle, this result being desired when the bucket is being loaded in the heap.
According to one embodiment of the invention, the system for driving the movement of the bucket comprises at least one arm disposed between the chassis and the bucket, this arm being equipped with at least one first actuator for driving the movement of the arm with respect to the chassis and at least one second actuator for driving the movement of the bucket with respect to the arm between a digging position of the bucket and a tipping-out position, said actuators being linked to a hydraulic pump coupled to the internal combustion heat engine. Thus, the pump and the actuators form the hydraulic part of the system for driving the movement of the bucket.
According to one embodiment of the invention, the system for detecting the movements of the bucket with respect to the chassis configured to deliver data representative of the movements of the bucket with respect to the chassis and/or with respect to the system for driving the movement of the bucket to the control unit comprises at least one sensor of the position of the arm with respect to the chassis and one sensor of the position of the bucket with respect to the arm.
The invention will be well understood on reading the following description of exemplary embodiments, with reference to the attached drawings in which:
As mentioned above, the subject of the invention is a load-handling vehicle 1 with bucket 7 used notably on worksites for the handling and transportation of loose materials stored in heaps as in the examples represented.
This vehicle 1 comprises a wheeled chassis 2 equipped with wheels 3, generally four of them. This wheeled chassis 2 supports a driver cabin inside which the driver of the vehicle can sit. This wheeled chassis 2 also supports an internal combustion heat engine 4 and a power transmission mechanism 5 configured to transmit the power of the heat engine 4 to the drive wheels 3 of the vehicle.
Generally, this transmission mechanism 5 is configured such that a reduction of the speed of rotation of the heat engine 4 results in a lowering of the torque supplied to the wheels 3 of the chassis 2. In practice, the power transmission mechanism 5 is a hydrodynamic power transmission mechanism which comprises a torque converter 6.
Thus, the heat engine 4 is, at the output, coupled via, for example, a universal joint link and an angle transmission to the torque converter 6 which, itself, is linked at the output via a gearbox to the axle at the ends of which the wheels 3 of the vehicle 1 are disposed.
The hydrodynamic torque converter 6 can be composed of a pump wheel on the side on which the engine 4 is driven by the engine shaft and a turbine wheel on the output side, and, preferably, an annular distributor between the two.
A torque converter 6 such as that marketed under the tradename Sachs model ZF can be used.
The wheeled chassis 2 also supports a system 8 for driving the movement of the bucket 7. Conventionally, the system 8 for driving the movement of the bucket 7 comprises a hydraulic part 80 linked to the internal combustion heat engine 4. In particular, in the examples represented, the system 8 for driving the movement of the bucket 7 comprises at least one arm 81 disposed between the chassis 2 and the bucket 7, this arm 81 being equipped with at least one first actuator 82 for driving the movement of the arm 81 with respect to the chassis 2 and at least one second actuator 83 for driving the movement of the bucket 7 with respect to the arm 81 between a digging position of the bucket and a tipping-out position, said actuators 82, 83 being linked to a hydraulic pump 84 coupled to the internal combustion heat engine 4.
The hydraulic pump 84 and the hydraulic actuators 82 and 83 form the hydraulic part 80 of the system 8 for driving the movement of the bucket 7.
In the examples represented, the arm 81 is a pivoting arm mounted to pivot about a horizontal axis, parallel to the ground support plane of the vehicle 1, in the configuration of use of the vehicle 1 for the arm 4 to transition from a low position to a high position and vice versa, using the first actuator 82, such as a cylinder, disposed between the arm 81 and the wheeled chassis 2. In the example represented, a single double-acting cylinder is represented, supplied with fluid by the hydraulic pump 84. A pair of single-acting parallel cylinders supplied in turn with fluid would have been able to be used in an equivalent manner.
In the examples represented, the arm 81 is a telescopic arm formed by two arm sections mounted to be slidingly fitted together, and driven in relative movement by an actuator, not represented, for the arm to transition from a retracted position to an extended position and vice versa. As a variant, this arm 81 can be a non-telescopic arm.
The second actuator 83 for driving the movement of the bucket 7 is disposed either between the arm 81 and the bucket 7, or between a bucket-holder with which the end of the arm 81 is equipped and the bucket 7.
Independently of the mounting, this second actuator 83 can once again take the form of a double-acting hydraulic cylinder or a pair of single-acting cylinders. The driving of the movement of the bucket 7 using this second actuator 83 takes place about an axis parallel to the horizontal axis of pivoting of the arm 81 with respect to the chassis 2 to allow the bucket 7 to transition from a digging position to a tipping-out position and vice versa.
The vehicle 1 also comprises, supported by the chassis 2, a control unit 9 and a control member 11, such as a joystick, that can be manually actuated by the driver of the vehicle.
The control unit 9 is configured to generate control setpoints of the system 8 for driving the movement of the bucket 7 as a function of the actuation of the control member 11.
In fact, the supply of fluid to the actuators 82, 83 using the hydraulic pump 84 is controlled as a function of the control setpoints supplied by the control unit 9. These control signals are themselves a function of the input data received by the control unit 9 and resulting from the actuation of the control member 11. The unit 9 comprises, for example, a microcontroller or a microprocessor associated with a memory. Thus, when it is specified that the unit 9 or means of said unit 9 are configured to perform a given operation, that means that said unit 9 comprises computer instructions and corresponding execution means which make it possible to perform said operation.
The control setpoints supplied by the control unit 9 act generally on members, such as a distributor or valve, disposed on the link between the pump 84 and the actuators 82, 83, to allow an appropriate supply of fluid to the actuators 82, 83, as is known.
In the example represented, the control member 11, disposed in the driver cabin, is a control lever also called joystick. This control member 11 is, for example, equipped at its base with two coders to allow the transmission of two position signals from said control member 11 to the control unit 9, as is known. An example of such a control member 11 is for example described in the patent FR 2 858 861. This control member 11 can thus be displaced forward, backward, to the left or to the right of the vehicle. Generally, the movements, forward and backward of the vehicle, of this control member 11 control the up and down movement of the arm 81, whereas the movements, to the left and to the right of the vehicle, of the control member 11 control the pivoting movement of the bucket 7.
These forward/backward and left/right directions correspond to the main directions, and the control member 11 can be driven according to an infinity of directions, the movement of the control member 11 in any direction corresponding to a combined action that is proportional to the position of the control member 11 with respect to the main directions. Generally, this control member 11 is returned by a spring to the neutral position, that is to say into an intermediate position between right/left and front/rear, when it is in the unstressed state.
The position information addressed to the control unit 9 is therefore generally information relating to the angular position of the control member 11, with respect to the position that it occupies in the neutral position.
As mentioned above, to allow such movements of the arm 81 and of the bucket 7 from the control member 11, the control unit 9 controls the supply of hydraulic fluid to the first and second actuators 82 and 83 as a function of the position data supplied by the control member 11. Thus, the first and second actuators are each disposed on a hydraulic circuit equipped with at least one valve or a distributor that can be driven by the control unit 9.
The control unit 9 is, here, produced in the form of a controller or microprocessor in which sets of computer instructions have been implemented to perform the functions of the driver unit. However, the functions of the control unit 9 can be performed by dedicated electronic components or components of FPGA or ASIC type. It is also possible to combine computing parts and electronic parts.
The computer programs or computer instructions can be contained in program storage devices, for example digital data storage media that can be read by computer or executable programs. The programs or instructions can also be executed from program storage peripheral devices.
Generally, the control unit 9 is configured to receive the position signals which are addressed to it by the control member 11 and to transmit output signals to the valves or distributors with which the hydraulic circuits of the first and second actuators are equipped, generally via solenoids with which said valves or distributors are equipped.
The first and second actuators 82, 83 control, as a function of their hydraulic flow supply, a movement of the arm for the first actuator 82 and a movement of the bucket for the second actuator 83.
The vehicle 1 also comprises a system 12 for detecting the movements of the bucket 7 with respect to the chassis 2 and/or to the system 8 for driving the movement of the bucket 7 configured to deliver data representative of the movements of the bucket 7 with respect to the chassis 2 and/or to the system 8 for driving the movement of the bucket 7 to the control unit 9.
In the examples represented, this system 12 for detecting the movements of the bucket 7 comprises at least one sensor 121 of the position of the arm 81 with respect to the chassis 2 and one sensor 122 of the position of the bucket 7 with respect to the arm 81. These position sensors are, here, angular sensors for measuring the angle of inclination formed by the bucket 7 with respect to the arm 81 and the angle of inclination of the arm 81 with respect to the ground support plane of the chassis 2.
In the case of a telescopic arm 81, a sensor 123 for detecting the retraction or the extension of the telescope can also be provided.
All the signals from these sensors are supplied to the control unit 9 which incorporates a clock to allow the reception of these signals as a function of time.
The vehicle 1 also comprises an accelerator pedal 10 disposed in the driver cabin. This accelerator pedal 10 can be equipped with a position sensor and the control unit 9 is configured to generate a control setpoint for the speed of rotation of the heat engine 4 as a function of the position of the accelerator pedal 10. The position of the accelerator pedal 10 can be determined also from sensors disposed at other locations on the acceleration system.
In one mode of operation of the vehicle, the control unit 9 is configured to, as a function of the data supplied by the system 12 for detecting the movements of the bucket 7 and of the control setpoints of the system 8 for driving the movement of the bucket 7, reduce the speed of rotation of the internal combustion heat engine 4 to a value lower than the speed control setpoint value corresponding to the position of the accelerator pedal 10. This mode of operation is activatable/deactivatable.
In particular, the vehicle 1 comprises a position selector 110 with at least two positions, namely a forward control position and a reverse control position and the control member 11 has a neutral position and the mode of operation in which the control unit 9 is configured to, as a function of the data supplied by the system 12 for detecting the movements of the bucket 7 and of the control setpoints of the control member 11, reduce the speed of rotation of the engine 4 to a value lower than the value delivered by the accelerator pedal 10 is an activatable/deactivatable mode. This mode of operation is deactivated when the position selector 110 is in the reverse control position and when the control member 11 is in the neutral position.
To activate this mode of operation when the vehicle is set to forward position, the driver of the vehicle 1 must deliberately actuate a control member, such as knob or the like, disposed in the driver cabin.
Likewise, the position selector 110 is disposed inside the driver cabin and can be supported by the control member 11 in the case where the latter is formed by a joystick.
When the mode of operation is in the activated state, the engine speed can be reduced according to various conditions which can be cumulative or exclusive.
Generally, the control unit 9 is configured to determine, as a function of the control setpoints of the system for driving the movement of the bucket 7, at least one so-called theoretical characteristic of the movement of the bucket, and, as a function of the data supplied by the system 12 for detecting the movement of the bucket 7, at least one real characteristic of the movement of the bucket, and the control unit 9 is configured to compare the theoretical and real values of one and the same characteristic and to reduce the speed of rotation of the heat engine to a value lower than the speed setpoint value corresponding to the position of the accelerator pedal as a function of the result of the comparison.
In particular, the speed is reduced when the theoretical and practical characteristics do not agree or when the theoretical characteristic is of a lower value than the real characteristic. The characteristic of the movement of the bucket can be chosen from the group of characteristics formed by the speed and/or the travel and/or the acceleration of the movement of the bucket, or, more simply, by the absence of a movement of the bucket when the control member 11 is in the actuated state in the direction of a movement of the bucket. These characteristics can be cumulative or not.
Thus, in the simplest version, the control unit 9 is configured to determine, as a function of the control setpoints of the system 8 for driving the movement of the bucket 7, the actuation of the control member 11 in the direction of a movement of the bucket 7 and to determine, as a function of the data supplied by the system 12 for detecting the movements of the bucket 7, a movement or an absence of movement of the bucket 7, and the control unit 9 is configured to reduce the speed of rotation of the internal combustion heat engine to a value lower than the speed setpoint value corresponding to the position of the accelerator pedal when an absence of movement of the bucket is determined by the control unit when the control member 11 is in the actuated state in the direction of a movement of the bucket.
In a more sophisticated version, the control unit 9 is configured to determine, as a function of the control setpoints of the system 8 for driving the movement of the bucket 7, a theoretical travel of movement of the bucket when the control member 11 is in the actuated state and to determine, as a function of the data supplied by the system 12 for detecting the movements of the bucket, a real travel of movement of the bucket. The control unit is also configured to compare the theoretical and real values of travel of movement of the bucket 7 and to reduce the speed of rotation of the heat engine 4 to a value lower than the speed control setpoint value corresponding to the position of the accelerator pedal 10 as a function of the comparison result.
In particular, the control unit is configured to reduce the speed of rotation of the heat engine 4 to a value lower than the speed control setpoint value corresponding to the position of the accelerator pedal when the theoretical value of travel of movement of the bucket 7 is lower than a real value of travel of movement of the bucket 7.
As a variant, or in addition, the control unit 9 is configured to determine, as a function of the control setpoints of the system 8 for driving the movement of the bucket 7, a theoretical speed of movement of the bucket 7 when the control member 11 is in the actuated state and to determine, as a function of the data supplied by the system 12 for detecting the movements of the bucket 7, a real speed of movement of the bucket 7. The control unit 9 is, furthermore, configured to compare the theoretical and real values of speed of movement of the bucket 7 and to reduce the speed of rotation of the heat engine 4 to a value lower than the speed control setpoint value corresponding to the position of the accelerator pedal 10 as a function of the comparison result.
In particular, the control unit is configured to reduce the speed of rotation of the heat engine 4 to a value lower than the speed control setpoint value corresponding to the position of the accelerator pedal 10 when the value of the speed of movement of the bucket 7 is lower than the theoretical value of speed of movement of the bucket 7.
In practice, the operation of such a vehicle 1 is extremely simple. It is assumed that the mode of operation in which the control unit 9 is configured to, as a function of the data supplied by the system 12 for detecting the movements of the bucket 7 and of the control setpoints of the system 8 for driving the movement of the bucket 7, reduce the speed of rotation of the heat engine 4 to a value lower than the speed control setpoint value corresponding to the position of the accelerator pedal 10 is activated. The driver of the vehicle presses on the accelerator pedal 10 to allow the movement of the vehicle 1 toward a heap of loose material and allow the bucket 7 to enter into the material as illustrated in
Number | Date | Country | Kind |
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19 05870 | Jun 2019 | FR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/FR2020/050785 | 5/12/2020 | WO | 00 |