The present invention generally relates to shipping freight. More particularly, the present invention pertains to an apparatus, system, and method for securing freight during shipping.
Railcars, trucks, trailers and other vehicles, have been used for centuries to transport freight quickly and efficiently over long distances. For example, shipment by railcar allows for large amount of freight to be shipped with a lower impact on the environment, because of its high energy efficiency.
When freight is loaded into a railcar, it is often secured by a bulkhead panel or other device which limits the movement of the freight within the railcar. However, these bulkhead panels do not necessarily provide adequate protection for more delicate freight such as juice packets and produce.
Accordingly, it is desirable to provide a load securement system and method that is capable of overcoming the disadvantages described herein at least to some extent.
The foregoing needs are met, to a great extent, by the present invention, wherein in some embodiments a load securement apparatus, system, and method that is capable of overcoming the disadvantages described herein at least to some extent is provided.
A first embodiment of the present invention relates to an apparatus for securing freight loaded onto pallets for shipment in a transportation vehicle. The apparatus includes a shroud, which can be made from corrugated cardboard, corrugated plastic, or any other strong, lightweight material that absorbs impact.
A second embodiment of the present invention relates to a system for securing freight loaded onto pallets for shipment in a transportation vehicle. The system can include a pallet onto which the freight can be loaded, the pallet defining an open space enveloping its perimeter defined by an outer surface of the freight loaded onto the pallet. The system can also include one or more shrouds having walls formed from corrugated cardboard, corrugated plastic or any other strong, lightweight material that absorbs impact. The shrouds can define an interior space disposed over at least one pallet, wherein the interior space accommodates the freight loaded onto said pallet and the walls have a thickness to fill the open space on the pallet. Additional, load securement devices can be included in the system, such as a drop down void filler for filling space along a longitudinal plane of the transportation vehicle wherein the drop down void filler can be positioned between two pallets loaded with freight.
Further, a third embodiment of the invention can be a system which can include the features of the first two embodiments. The third embodiment can also include a first arrangement of panels, such as, for example, honeycomb panels, for filling space and securing freight wherein the panel can be positioned along a longitudinal plane of the transportation vehicle between two pallets loaded with freight, a second arrangement of panels, such as for example, honeycomb panels, for filling space and securing the freight wherein such panels can be positioned along a longitudinal plane of the transportation vehicle between a pallet loaded with freight and a wall of the transportation vehicle, and a third arrangement of panels, such as, for example, honeycomb panels, for filling space and securing the freight wherein such panels are positioned along a transverse plane of the transportation vehicle between two pallets loaded with freight. The system can also include bulkhead panels for filling space and securing freight wherein the bulkhead panel can be positioned along a transverse plane of the transportation vehicle between two pallets loaded with freight and an airbag for filling space and securing the freight wherein the airbag can be positioned along a transverse plane of the transportation vehicle between bulkhead panels.
In accordance with another aspect of the invention, in a system for securing a plurality of freight items for shipment in a transportation vehicle on one or more pallets onto which the freight can be loaded, each pallet defines an open space enveloping a perimeter defined by an outer surface of the freight items loaded onto each pallet. The system includes at least one shroud having walls defining an interior space disposed over at least one pallet, wherein the interior space accommodates one or more of the plurality of freight items loaded onto said pallet and the walls have a thickness to fill the open space. Each of the walls of the shroud can include a flap extending from a top edge of the wall of the shroud such that the flap can be folded down to cover the top of the freight loaded onto the pallet.
In accordance with another aspect of the invention, the shroud can be made from corrugated cardboard or corrugated plastic. The shroud can also include a lap joint which is secured prior to the shroud being placed around the freight items loaded onto the pallet. The system can further include at least one drop down void filler for filling space and securing the freight items. The drop down void filler is positioned along a longitudinal plane of the transportation vehicle between two pallets loaded with freight. Additionally, the system can include a first arrangement of panels for filling space and securing the freight wherein each of said first arrangement of said panels is positioned along longitudinal planes of the transportation vehicle between two pallets loaded with freight. The system can also include a second arrangement of panels for filling space and securing the freight. Each of said second arrangement of said panels is positioned along longitudinal planes of the transportation vehicle between a pallet loaded with freight and a wall of the transportation vehicle. The system can include a third arrangement of honeycomb panels for filling space and securing the freight. Each of the third arrangement of said panels is positioned along transverse planes of the transportation vehicle between two pallets loaded with freight. The system can also include bulkhead panels for filling space and securing the freight wherein the bulkhead panels are positioned along transverse planes of the transportation vehicle between two pallets loaded with freight. The system can also include an airbag for filling space and securing the freight wherein the airbag is positioned along a transverse plane of the transportation vehicle between bulkhead panels.
In accordance with another aspect of the invention a system for securing a plurality of freight items for shipment in a transportation vehicle can include one or more pallets onto which the freight can be loaded, each pallet defining an open space enveloping around a perimeter defined by an outer surface of the freight items loaded onto each pallet. The system can also include at least one shroud, each having at least four walls defining an interior space disposed over at least one pallet, wherein the interior space accommodates one or more of the freight items loaded onto said pallet and the walls have a thickness to fill the open space and the shroud is wrapped around the plurality of freight items loaded on the pallet. Additionally the shroud can define a lap joint which allows a first wall and a fourth wall of the shroud to be connected to form the interior space of the shroud. The first wall and the fourth wall can also be connected after the shroud is wrapped around the freight items loaded on the pallet.
In accordance with another aspect of the invention, the system can further include at least one drop down void filler for filling space and securing the freight items wherein the drop down void filler is positioned along a longitudinal plane of the transportation vehicle between two pallets loaded with freight. Additionally, the system can include a first arrangement of panels for filling space and securing the freight wherein each of said first arrangement of said panels is positioned along longitudinal planes of the transportation vehicle between two pallets loaded with freight. The system can also include a second arrangement of panels for filling space and securing the freight wherein each of said second arrangement of said panels is positioned along longitudinal planes of the transportation vehicle between a pallet loaded with freight and a wall of the transportation vehicle. The system can include a third arrangement of honeycomb panels for filling space and securing the freight wherein each of the third arrangement of said panels is positioned along transverse planes of the transportation vehicle between two pallets loaded with freight. The system can also include bulkhead panels for filling space and securing the freight wherein the bulkhead panels are positioned along transverse planes of the transportation vehicle between two pallets loaded with freight. The system can also include an airbag for filling space and securing the freight wherein the airbag is positioned along a transverse plane of the transportation vehicle between bulkhead panels.
There has thus been outlined, rather broadly, certain embodiments of the invention in order that the detailed description thereof, herein may be better understood, and in order that the present contribution to the art may be better appreciated. There are, of course, additional embodiments of the invention that will be described below and which will form the subject matter of the claims appended hereto.
In this respect, before explaining at least one embodiment of the invention in detail, it is to be understood that the invention is not limited in its application to the details of construction and to the arrangements of the components set forth in the following description or illustrated in the drawings. The invention is capable of embodiments in addition to those described and of being practiced and carried out in various ways. Also, it is to be understood that the phraseology and terminology employed herein, as well as the abstract, are for the purpose of description and should not be regarded as limiting.
As such, those skilled in the art will appreciate that the conception upon which this disclosure is based may readily be utilized as a basis for the designing of other structures, methods and systems for carrying out the several purposes of the present invention. It is important, therefore, that the claims be regarded as including such equivalent constructions insofar as they do not depart from the spirit and scope of the present invention.
The present invention provides, in some embodiments, a load securement apparatus, system, and method for securing freight during shipping. The load securement apparatus, system, and method includes a pallet onto which freight can be loaded and a shroud for surrounding the freight on the pallet. The system and method can also include a drop down void filler for filling space wherein the drop down void filler is positioned along a longitudinal plane of the transportation vehicle between two pallets loaded with freight. Panels, such as, for example, honeycomb panels, can be positioned both along transverse planes of the transportation vehicle as well as longitudinal planes of the transportation vehicle. Bulkhead panels positioned along transverse planes of the transportation vehicle between two pallets loaded with freight can also fill space and further secure the freight. Additionally, an airbag positioned along a transverse plane of the transportation vehicle between two bulkhead panels can also fill space.
The invention will now be described with reference to the drawing figures, in which like reference numerals refer to like parts throughout.
In a first aspect and a first embodiment of the invention, pallets 16 can be loaded with freight items and the freight can be surrounded with a shroud 18, which can be made from corrugated cardboard, corrugated plastic, or any other strong lightweight material that absorbs impact. The shroud 18 will be discussed in more detail with respect to
In another embodiment and yet another aspect of the invention, pallets 16 can be loaded with freight items and the freight can be surrounded with a shroud 18, and loaded into a transportation vehicle 10, as described with respect to the first embodiment. A space 22 can be left between the stacks 20 of loaded pallets 17 along a transverse plane of the transportation vehicle 10. In another embodiment of the invention, at least one drop down void filler 24, or another load securement structure suitable to fill space 22, can be positioned in the space 22 between the stacks 20 of loaded pallets 17. A top surface 26 of the drop down void filler 24 can be balanced on top surfaces 28, 30 of the two stacks 20 of loaded pallets 17 defining the space 22. The structure of the drop down void filler 24 will be discussed in more detail with respect to
In another embodiment and yet another aspect of the invention, freight can be stacked and loaded into a transportation vehicle in a similar manner to the embodiments discussed above. Further, stacks 20 of loaded pallets 17 can be loaded into the transportation vehicle 10 and arranged in line along two longitudinal planes parallel with the longitudinal axis (A), so that there are two rows 32, 34 of stacks 20. For instance, as shown in
Further with respect to another embodiment of the invention, in order to fill excess space between the stacks 20 in the transportation vehicle 10 along both the longitudinal axis (A) and the transverse axis (B) and also brace the stacks 20 various bulkheads and brace components can be used. Drop down void fillers 24, or another load securement structure suitable to fill space 22, can be placed in the space 22 between the stacks 20 of loaded pallets 17. For instance, as shown in
The middle pair 40 of stacks 20, which can have an orientation rotated 90 degrees about its normal axis relative to the orientation of other stacks 20, is not shown as having a drop down void filler 24 in the space 22 in between them. Instead, this middle pair 40 of stacks 20 can have a first arrangement 42 of panels 44, such as, for example honeycomb panels, positioned in the space 22 in between them. The first arrangement 42 of three panels 44 is positioned along a longitudinal plane of the transportation vehicle 10. In the example shown in FIG. 1, each of the panels 44 in the first arrangement 42 is 48-in wide by 108-in tall by 6-in deep. However, depending on the size of the transportation vehicle the number and dimensions of the panels 44 can vary. Generally, if a honeycomb panel is used it can be formed from two sheets of cardboard or other material with reinforcing blocks in between the two sheets of cardboard, or any other strong, lightweight material that absorbs impact. A second arrangement 46 of panels 44 can be positioned between the longitudinal outside walls 12 of the transportation vehicle 10 and a side of the stacks 20. The second arrangement 46 of panels 44 can also be positioned along a longitudinal plane of the transportation vehicle 10.
Further, with respect to another embodiment of the invention, as shown in
Further with respect to another embodiment of the invention, bulkhead panels 52 can also be positioned along transverse planes of the transportation vehicle 10, as shown in
The many features and advantages of the invention are apparent from the detailed specification, and thus, it is intended by the appended claims to cover all such features and advantages of the invention which fall within the true spirit and scope of the invention. Further, since numerous modifications and variations will readily occur to those skilled in the art, it is not desired to limit the invention to the exact construction and operation illustrated and described, and accordingly, all suitable modifications and equivalents may be resorted to, falling within the scope of the invention.
This application claims priority to earlier filed U.S. Provisional Application No. 61/221,335, filed on Jun. 29, 2009, the disclosure of which is hereby incorporated by reference, in its entirety.
Number | Date | Country | |
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61221335 | Jun 2009 | US |