This application is a National Phase filing regarding International Application No. PCT/GB2009/002125, filed on Sep. 4, 2009, which relies upon Great Britain Application No. 0816753.8, filed on Sep. 12, 2008 and Great Britain Application No. 0823516.0, filed on Dec. 24, 2008 for priority.
This invention relates to load securing systems. This invention also relates to the use of load securing assemblies in load securing systems, and methods of securing loads. More particularly, but not exclusively, this invention relates to load securing systems for securing loads without pallets. Aspects of this invention relate to containers for use with such load securing systems.
During the storage of containers of goods, for example in warehouses, it is desirable to store the containers in stacks. In order to facilitate the loading and unloading of the containers relative to the stacks, the containers are arranged on pallets. Moreover, it is necessary to ensure that the containers are securely held together in stacks during transport. The use of pallets, particularly during transport, is considered essential to ensure that the stacks are held securely. For example, GB2363598 (Gripple Limited) and GB2402380A (Loadhog Limited) disclose caps for securing palletised loads. However, there is the problem that such arrangements for transporting loads are costly and troublesome.
According to one aspect of this invention, there is provided a load securing system comprising: a tensioning member, and a securing member on the tensioning member; first and second containers arrangeable adjacent each other in an array of containers, each of said first and second containers having a cooperating formation to cooperate with the securing member; wherein the tensioning member can extend across the containers to the aforesaid cooperating formations, and the securing member can be secured to the cooperating formations; and wherein the tensioning member can be tensioned to secure the first and second containers to each other.
According to another aspect of this invention, there is provided the use of a tensioning member in a load securing system, wherein a securing member is provided on the tensioning member; and the load securing system comprises: first and second containers arrangeable adjacent each other in an array of containers, each of said first and second containers having a cooperating formation to cooperate with the securing member; wherein the tensioning member can extend across the containers to the aforesaid cooperating formations, and the securing member can be secured to the cooperating formations; and wherein the tensioning member can be tensioned to secure the first and second containers to each other.
The load securing system may further comprise a securing assembly, and the securing assembly may include the tensioning member.
According to another aspect of this invention, there is provided a method of securing a load comprising: providing a tensioning member, and a securing member on the tensioning member; arranging first and second containers adjacent each other in an array of containers, each of said first and second containers having a cooperating formation to cooperate with the securing member; extending the tensioning member across the containers to the aforesaid cooperating formations and securing the securing member to the cooperating formations; and tensioning the tensioning member to secure the first and second containers to each other.
A securing assembly may be provided, and the securing assembly may include the tensioning member.
The securing assembly may comprise a tensioning device. Desirably, the tensioning member can extend from the tensioning device. The tensioning device is arrangeable on the array so that the tensioning member can extend from the tensioning device to the cooperating formations. The tensioning device may be operable to tension the tensioning member to secure the first and second containers to each other and to the securing assembly.
The tensioning member may comprise a flexible member, which may be an elongate flexible member.
Desirably, the load securing system does not include a pallet.
According to another aspect of this invention, there is provided a container for use in a load securing arrangement as described above, the container comprising a cooperating formation to cooperate with a securing member of a securing assembly, to secure the container to a load securing system.
Each container may comprise a main body. The cooperating formation may be a recess defined at or adjacent a side corner of the container. Desirably, the cooperating formation is defined at or adjacent a side corner of the main body.
The cooperating formation may be provided on the main body at a distance from the side corner that will allow the securing member to extend from the cooperating formation on the first container to the cooperating formation on the second container.
In one embodiment, the cooperating formation may be provided at a lower region of the main body. In this embodiment, the cooperating formation may be provided adjacent a lower edge of the main body. The main body may have a lower strengthening member at said lower edge of the main body, and the cooperating formation may be defined in the strengthening member.
In another embodiment, the cooperating formation may be provided at an upper region of the main body. In this embodiment, the cooperating formation may be provided adjacent an upper edge of the main body. The main body may have an upper strengthening member at said upper edge, and the cooperating formation may be defined in the upper strengthening member.
The cooperating formation may comprise an inclined formation, which may be generally straight. The cooperating formation may comprise an upper end and a lower end, the cooperating formation tapering upwardly from the lower end to the upper end. The cooperating formation may be arranged adjacent a side corner of the main body, and the cooperating formation may be inclined upwardly away from said side corner of the main body. The cooperating formation may comprise an engaging edge, which edge may be inclined upwardly towards an inner region of the main body.
A further edge may extend downwardly from the aforesaid engaging edge. An apex of the cooperating formation may be defined between the engaging edge and the further edge.
The method may comprise arranging the securing member to engage the inclined edges of the cooperating formations of adjacent containers. In one or more embodiments, this has the advantage of pulling the containers closer to each other when the tensioning member is tensioned, for example when a plurality of the first and second containers are nested one within another, but it will be appreciated that this can occur when a plurality of the first and second containers are stacked upon one another.
The cooperating formation may be an inverted V-shaped formation, which may be in the form of an inverted V-shaped recess. The method may comprise engaging the securing members in the inverted V-shaped recesses of the cooperating formations of the adjacent containers. In one embodiment, the securing member can engage the apex of the inverted V-shaped recess when a plurality of the first and second containers are stacked upon one another.
Each container may comprise a plurality of cooperating formations. At least one cooperating formation may be provided at each side corner of each container.
In one embodiment, each cooperating formation comprises an inner formation and an outer formation. The container may have a plurality of inner and outer formations. The inner and outer formations may be provided at side corner regions of the main body.
The inner formation may comprise an inclined edge, and may comprise an inner recess. The inner recess may comprise an inverted V-shaped recess. The outer formation may comprise an inclined edge, and may comprise an outer recess. The outer recess may comprise an inverted V-shaped recess.
The main body may comprise stabilising formations which can cooperate with the securing member to stabilise the securing assembly. The stabilising formations may be provided at a position between the side corners of the containers. The stabilising formations may comprise stabilising recesses, which may be inverted V-shaped recesses. In one embodiment, the stabilising formations may be provided at a lower region of the container.
Each container may comprise a plurality of support members extending downwardly from the main body to define spaces adjacent the support members beneath the main body. The spaces may be of a sufficient size to receive one or more lifting members of a lifting apparatus, for example the forks of a forklift truck, to allow the array of containers to be lifted.
In one embodiment, bearing members may extend between adjacent support members, wherein the aforesaid spaces are defined between the main body and the bearing members. Each bearing member may comprise a substantially flat strip.
Each of the support members may comprise a foot extending downwardly from the main body. Each support member may be of a substantially cuboid configuration. It will be appreciated that each support member can be of any suitable shape.
In one embodiment, the main body may comprise a base having a generally rectangular configuration, and a respective corner support member may be provided at each corner of the base. A respective intermediate support member may be provided in a central region of at least two lower edges, which may be opposite each other.
The support members may be spaced from each other by a distance sufficient to allow one or more lifting members to be inserted between them. Each lifting member may comprise a fork of a fork lift truck.
The main bodies of the containers may be nestable one within the other, and the containers may comprise a tilting arrangement to allow the container to be tilted relative to a further container arranged in a nesting relation therewith.
According to another aspect of this invention, there is provided a container having a main body configured to be arranged in a nesting relationship relative to the main body of a further similar container, and the container comprising a tilting arrangement to allow the container to be tilted relative to the further container.
The tilting arrangement may comprise a lip on the main body. The lip may have a curved portion to engage a further container arranged in a nesting relationship with the container.
The lip may extend downwardly and the curved portion may be convexly curved in a downward direction to engage an upper region of the container arranged in said nesting relationship therewith.
Conveniently, the securing member comprises a hook member having a pair of spaced hooks. The hooks may be spaced from each other by distance sufficient to span the gap between closely arranged cooperating formations of adjacent containers.
In one embodiment, the hook member may have an outer pair of hooks arranged to cooperate with inner cooperating formations on adjacent containers, and an inner pair of hooks arranged to cooperate with outer cooperating formations on adjacent containers.
According to another aspect of this invention, there is provided a hook member comprising an outer pair of hooks to engage first cooperating formations, and an inner pair of hooks to engage second cooperating formations.
The first cooperating formations may comprise inner cooperating formations on adjacent containers. The second cooperating formations may comprise outer cooperating formations on adjacent containers.
The inner pair of hooks may be arranged between the outer pair of hooks.
The outer pair of hooks may be spaced from each other by distance sufficient to span the gap between inner cooperating formations of adjacent containers. The inner pair of hooks may be spaced from each other by distance sufficient to span the gap between outer cooperating formations of adjacent containers.
The hook member may comprise a spacer member which can be inserted between adjacent containers when the hooks engage the cooperating formations.
The tensioning member may extend from the tensioning device downwardly over the containers. The method may comprise extending the tensioning member from the tensioning device to the cooperating formations.
In a first embodiment, the securing assembly may comprise a plurality of said tensioning members. In the first embodiment, the securing assembly may comprise a plurality of securing members. A respective securing member may be provided on the end of the, or each, tensioning member. The, or each, tensioning member may comprise a strap.
The securing assembly may comprise at least two of said tensioning members, and each tensioning member may be arranged to extend downwardly from a respective opposite edge of the securing assembly.
The securing assembly may comprise a plurality of tensioning devices, and a respective tensioning device may be provided for each tensioning member. If desired, a cap described in the UK patent specification number GB 2402380 can be used as the securing assembly described above. The disclosure of UK patent specification number GB 2402380 is incorporated herein by reference.
The, or each, tensioning device may comprise a winding member around which the tensioning member can be wound to tension the tensioning member. A lever may be provided to rotate the winding member and wind the tensioning member around the winding member. The lever may be pivotally movable to effect the aforesaid rotation of the winding member.
The securing assembly may comprise a housing for the, or each, tensioning device. The housing may comprises a cap for the array of containers, wherein the cap may be arranged on the array.
The housing may comprise downwardly extending side members which extend down over the containers when the securing assembly is arranged on the array of containers. The downwardly extending side members may comprise a depending skirt extending around the housing. The housing may be generally rectangular in configuration.
In one embodiment, the securing assembly may comprise a tensioning member on each side of the housing, and a corresponding securing member on each tensioning member. Thus, where the housing is rectangular in configuration, the securing assembly may comprise four of said tensioning members. However, it will be appreciated that the securing assembly may include any suitable number of tensioning members on each side.
The container may comprise further cooperating formations to co-operate with further securing members. The further cooperating formations may comprise receiving formations which may be recesses. The recesses may be inverted V-shaped recesses. The further cooperating formations may be provided along an edge of the container.
The further cooperating formations may be provided at intermediate support members, wherein the intermediate support members are arranged between support members at corners of the main body.
The aforesaid array of containers may comprise two or more containers. The array of containers may comprise a plurality of rows of containers, and each row may comprise two or more containers. Each container preferably comprises a lid. The containers in each row above the lower row may rest on the lid of a container in the row beneath. The lid may comprise features that allow the support members of the container above to tessellate therewith.
Embodiments of the invention will now be described by way of example only, with reference to the company drawings, in which:
Referring to
The containers 12 are stacked upon one another in a stack 14, so that the lids 29 of one container 12 support the container above. The stack 14 comprises two columns with each column having three containers, as shown. Each container 12 is arranged in an abutting relationship with the container adjacent thereto.
The securing system 10 further includes a securing assembly 16, in the form of a cap, which comprises a housing 17 and four tensioning members in the form of straps 18. The straps 18 extend from the housing 17 to the lowermost containers 12. The housing 17 has depending flanges 19 that, in use, extend downwardly over the upper region of the top most row of the containers 12
The securing assembly 16 is generally as described below. Only two of the straps 18 are shown in
A securing member 22 is attached to the free end of each strap 18. The securing members 22 engage the lower most containers 12 and are described in more detail below with reference to
Referring to
Each container 12 also includes four corner support members 26 in the form of feet, provided at the lower corners of the main body 24. Each container 12 shown in
The lid 29 comprises two lid sections 29A, 29B, each being pivotally attached by hinges 30 to a respective one of a pair of opposite walls 27. Each lid section 29A and 29B defines a plurality of recesses 31 between raised portions 32. The purpose of the recesses 31 is to receive and hold the corner support members 26 of the container 12 stacked thereon. The lid 29 is held in its closed position, as shown in
The purpose of the corner support members 26 and the intermediate support members 26A is to raise the main body 24 to provide a gap underneath the main body 24 thereby allowing, for example, the forks of a forklift truck to be inserted under the main body 24 to enable the stack 14 of the containers 12 to be lifted.
Each of the containers 12 comprises cooperating formations in the form of inverted V-shaped recesses 34. The containers 12 have side corners 36 and upper edges 38. Each V-shaped recess 34 is provided adjacent the upper edge 38 and a respective side corner 36.
The V-shaped recesses 34 are shown more clearly in
The hook member 22 comprises a pair of hooks 46 which are spaced from each other by a sufficient distance to engage in the apexes 42 of the V-shaped recesses 34 of the adjacent lowermost containers 12, when the lids 29 are in their closed positions, and the containers 12 are stacked on one another. In this arrangement, the straps 18 can be tensioned by the tensioning devices 16A to secure the containers 12 to one another, as described below with reference to
The intermediate support members 26A define two stabilising recesses 34A on each of the opposite longer sides of the containers 12.
In the embodiment shown, the stabilising recesses 34A are defined at the intermediate support members 26A so that when one of the securing members 22 engages therein, and the respective strap 18 is tensioned, the securing assembly is stabilised on the stack 14 of the containers. In the embodiment shown a securing member 22 secured to the stabilising recesses 34A does not extend between adjacent containers 12.
The securing members 22 on two of the straps 18 engage in the stabilising recesses 34A of the adjacent lowermost containers 12 and, when tensioned by the tensioning devices 16A stabilise the containers 12 in the stack 14. The straps 18 secured to the stabilising recesses 34A also assist in securing the containers 12 to one another and help maintain the integrity of the stack 14.
As can be seen from
Also, it is possible to store several securing assemblies 16 with the containers 12, when they are in their nested condition. The securing assemblies are arranged on top of the nested containers 12. In this arrangement, the straps 18 of the top most securing assembly 16 are used to secure the containers 12 and the securing assemblies 16 to one another.
When the lids 29 are in their open position, they hang down at the sides of the containers 12, as shown in
The securing assembly 16 comprises four tensioning devices 16A (see
A mechanism that is suitable for use as the tensioning device 16A is described and shown in UK patent specification GB 2402380, mentioned above. In GB 2402380, the tensioning device is referred to as a cassette.
The tensioning device 16A is described briefly below, with reference to
Referring to
A linkage 39 operatively connects the cross bar 37 to a lever 41 which can be moved from an inoperative position (shown in broken lines in
The end of the cross bar 37 spaced from the slotted end is provided with a pulley 43 around which is wound a wire rope 53. The wire rope 53 extends to a ratchet arrangement 60 provided on the lever 41. The ratchet arrangement 60 has a fixed condition, and is held in the fixed condition by a holding pawl (not shown) in the lever 41. In the fixed condition, the ratchet arrangement rotates with the lever 41 when the lever 41 is rotated from the inoperative position to the operative position. The ratchet arrangement also has a released condition, in which the ratchet arrangement is released from the lever 41 to allow the lever 41 to rotate freely relative to the ratchet arrangement 60 when the lever 41 is moved from the operative position to the inoperative position
The wire rope 53 is attached to the ratchet arrangement 60, so that when the lever 41 is moved to the operative position, the ratchet arrangement is rotated therewith. Thus, the wire rope 53 is unwound from the pulley 43, thereby rotating the pulley 43 and the cross bar 37 in a first direction, and winding the strap 18 onto the slotted end of the cross bar 37.
When the lever 41 is returned to the inoperative position, the ratchet arrangement 60 does not rotate, thereby allowing the lever 41 to be again moved to the operative position, to further rotate the ratchet arrangement 60 and further wind the strap 18 around the slotted end region of the cross bar 37.
The oscillation of the lever 41 between the operative and inoperative conditions, as shown by the double headed arrow B, allows the strap 18 to be wound upon the slotted end of the cross bar 37 until sufficient tension has been achieved in the strap 18.
A spring 48 is provided on the cross bar 37 to urge the cross bar 37 to rotate in a second direction opposite to the first direction, to wind the wire rope onto the pulley 43.
The ratchet arrangement 60 comprises teeth 61 which can be engaged by a latching pawl 74 on a resilient arm 75. The latching pawl 74 prevents rotation of the ratchet arrangement 60 with the lever 41 when the lever 41 returns to its inoperative position.
The strap extends from the slotted end of the cross bar 37 to a vertical post 62, which twists the strap 18 through 90°, so that the strap 18 can be wound onto the drum 79. A spring (not shown) is mounted on the drum 79 to urge the drum in the direction indicated by the arrow C, to wind the strap 18 onto the drum 79.
As can be seen from
The hook member 22 shown in
A release arrangement (not shown) is provided to release the wire rope 53 and allow it to be wound back onto the pulley 43, thereby releasing the tension in the strap 18 so that the hook member 22 can be released from the cooperating formations with which it is engaged.
Various modifications can be made without departing from the scope of the invention. For example, the V-shaped recesses and the stabilising recesses are all provided at a lower region of the container, as described below.
Referring to
The securing system 110 also comprises a securing assembly 16 in the form of a cap arranged on the top of the stack 114 of the containers 112, each having a generally rectangular profile in top plan view, with one pair of opposite sides being longer than the other pair of opposite sides. The securing assembly 16 comprises a housing 17 and four tensioning members in the form of straps 18. As can be seen from
The housing 17 has depending flanges 19 that, in use, extend downwardly over the upper region of the top most row of the containers 112 in the stack 114, thereby securely holding the containers 112 to one another in the stack 114.
Only two of the straps 18 are shown in
The securing assembly 16 comprises four tensioning arrangements 16A arranged within the housing 17. The tensioning arrangements 16A are not visible in
Each of the straps 18 has a free end 18A, at which a respective securing member 22 is provided. Each securing member 22 engages the lower most containers 112 and is described in more detail below with reference to
Each of the containers 112 comprises a main body 124 of a generally rectangular configuration, in which items can be held for storage or transport. The main body has a base member 125 to support the items therein, and upwardly extending walls 127 on the edges of the base member 125. A lid 129 is provided on the main body 124 of each container 112. Each lid 129 has a raised rim 129A to prevent a container resting thereon from sliding off.
Each container 112 also includes four corner support members 126 in the form of cuboid feet, provided at the corners of the base member 125. Each container 112 shown in
The purpose of the corner support members 126 and the intermediate support members 126A is to raise the main body 124 to provide a gap underneath the main body 124 thereby allowing, for example, the forks of a forklift truck to be inserted under the main body 124 to enable the stack 114 of the containers 112 to be lifted.
As can be seen from
Each cooperating formation 128 comprises a projecting element 130 which extends outwardly from the main body 124. Each projecting element 130 defines an inverted V-shaped recess 132 to cooperate with the securing member 122.
Each of the hook members 134 is received in the inverted V-shaped recess 132 of a respective one of the adjacent cooperating formations 128. Thus, the first securing members 22 secure the adjacent containers 112 to each other and secure the securing assembly 16 on the stack 114.
Referring to
In the embodiment shown, the stabilising recesses 132A are defined generally centrally of the longer edge 125A, so that when one of the securing members 22 engages therein, and the respective strap 18 is tensioned, the securing assembly is stabilised on the stack 114 of the containers. A securing member 22 secured to the stabilising recesses 132A does not extend between adjacent containers 112.
One of the securing members 22, provided at the end region 18A of the strap 18, shown in
The inverted V-shaped recesses 132A can receive the hook members 134 thereby further securing the containers 112 to each other, and securing the securing assembly 16 to the stack 114.
In a further modification, the number and size of the containers in the stack can vary.
As can be seen from
A further modification is shown in
The securing assembly 16 is shown in broken lines in
One of the straps 18 extends from the securing assembly 16 over the gap between the adjacent containers 112 and 212. The securing member 22 thereon engages the cooperating formations 128 and the corners of the adjacent containers 112 and 212 in the lower row of the stack 314, thereby holding the lower row of containers 112, 112 together.
The other of the straps 18 extends over the containers 112 to the lower most containers 112 to engage the cooperating formations 28A midway along one of the lower edges of the container 112, the same way as shown in
Reference is now made to
Each container 412 comprises a main body 424 and downwardly extending support members 426 at the corners of the main body 424. A tilting means is provided to tilt the containers 412 to allow the containers to be secured together when nested. The tilting means comprises a downwardly extending lip member 425, which extends from the top of the main body 424. The tilting means further comprises a downwardly projecting convexly curved portion 427 on the lip member 425, the purpose of which is explained below.
Each of the corner support members 426 is provided with a cooperating formation 428, which defines an outer recess 432, and an inner recess 433. The purpose of the two recesses 432, 433 in each cooperating formation 428 is to allow the securing member 22 to engage the cooperating formation 428 when the support members 426 of the containers are pushed away from each other. This is explained in more detail below with reference to
The containers 412 comprise hinged lids 434 which are typically mounted on the edges of the containers 412. The containers 412 can be nested one within the other, as shown in
The open lids 434 which extend downwardly between adjacent containers 412 push the adjacent containers 412 away from each other. As a result, it is no longer possible for the hook members 34 of the securing members 22 to engage the inner recesses 433 of the adjacent cooperating formations 428. Instead, the increase in the distance between the cooperating formations 428 means that the hook members 34 must now engage the outer recesses 432 of the adjacent cooperating formations 428.
In addition, the increase in spacing of the adjacent containers 412 from each other by the open lids 434 means that the top most adjacent containers 412 in the arrangement shown in
Referring to
The straps 18 can then be extended from the housing 17 so that the securing members 22 can engage the cooperating formations 428 of the lower most containers 412, as shown in
Referring to
However, where the containers are nested inside one another, as shown in
Various other modifications that can be made to the invention without departing from its scope are listed below.
It will be appreciated that each cooperating formation can be arranged at any suitable position on the main body.
The cooperating formations are described above as comprising a projecting element. Each cooperating formation could be in another form, for example, a recess on a foot, or a recess adjacent an upper edge of the container.
The tensioning device described above is an example of a tensioning device that could be used. It will be appreciated that other tensioning devices could be used in the load securing system.
The containers could be any suitable load carrying structure, such as boxes, crates or similar load carrying packaging.
The above description describes stacks of containers where each row in the stack comprises two, three or four containers. It will be appreciated that any other appropriate arrangement, sizes and numbers of containers can be used in the stacks of containers. Moreover, it is not necessary that each row should have the same number of containers as the others.
In a further modification, the tilting means could be other formations on the main body to allow the aforesaid tilting of the containers relative to each other.
There is thus described and shown herein embodiments of a load securing system that allow a plurality of containers to be secured together for transport or storage without the need of a pallet, thereby reducing costs and storage space.
The above described embodiments therefore provide an advantage over the prior art that the load securing systems enable secure transportation of an array of containers without additional items, such as pallets.
Number | Date | Country | Kind |
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0816753.8 | Sep 2008 | GB | national |
0823516.0 | Dec 2008 | GB | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/GB2009/002125 | 9/4/2009 | WO | 00 | 3/8/2011 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2010/029284 | 3/18/2010 | WO | A |
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Number | Date | Country | |
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20110158761 A1 | Jun 2011 | US |