The invention relates generally to load spreader bar pipe connecting sleeves typically used with load spreader bar assemblies in the shipping and container industry for the lifting and supporting of cargo. Specifically, the invention relates to load spreader bar pipe connecting sleeves having offset end plates.
In the related and relevant “below the hook” art technology, shipping containers and similar loads are typically lifted by means of a “spreader bar” assembly that can generally consist of end caps that insert into each end of a pipe segment wherein the end caps are connected by a “Y” cable to a crane or other lifting mechanism. Spreader bar assemblies of various lengths can be made by using spreader bar pipe connecting sleeve in-between different lengths of pipe.
A variety of prior art patent documents relate to spreader bar assemblies or couplings for connecting a range of pipe segments. For instance, U.S. Pat. No. 160,301 to Brancher et al. and U.S. Pat. No. 367,578 to Babb are related to pipe couplings. Referring specifically to FIG. 4 in Brancher, a pipe connector is shown for joining two sections of pipe. Babb also discloses an apparatus for coupling two sections of pipe with reference to FIGS. 2 and 3 of Babb. However, the coupling devices shown in these two references are merely indicative of known prior devices for joining two segments of pipe.
Four patent documents in the name of Khachaturian relate to spreader bar assemblies. Namely, U.S. Pat. No. 4,538,849 discloses an adjustable spreader bar assembly having end portions which can be removably fitted to the ends of a section of pipe. The end caps disclosed in this patent can be most readily seen in FIGS. 4 through 11 of Khachaturian.
U.S. Pat. Nos. 6,079,760 and 6,296,288 relate to a multi-part spreader bar arrangement including a plurality of connectible sections including a pair of bar sections and a pair of end caps and also including detachable connections between the connectible sections. Referring specifically to the figures, the couplings and end caps disclosed in this patent are of threaded engagement.
U.S. Patent Application Publication No. 2005/0199567 to Tardiff discloses a spreader bar apparatus including a plurality of pipe sections which are connected through the use of a coupling wherein the coupling is connected to the pipe segments through the use of removable pins, as shown in FIGS. 1, 3, and 6 of Tardiff.
U.S. Pat. Nos. 7,967,352 and 8,382,175, both to DiMartino, disclose an end cap and a pipe connection sleeve, respectively for use in a spreader bar assembly. The end cap and pipe connection sleeve of DiMartino disclose an end cap and pipe connection sleeve having end plates (e.g., 26, 62, and 68) affixed substantially centered on an end portion thereof (e.g., 32, 60, and 66) as shown in FIGS. 3 and 6 of DiMartino.
Several disadvantages are known in the prior art. Generally, the installation or detachment of items for use in different lifts is a time consuming and laborious process. Usually, a user must stock pile various sized completed assemblies (spreader pipes attached to end caps, etc.) in order to handle different sized loads. Additionally, it is known that many of these prior art assemblies are made in permanent assemblies, such as end caps welded to spreader pipes, or in a manner that is difficult to assemble/disassemble (a multitude of bolts and nuts, etc.). Even further, it is known that tremendous pressures can be applied to the spreader bar assemblies during use and the prior art assemblies (especially assemblies having multiple spreader bar pipes joined together), exhibit sagging (See
The invention provides an improved pipe connecting sleeve for use in a spreader bar assembly for connecting a first and second spreader bar pipe. The pipe connecting sleeve may include a flange having a first side and a second side; a first insertion part including an extension portion extending from the flange first side including a distal end, the distal end including an end plate, the end plate being adapted for abutment with an inside diameter of the first spreader bar pipe, wherein the end plate is of a greater diameter than the extension portion and is fixed in an offset manner relative thereto; a second insertion part including an extension portion extending from the flange second side including a distal end, the distal end including an end plate, the end plate being adapted for abutment with an inside diameter of the second spreader bar pipe, wherein the end plate is of a greater diameter than the extension portion and is fixed in an offset manner relative thereto; a first groove formed on the first side of the flange, the first groove adapted for receiving an end of the first spreader bar pipe; and a second groove formed on the second side of the flange, the second groove adapted for receiving an end of the second spreader bar pipe. The end plates may be fixed to the extension portions in an offset manner, such that a greater portion of the end plate extends below an outer diameter of the extension portion than extends above the extension portion. The end plates may be fixed to the extension portions in an offset manner, such that a greater portion of the end plate extends below an outer diameter of the extension portion than extends above the extension portion to achieve a spacing Y. Y may be substantially equal to a vertical distance measured between a bottom most edge of the end plate and a bottom outer edge of its respective groove. Y may be substantially equal to a wall thickness of one of the spreader bar pipes minus in the range of about 0.03 of an inch. The pipe connecting sleeve may further include a fastener mechanism for securing at least one of the insertion parts to at least one of the spreader bar pipes. The end plates may include machined steel plates. The first or second grooves may extend outward from one of the first side or second sides of the flange. The first or second grooves may recesses into one of the first side or second sides of the flange. The first insertion part and second insertion part each may have a different diameter from one another. The first and second spreader bar pipes may be different diameters.
These and other advantages and features that characterize the invention are set forth in the claims annexed hereto and forming a further part hereof. However, for a better understanding of the invention, and of the advantages and objectives attained through its use, reference should be made to the Drawings and to the accompanying descriptive matter in which there are described exemplary embodiments of the invention.
Embodiments consistent with the underlying principles of the present invention include an improved spreader bar pipe connecting sleeve, and more specifically, a spreader bar pipe connecting sleeve having offset end plates that increase the efficiency of using and assembling spreader bar assemblies of various sizes, as well as improves overall strength, and substantially decreases or eliminates sagging of the spreader bar assembly while under load. A spreader bar pipe connecting sleeve may include multiple insertion ends for respective connection to respective spreader bar pipes, wherein the multiple insertion ends each preferably have an offset end plate fixed thereto. The inventors have discovered that by fixing the end plates in an offset matter (rather than being centered) relative to an end portion of the insertion ends, embodiments may provide a spreader bar pipe connecting sleeve that substantial reduces or eliminates sagging at the connection joints of assembled spreader bar pipes while under load, and further allows for more than one pipe connection sleeve to be used in a single assembly (e.g., to allow for three or more spreader bar pipe segments to be connected together), while maintaining load capacity. Embodiments further allow for quickly assembling/disassembling spreader bar assemblies of differing sizes as needed, including the ability to connect multiple spreader bar pipes together while maintaining a tight connection while under load, as well as load capacity.
Pipe connecting sleeve 200 may include a top portion 211, a bottom portion 213, a first side 215, a second side 220, and a flange 225 located in a middle portion of pipe connecting sleeve 200 between first side 215 and a second side 220. First side 215 of pipe connecting sleeve 200 may include a groove 230 at flange 225 to capture a cut-end diameter of first spreader bar pipe 205. Groove 230 may be a recessed groove recessing inwardly into flange 225. First side 215 of pipe connecting sleeve 200 may further include a circular extension 235 extending from flange 225 and an end plate 240 fixed at an end of circular extension 235 for capturing an inner diameter 245 of first spreader bar pipe 205. Second side 220 of pipe connecting sleeve 200 may be substantially a symmetrical duplicate of first side 215. Second side 220 of pipe connecting sleeve 200 may include a groove 250 at flange 225 to capture a cut-end diameter 255 of second spreader bar pipe 210. Groove 250 may also be a recessed groove recessing inwardly into flange 225. Second side 220 of pipe connecting sleeve 200 may further include a circular extension 260 extending from flange 225 and an end plate 265 fixed at an end of circular extension 260 to capture inner diameter 255 of second spreader bar pipe 210. Pipe connecting sleeve 200 may connect first and second spreader bar pipes 205 and 210, respectively, for example, as shown in spreader bar assembly 400 in
In a preferred embodiment, end plates 240 and 265 are substantial circular in shape, and have a diameter preferably greater than that of circular extension 235 and 260, respectively. End plates 240 and 265 are preferably fixed to circular extension 235 and 260, respectively, in an offset manner (off center), such that a greater portion B of end plates 240 and 265 extend beyond the outer diameter of circular extension 235 and 260, respectively, at bottom portion 213 than portion A at top portion 211 of pipe connecting sleeve 200, such that B>A. In one example, end plates 240 and 265 extend beyond the outer diameters of circular extension 235 and 260, respectively, at bottom portion 213 of pipe connecting sleeve 200 to achieve a spacing Y, wherein Y is a vertical distance measured from a bottom most edge 240a and 265a of end plate 240 and 265, respectively to a bottom inner edge 230a and 250a of groove 230 and 250, respectively. In a preferred embodiment, Y may be equal to a wall thickness of the corresponding spreader bar pipe (e.g., first spreader bar pipe 205 or second spreader bar pipe 210 respectively), minus in the range of about 0.03 of an inch. For example, for a spreader bar pipe having a 0.5 inch wall thickness Y may be in the range of about 0.47 of an inch.
Grooves 230 and 250 may alternatively, extend as a shoulder from their respective sides of flange 225, instead of being recessed, to capture the cut-end diameter of the spreader bar pipe (see for example
First side 215 and second side 220 of pipe connecting sleeve 200 may further include one or more pin assemblies 270, or other suitable mechanism, preferably having a pin assembly 270 on each side of flange 225 for connecting pipe connecting sleeve 200 to first spreader bar pipe 205 and to second spreader bar pipe 210. Each spreader bar pipe 205 and 210 may have holes (not shown) that align with holes 275 in respective first side 215 and second side 220 of pipe connecting sleeve 200 to receive a connecting pin 280, or other suitable mechanism, of pin assembly 270. Connecting pin 280 may, itself, be attached to pipe connecting sleeve 200 via a chain 285, or other suitable mechanism.
Pipe connecting sleeve 500 may include a top portion 511, a bottom portion 513, a first side 515, a second side 520, and a flange 525 located in a middle portion of pipe connecting sleeve 500 between first side 515 and a second side 520. First side 515 of pipe connecting sleeve 500 may include a groove 530 at flange 525 to capture a cut-end diameter of first spreader bar pipe 505. Groove 530 may be a recessed groove recessing inwardly into flange 525. First side 515 of pipe connecting sleeve 500 may further include a circular extension 535 extending from flange 525 and an end plate 540 at an end of circular extension 535 for capturing an inner diameter 545 of first spreader bar pipe 505. Second side 520 of pipe connecting sleeve 500 may include a groove 550 at flange 525 to capture a cut-end diameter 555 of second spreader bar pipe 510. Second side 520 of pipe connecting sleeve 500 may further include a circular extension 560 extending from flange 525 and an end plate 565 at the end of the circular extension 560 to capture inner diameter 555 of second spreader bar pipe 510. Circular extension 560, end plate 565, and groove 550 on second side 520 may be sized different than circular extension 535, end plate 540, and groove 530 on first side 515 for the purpose of connecting to second spreader bar pipe 510 of a different diameter than first spreader bar pipe 505. Pipe connecting sleeve 500 may connect first spreader bar pipe 505 and second spreader bar pipe 510 having a different diameter, and possibly of a different length, for example, as shown in spreader bar assembly 700 in
In a preferred embodiment, end plates 540 and 565 are substantial circular in shape, and have a diameter preferably greater than that of circular extension 535 and 560, respectively. End plates 540 and 565 are preferably fixed to circular extension 535 and 560, respectively, in an offset manner (off center), such that a greater portion B of end plates 540 and 565 extend beyond the outer diameter of circular extension 535 and 560, respectively, at bottom portion 513 than portion A at top portion 511 of pipe connecting sleeve 500, such that B>A. In one example, end plates 540 and 565 extend beyond the outer diameters of circular extension 535 and 560, respectively, at bottom portion 513 of pipe connecting sleeve 500 to achieve a spacing Y, wherein Y is a vertical distance measured from a bottom most edge 540a and 565a of end plate 540 and 565, respectively to a bottom inner edge 530a and 550a of groove 530 and 550, respectively. In a preferred embodiment, Y may be equal to a wall thickness of the corresponding spreader bar pipe (e.g., first spreader bar pipe 505 or second spreader bar pipe 510 respectively), minus in the range of about 0.03 of an inch. For example, for a spreader bar pipe having a 0.5 inch wall thickness Y may be in the range of about 0.47 of an inch.
Grooves 530 and 550 may alternatively, extend as a shoulder from their respective sides of flange 525, instead of being recessed, to capture the cut-end diameter of the spreader bar pipe (see for example
First side 515 and second side 520 of pipe connecting sleeve 500 may further include one or more pin assemblies 570, or other suitable mechanism, preferably having a pin assembly 570 on each side of flange 525 for connecting pipe connecting sleeve 500 to first spreader bar pipe 505 and to second spreader bar pipe 510. Each spreader bar pipe 505 and 510 may have holes (not shown) that align with holes 575 in respective first side 515 and second side 520 of pipe connecting sleeve 500 to receive a connecting pin 580, or other suitable mechanism, of pin assembly 570. Connecting pin 580 may, itself, be attached to pipe connecting sleeve 500 via a chain 585, or other suitable mechanism.
The invention described herein, provides an improved spreader bar pipe connection sleeve that overcomes a number of shortcomings of conventional spreader bar assemblies, by substantially reducing or eliminating all of the initial sag while still maintaining load capacity, and also allowing for the use of more than one spreader bar pipe connection sleeve to be used in a single spreader bar assembly while also still maintaining load capacity.
Following long-standing patent law convention, the terms “a,” “an,” and “the” refer to “one or more” when used in this application, including the claims. Thus, for example, reference to “a subject” includes a plurality of subjects, unless the context clearly is to the contrary (e.g., a plurality of subjects), and so forth.
Throughout this specification and the claims, the terms “comprise,” “comprises,” and “comprising” are used in a non-exclusive sense, except where the context requires otherwise. Likewise, the term “include” and its grammatical variants are intended to be non-limiting, such that recitation of items in a list is not to the exclusion of other like items that can be substituted or added to the listed items.
For the purposes of this specification and appended claims, unless otherwise indicated, all numbers expressing amounts, sizes, dimensions, proportions, shapes, formulations, parameters, percentages, parameters, quantities, characteristics, and other numerical values used in the specification and claims, are to be understood as being modified in all instances by the term “about” even though the term “about” may not expressly appear with the value, amount or range. Accordingly, unless indicated to the contrary, the numerical parameters set forth in the following specification and attached claims are not and need not be exact, but may be approximate and/or larger or smaller as desired, reflecting tolerances, conversion factors, rounding off, measurement error and the like, and other factors known to those of skill in the art depending on the desired properties sought to be obtained by the presently disclosed subject matter. For example, the term “about,” when referring to a value can be meant to encompass variations of, in some embodiments ±100%, in some embodiments ±50%, in some embodiments ±20%, in some embodiments ±10%, in some embodiments ±5%, in some embodiments ±1%, in some embodiments ±0.5%, and in some embodiments ±0.1% from the specified amount, as such variations are appropriate to perform the disclosed methods or employ the disclosed compositions.
Further, the term “about” when used in connection with one or more numbers or numerical ranges, should be understood to refer to all such numbers, including all numbers in a range and modifies that range by extending the boundaries above and below the numerical values set forth. The recitation of numerical ranges by endpoints includes all numbers, e.g., whole integers, including fractions thereof, subsumed within that range (for example, the recitation of 1 to 5 includes 1, 2, 3, 4, and 5, as well as fractions thereof, e.g., 1.5, 2.25, 3.75, 4.1, and the like) and any range within that range.
The foregoing detailed description of embodiments refers to the accompanying drawings, which illustrate specific embodiments of the invention. The term “the invention” or the like is used with reference to certain specific examples of the many alternative aspects or embodiments of the applicant's invention set forth in this specification, and neither its use nor its absence is intended to limit the scope of the applicant's invention or the scope of the claims. This specification is divided into sections for the convenience of the reader only. Headings should not be construed as limiting of the scope of the invention. The definitions are intended as a part of the description of the invention. It will be understood that various details of the present invention may be changed without departing from the scope of the present invention. Furthermore, the foregoing description is for the purpose of illustration only, and not for the purpose of limitation, as the present invention is defined by the claims as set forth hereinafter.
Number | Name | Date | Kind |
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367578 | Babb | Aug 1887 | A |
1970617 | Morgan | Aug 1934 | A |
3206243 | Miles | Dec 1962 | A |
3362167 | Ward | Jan 1968 | A |
3521913 | Verhein Donald et al. | Jul 1970 | A |
3701550 | Jacobson | Oct 1972 | A |
3822850 | Elias | Jul 1974 | A |
3851856 | Berg | Dec 1974 | A |
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4736976 | Berzenye | Apr 1988 | A |
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7967352 | DiMartino | Jun 2011 | B2 |
8382175 | DiMartino | Feb 2013 | B2 |
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