Containers are used to transport loaded objects. Document DE 202005012289 discloses a stackable container with a sidewall where two side are removable mounted to four corner poles carrying permanently the other two sides of the sidewall to enable a flexible access of the loadable space and to collapse the container in case of no loaded objects around hinges at the corner poles and hinges arranged horizontally at approximately the half height of each side of the container. In case of several loaded objects with different volume and/or weight, all different objects have to be placed beside and/or on top of each other. In case of slippage and/or side impacts during transport heavy and/or large sized objects may damage the small and/or light objects inside the container. In case of a random loading process, later loaded heavy objects may have to be placed on top of earlier loaded small and/or light and/or fragile objects with a high risk of damaging these small and/or light and/or fragile objects. A loading process where heavy objects are loaded first requires higher effort to sort and classify the objects before loading. The complicated logistics for this loading process causes a slower and therefore more expensive loading process.
The subject innovation relates to a loadable container with a shelf, to a method to load this container and to a sidewall and a telescope shelf to be used in this container.
The subject innovation may provide a collapsible container for secure transport of objects with different sizes or weights enabling a random and fast loading process.
The subject innovation provides a container with a pallet with a loadable upper side and a closable sidewall comprising at least three sides to be placed on top of the pallet in order to define a loadable volume and being able to be collapsed in case of no loaded objects onto the upper side of the pallet, wherein the container comprises at least one shelf suitable to be loaded with objects and at least one side of the sidewall is suitable to be opened in order to load the upper side of the pallet and the shelf randomly. The term “closable” denotes the possibility to connect the sides of the sidewall to each other in order to form a closed sidewall. After placing the closed sidewall on top of the pallet or putting the sides on top of the pallet followed by connecting the sides of the sidewall to a closed sidewall, both sidewall and pallet define the loadable volume of the container. Optionally, the container may be covered by a cover top. Correspondingly to a closed sidewall the reverse process of detaching (opening) the sides from each other can be applied. Subsequently a container able to be collapsed is provided. In one exemplary embodiment of the sidewall, all sides are detachable from each other. In alternative exemplary embodiments, some sides are detachable from the other sides, at least one side must be detachable in order to achieve a collapsible sidewall. To collapse such a sidewall, a combination of folding sides together and detaching sides and putting these sides on top of the pallet can be applied. The advantage of an at least partly detachable sidewall is the possibility to replace sides of the sidewall in case of damage in contrast to replace the complete sidewall in case of a single damaged side saving replacement and maintenance costs. The sidewall has an open base to minimize the required parts to build a closed sidewall. A sidewall with a base is not required because the pallet form the base of the container. The required time for replacements of sides is below 1 minute. Also, damaged pallets can be replaced without replacing the whole container. The term “pallet” denotes all kind of pallets, especially pallets suitable to be moved and/or transported with forklifts. This could be standard pallets, any loadable container base plates and/or base plates/pallets with mounted wheels suitable to be transported with a forklift.
The present shelf can be loaded through the opened side enabling a fast access of the loadable volume of the pallet and the shelf simultaneously. Furthermore, small and/or light and/or fragile objects can be placed onto the shelf, while placing the large and/or heavy and/or non-fragile objects onto the loadable upper side of the pallet. Subsequently, the risk of damaging the objects on top of the shelves by slippage of the objects loaded on top of the pallet is at least reduced. Furthermore, heavy objects are loaded on top of the pallet and therefore cannot damage the objects on top of the shelves due to their weight. The simultaneous access to the loadable volume on top of the shelves as well as to the remaining volume on top of the pallet avoids any required sorting of objects before loading. Each object can be loaded independently from its weight or fragility directly to the container, either on top of the shelves or on top of the pallet. By maintaining a secure transport of objects with different properties (volume, weight, fragility), the required loading time is not extended in contrast to containers without shelves. A random and fast loading process can still be applied to a container according to the subject innovation.
In another exemplary embodiment, the container comprises further means in order to be stackable, preferably additional supporting posts are preferably located in the corners of the pallet or a cover for the sidewall to improve the stiffness of the sidewall (further strengthen the sidewall). The possibility to stack containers according to the subject innovation will lead to a further more effective use of available storage space in trucks, trailers, trains, ships, air planes etc.
In an exemplary embodiment, the sidewall and/or the shelves of the container are essentially made of at least one a material selected from the group of materials comprising cardboard, treated cardboard and plastic, preferably water resistant and/or recyclable. The use of the above listed materials provide an environmental sustainable solution and will decrease the production costs of sidewalls compared to expensive materials such as metal sidewalls or the like. Wrecked material can be recycled and turned back to functional sidewalls or part of the sidewall (first side, third side etc.). These materials still provide a secure locking structure. It is known to skilled people, that the listed materials are water resistant (plastic) or can be made water-resistant in case of cardboard or treated cardboard. Furthermore, these materials are RFID (radio frequency identification) compatible in contrast to metal containers or other containers acting as a Faraday cage, where the RFID signal of objects equipped with RFID tags inside the container cannot be detected. In alternative embodiments, at least one side, for example the side to be opened, may be a net or a frame with a net fastened to the frame, preferably only one side to keep the container to be stackable. People skilled in the art may choose alternative materials for sidewall and/or shelves within the scope of the subject innovation. In alternative embodiments, the shelf may be a net or made of cotton.
In an exemplary embodiment, the shelf is a telescope shelf suitable to be telescoped to increase its loaded size. A telescope shelf enables a fast and very flexible possibility to adapt the required loadable size of the shelves depending on the number of objects to be transported with more accuracy (if light and/or small and/or fragile). During the loading process depending on the inflow of objects, the loading operator can decide case by case, whether a larger loadable shelf is required. In a preferred embodiment, the telescope shelf is suitable to divide the loadable volume in at least two separate sub-volumes. The sub-volumes enable a better sorting of objects, e.g. objects with certain properties in a first sub-volume, objects with different properties in a second sub-volume, objects with third properties in a third sub-volume (if present) etc. The term “properties” denotes any physical or any non-physical properties, e.g. expensive/cheap or light/heavy or addressed to a first, a second or a third recipient etc. In another exemplary embodiment, the shelf is mounted to one of the sides of the sidewall by mounting means, preferably by mounting means permanently mounted to the sidewall and the shelf. The term “mounted shelf” explicitly comprises shelves formed as a part of the sidewall connected to the side of the sidewall via a material bridge, for example foldable along a line essentially at the edge between shelf and side of the sidewall. For example, the side with shelf is made of cardboard with is foldable along a line parallel to the lower edge of this side to be placed on top of the pallet. To load objects onto the shelf, the shelf is folded along this line into an upwards position suitable for loading. The mounting means to permanently mount the shelves comprise any means suitable to mount the shelves to one of the side of the sidewall. Permanently mounted mounting means cannot be lost during transport, loading and de-loading. In a more preferred embodiment, the mounting means are removably mounted to the shelf enabling the shelf to be moved in a non-loadable position in case of no required shelves. In an even more preferred embodiment, the mounting means are mounted removable to the sidewall and the shelf further enabling a separate storage of the mounting means after collapsing the container in order to achieve the very small collapsed volume. The smaller the collapsed volume of the container, the more effective is the transport of collapsed container back to the loading station, which saves transportation costs.
In another exemplary embodiment, the mounting means are suitable to rotate and/or move the shelf relative to the side of the sidewall. Here, the position of the shelf can be adapted to the loading requirements depending on the loaded objects on a case by case decision.
In a further exemplary embodiment, the mounting means are either rotatable towards the sidewall or able to be hinged into the sidewall. Here, the mounting means can be placed in a volume saving position when not needed to align the shelf in a loadable position. If rotated towards one side of the sidewall, the mounting means are in direct contact to the side. Depending on the shape of the mounting means, the container is collapsible to a smaller volume compared to mounting means not rotatable. Furthermore, in case of not required shelves, the rotated mounting means do not hamper the container to be fully loaded, because the occupied loading volume of rotated mounting means is negligible compared to the total loadable volume. A mounting means hinged into a side of the sidewall does not occupy any loading space. The previously described advantages apply even more for hinged mounting means.
In another exemplary embodiment, the mounting means comprise hinges, chains, ropes, bands, strips, ribbons, essentially L-shape mounts, buttons, posts, poles, zip fasteners, grooves to carry the shelf, frames, clips, flaps, lugs, a foldable edge between shelf and sidewall and/or combination thereof. In some embodiments, chains, ropes, bands etc may be used in combination with buttons, bolts, pins etc. to fasten said chains, ropes, bands etc. The scope of the subject innovation covers also other suitable combinations of mounting means. L-shaped mounts are only one example of suitable shaped mounts. Skilled people may choose other shapes of mounts as mounting means or not listed suitable mounting means within the scope of the subject innovation.
In a further exemplary embodiment, the container comprises at least a first shelf mounted on a first side of the sidewall and at least a second shelf mounted on another side opposite to the first side suitable to be connected with shelf connection means. Here, the advantage to provide loading volume on top of the shelves (if required) is combined with an improved stability of the complete container in case of oppositely arranged shelves mounted together. In a preferred embodiment, said shelf connection means comprise at least one frame, rail, bar, pole, post in order to support the connected first and second shelves. Such shelf connection means are able to support the shelves in order to improve their resilience against loaded weight. In a more preferred exemplary embodiment, the connected first and second shelves divide the loadable volume into at least two separate sub-volumes. The sub-volumes enable a better sorting of objects, e.g. objects with certain properties in a first sub-volume, objects with different properties in a second sub-volume, objects with third properties in a third sub-volume (if present) etc. The term “properties” denotes any physical or any non-physical properties, e.g. expensive/cheap or light/heavy or addressed to a first, a second or a third recipient etc. The mounted and connected first and second shelves provide a very stable status of a loaded container, either to protect the objects against each other or to stabilize the container against side impacts during transportation.
In another exemplary embodiment, the shelf further comprises at least one supporting means in order to increase the resilience of the shelf. As an example such supporting means may be metal bars. The supporting means may be permanently connected to the shelf or may be removable attachable to the shelf when required in case of heavy load. The supporting means may be further attached to one or more sides of the sidewall to further improve the stability of shelf and/or the container in total. People skilled in the art may choose other suitable supporting means within the scope of the subject innovation.
In another exemplary embodiment of the sidewall, the side to be opened is an element of the list of elements comprising a side detachable from the other sides of the sidewall via connection means to close and open the sidewall, a door, a double wing door, a net or a frame holding a net. Suitable connection means comprise clips, flaps, pins, bolts anchors, clamps, clips, mounting links and hooks to provide a closed sidewall. In case of the side to be opened as a door, but as a replaceable element to open the container, this side is detached front the remaining sides of the sidewall to load the container. After loading, the side is connected again to the other sides in order to provide a closed sidewall for the following transportation. In another exemplary embodiment, the side to be opened is provided as a door, preferably a double wing door, connected to the vertical edge of the one side and/or another side facing towards the side to be opened via at least one opening means. When the container should be loaded the door will be opened along the vertical edge of one side, in case of a single wing door. In case of a double wing door, both wings will be opened along the vertical edges of the neighboring side to provide easy access to the whole loadable volume of the container. The opening angle provided by the opening means of the door (e.g hinges) allows different handling procedures. In another exemplary embodiment, the opening means are suitable to provide an opening angle of the door (or double wing door) of 90°, preferably 180°, more preferred 270°.
In another exemplary embodiment, all sides of the sidewall are connected with connection means in order to be detached to collapsed the container in case of no load. In this case, all sides can be replaced by other sides in case of damaged sides. There is no unnecessary waste of non-damaged sidewall material.
The subject innovation further relates to a method to load a container, comprising:
Loading the container through an open side enables simultaneous loading of shelves and pallet. In contrast to that, a loading only through an open top would require additional logistics effort, because the volume below the shelves has to be loaded first. After loading the upper side of the pallet, the volume below the shelves is not accessible anymore in case of no open side of the sidewall. Preparing of the shelves to be loaded is required, because the shelves might by rotated towards the sides of the sidewall, or the shelves to be mounted are placed on top of the upper side of the pallet and has to be mounted to the sides of the sidewall, or has to be placed on top of the upper side of the pallet both in case of space saving storage of the non-loaded shelves within the container in a collapsed manner.
In an exemplary embodiment of the method, the step of preparing the at least one shelf to be loaded further comprises arranging the shelf at least one side of the sidewall in case of a non-mounted shelf, preferably if the shelf is a telescope shelf followed by telescoping the telescope shelf to increase its loadable size. The shelf is placed at a side of the sidewall in order to have a stable position within the container and enabling the full access to the remaining loadable volume.
In an alternative exemplary embodiment of the method, the step of preparing the at least one shelf to be loaded further comprises aligning the shelf in an loadable position, preferably an essentially horizontal position, and fastening the loadable position with mounting means, preferably if the shelf is a telescope shelf followed by telescoping the telescope shelf to increase its loadable size. The term “aligning” denotes the process of mounting and/or moving and/or rotating the shelf to a usable position at least one of the sides of the sidewall. A usable position is commonly a horizontal position of the loadable surface of the shelf. In case of very small object, e.g bulk cargo, the shelf may be formed as a bag, pocket, bin or cavity. Here a usable position may deviate from an essentially horizontal position. The term “essentially horizontal” denotes shelves, where the upper side has a position sufficient to hold the objects onto the shelf, for example with a slope small enough to prevent slippage of the objects placed onto the shelf.
The subject innovation further relates to a closable sidewall suitable to be used in a container comprising at least three sides being able to be collapsed, with at least one side of the sidewall suitable to be opened and at least one shelf suitable to be loaded with objects mounted to one of the sides of the sidewall by mounting means, preferably permanently mounted to the sidewall and the shelf, more preferably removable mounted to the shelf, most preferably mounted removable to the sidewall and the shelf, because the sidewall can be commercialized independently from the container.
The innovation further relates to a telescope shelf to be used in a closable container or to be used in a closable sidewall because the telescope shelf can be commercialized independently from the container.
The previously described embodiments may be combined by skilled people within the scope of the subject innovation. A container according to the subject innovation may comprise several shelves, one or more of the shelves may be placed inside the container without mounting said shelves to the sidewall, one or more shelves may be mounted to one or more sides of the sidewall, one or more shelves may be telescope shelves, one or more telescope shelves may be suitable to divide the loadable volume of the container in two or more sub-volumes, one or more shelves may comprise different mounting means, where some mounting means may be rotatable and other mounting means may be movable relative to one or more sides of the sidewall.
Additional details, characteristics and advantages of the subject innovation are disclosed in the following description of the respective figures—which are in exemplary fashion only—showing the plurality of preferred embodiments of a loadable container according to the subject innovation.
The container comprises at least one shelf 4 arranged or mounted at least at one side of the sidewall, in this example mounted with mounting means 41 at the sidewall.
The sidewall 31, 32, 33, 34 of
The fourth side 34 in
The size of pallet 2 and sidewall 31, 32, 33, 34 can be customized and may have any desired length, depth and height. However, containers (pallet+sidewall) adapted to available storage spaces in trucks, trailers, trains, ships and air planes are advantageous, because the effective use of the available space to transport objects decreases the transportation costs and time.
The container 1 comprises a pallet 2, a sidewall with a first side 31, a second side 32, a third side 33 and a fourth side 34, which can be a door or a double wing door 351, 352 as shown in
The connection means to connect the parts of the sidewall, the first side 31, the second side 32, the third side 33, the fourth side 34 or the door 351 and 352, together in order to build a closed sidewall enclosing the loaded objects of the container are not shown in details in
The square shape of the pallet 2 in
The openings 9 shown in
The second side 32 further comprises a foldable line 322 in order to move the second side 32 towards the upper side of the pallet 23 as the last step of the collapsing procedure for the container. A second side with such foldable line 322 can be kept fastened to the pallet also in the collapsed status of the container. Therefore second sides 32 with foldable lines 322 may have different second fastening means to fit into the first fastening means of the pallet at the side corresponding to the second site of the sidewall. In alternative exemplary embodiments, the first fastening means 21 of the pallet at this side could be different to the first fastening means at the sides of the pallet corresponding to the first and third sides of the sidewall.
To collapse the container, the connection means of the sidewall have to be opened. In one exemplary embodiment, all connection means are opened first before starting to collapse the container. In an alternative exemplary embodiment, only the connection means of the part of the sidewall to be collapsed are opened. Then the part of the sidewall will be collapsed and the next connection means of the next part of the sidewall are opened in order to be able to collapse the next part of the sidewall and so on. The
The shown embodiments must not be considered as limitation of the subject innovation. The discussed embodiments are only examples of the subject innovation. People skilled in the art may consider alternative embodiments to those disclosed herein still falling into the scope of the subject innovation.
Number | Date | Country | Kind |
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08022490.0 | Dec 2008 | EP | regional |
Pursuant to 35 U.S.C. §371, this application is the United States National Stage Application of International Patent Application No. PCT/EP2009/009020, filed on Dec. 16, 2009, the contents of which are incorporated by reference as if set forth in their entirety herein, which claims priority to European (EP) Patent Application No. 08 022 490.0, filed Dec. 29, 2008, the contents of which are incorporated by reference as if set forth in their entirety herein.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP09/09020 | 12/16/2009 | WO | 00 | 6/22/2011 |