The present invention relates generally to a device for opening bags for loading material on an automated loader. Many types of automated loaders are used to encase material in a bag. For example, the automated poultry loader described in U.S. Published Patent Application No. 2008/0022636 A1, Two-in-One Bagger, the disclosure of which is incorporated herein by reference, can be used to encase a whole dressed bird such as a chicken, turkey, or duck.
The bags used in these automated loaders are of a type as illustrated in
In typical prior art automated loading operations, as illustrated in
A conventional automatic poultry loader 40 as known in the prior art is shown in
Each horn 44a, 44b is typically formed of steel. The horns 44a, 44b are minor images of one another, Thus, horn 44a has top and bottom ends 58a, 60a, forward and rearward ends 62a, 64a, and inner and outer surfaces 66a, 68a, and horn 44b has top and bottom ends 58b, 60b, forward and rearward ends 62b, 64b, and inner and outer surfaces 66b, 68b, Each horn 44a, 44b is mounted to the frame 42 between the forward and rearward ends 54, 56 thereof by a mounting assembly 70a, 70b with the forward ends 62a, 62b of the horns 44a, 44b being positioned at or proximate the forward end 54 of the frame 42.
Each horn 44a, 44b is provided with a forward portion 72a, 72b which is provided forward of the mounting assembly 70a, 70b, and a rearward portion 74a, 74b which is provided rearward of the mounting assembly 70a, 70b. The rearward portions 74a, 74b are preferably angled outwardly relative to the forward portions 72a, 72b. Alternatively, the horns 44a, 44b may be partially curved from the forward ends 62a, 62b to the rearward ends 64a, 64b. The horns 44a, 44b may also be partially curved from the top ends 58a, 58b to the bottom ends 60a, 60b.
The horn control mechanism 46 is configured to move the horns 44a, 44b in a plane, typically from a first position in which the inner surfaces 66a, 66b of the horns 44a, 44b are proximate to one another, to a second position in which inner surfaces 66a, 66b of the horns 44a, 44b are distal from one another.
The air nozzle 48 is provided proximate the forward end 54 of the frame 42, while the ram 50 is provided at or proximate to the rearward end 56 of the frame 42. The bag carriage assembly 52 is positioned forward of the forward end 54 of the frame 42. The bag carriage assembly 52 is operationally associated with the loader 40 and is configured to slide rearward under the forward end 54 of the frame 42. Bag carriage assembly 52 includes the wicket 34 such that the stack 32 of bags 20a, 20b, 20c, etc. may be positioned thereon and held in place by the wicket 34.
In operation, and as shown in
As shown in
It is to be understood that, while the loader 40 and bag carriage assembly 52 of the prior art illustrated in
In a conventional poultry loader such as described above, horns 44a, 44b separate sideways to stretch open top bag 20a, When the chicken 90 is pushed into the bag 20a by the ram 50, the top and bottom of the chicken 90 encounter plastic. from the bag 20a and the sides of the chicken 90 encounter steel from the horns 44a, 44b. It is known in the art that consumers prefer to purchase chicken, so chicken baggers have a marketing incentive to bag the chickens in a dry state. However, there is a fairly high coefficient of friction between the skin of a dry, dressed chicken (or other poultry) and a bag made of polyethylene or similar plastic, Accordingly, there is a tendency for the chicken to either get stuck in the bag 20a or to tear the bag 20a as the ram 50 pushes it into the bag 20a, which slows production considerably. Chicken baggers could ameliorate the situation by bagging wet chicken, but consumers would not appreciate it. Similar concerns apply to other material that is bagged in a similar manner.
The present invention addresses these and other deficiencies of the prior art.
An improved bag-opening device for an automated loader has horns with upstanding walls and bottom walls. The horns move from a first, adjacent position in which the bottom walls of the horns completely or almost completely overlap to a second, remote position in which the bottom walls of the horns just barely overlap or do not overlap.
The organization and manner of the structure and operation of the invention, together with further objects and advantages thereof, may best be understood by reference to the following description, taken in connection with the accompanying non-scale drawings, wherein like reference numerals identify like elements in which:
While the invention may be susceptible to embodiment in different forms, there is shown in the drawings, and herein will be described in detail, specific embodiments with the understanding that the present disclosure is to be considered an exemplification of the principles of the invention, and is not intended to limit the invention to that as illustrated and described herein. The embodiments of the present invention will be described as part of an automated poultry loader. The present invention can be used on loaders for bagging and/or netting whole poultry, cut-up poultry, or whole muscle meat products, on other applications in which a material is enclosed in a casing, bag, or netting, such as sealants, adhesives, and explosives, or for any other application in which horns are used to hold open a casing, bag, or netting for the insertion of material.
The preferred embodiment of the improved automatic loader 140 includes a bag opening device 141 of the present invention is described and illustrated with reference to
Each horn 144a, 144b is typically formed of steel. Each horn 144a, 144b has an upstanding wail 145a, 145b and a bottom wall 147a, 147b. The horns 144a, 144b are mirror images of one another, Thus, the upstanding wall 145a of the horn 144a has top and bottom ends 158a, 160a, forward and rearward ends 162a, 164a, and inner and outer surfaces 166a, 168a, and the upstanding wall 145b of the horn 144b has top and bottom ends 158b, 160b, forward and rearward ends 162b, 164b, and inner and outer surfaces 166b, 168b. The bottom walls 147a, 147b of the horns 144a, 144b extend inwardly from the bottom ends 160a, 160b, respectively, of the upstanding walls 145a, 145b of the horns 144a, 144b. The upstanding walls 145a, 145b are preferably slightly curved or arcuate in cross-section, both from the forward ends 162a, 162b to the rearward ends 164a, 164b, and from the top ends 158a, 158b to the bottom ends 160a, 160b.
In a preferred embodiment, the inner surfaces 166a, 166b of the upstanding walls 145a, 145b preferably each have air Channels 176a, 176b formed therein which extend from the forward ends 162a, 162b to the rearward ends 164a, 164b. The air channels 176a, 176b are preferably V-shaped in configuration and are provided generally equidistantly between the top ends 158a, 158b and the bottom ends 160a, 160b, The bottom walls 147a, 147b are preferably flat.
Each horn 144a, 144b preferably has a forward portion 172a, 172b and a rearward portion 174a, 174b. The rearward portions 174a, 174b are preferably outwardly angled relative to the forward portions 172a, 172b, preferably at an angle of approximately ten degrees.
Each horn 144a, 144b is mounted to the frame 42 between the forward and rearward ends 54, 56 thereof by a mounting assembly 170a, 170b in such a manner that the forward ends 162a, 162b of the horns 144a, 144b are positioned at or proximate the forward end 54 of the frame 42. Each mounting assembly 170a, 170b includes a post 178a, 178b and a mounting bracket 180a, 180b having a slot 182a, 182b formed therethrough.
The mounting bracket 180a, preferably extends laterally outwardly from the outer surface 168a of the upstanding wall 154a of the horn 144a. The mounting bracket 180a preferably connects to the horn 144a at or proximate to the connection of the forward and rearward portions 172a, 174a of the horn 144a. The post 178a extends through the slot 182a of the mounting bracket 180a and is then secured to the frame 42. Likewise, the mounting bracket 180b preferably extends laterally outwardly from the outer surface 168b of the upstanding wall 154b of the horn 144b. The mounting bracket 180b preferably connects to the horn 144b at or proximate to the connection of the forward and rearward portions 172b, 174b of the horn 144b. The post 178b extends through the slot 182b of the mounting bracket 180b and is then secured to the frame 42. The mounting bracket 180a mounts the horn 144a in a slightly higher position than the mounting bracket 180b mounts the horn 144b. This configuration can be accomplished in any number of ways, including by attaching the post 178b slightly lower in the frame 42, or by adding one or more washers (not shown) between the post 178b and the mounting bracket 180b.
The horn control mechanism 146 is preferably an air cylinder, servo motor, or similar device, that is operatively associated with at least one of the horns 144a, 144b in order to move or rotate, depending on the exact configuration desired (as previously discussed, it is known to have horns move in planar or rotated manner relative to one another), the horns 144a, 144b from a first position where the inner surfaces 166a, 166b of the upstanding walls 145a, 145b are proximate to one another, to a second position where the inner surfaces 166a, 166b of the upstanding walls 145a, 145b are distal to one another. When the inner surfaces 166a, 166b are proximate to one another, the bottom wall 147a of the horn 144a is preferably positioned over the bottom wall 147b of the horn 144b, as best illustrated in
In operation, and as shown in
As shown in
In the poultry loader 140 such as described above, horns 144a, 144b separate (in either a rotational or planar manner) to stretch open the top bag 20a. in comparison to the poultry loader 40 of the prior art, when the chicken 90 is pushed into the bag 20a by the ram 50, only the top of the chicken 90 may now possibly encounter plastic from the bag 20a. The bottom of the chicken 90 will slide along the bottom walls 147a, 147b of the horns 144a, 144b and the sides of the Chicken 90 will slide along the inner surfaces 166a, 166b of the upstanding walls 154a, 154b of the horns 144a, 144b, thereby minimizing the possibility of the chicken 90 becoming stuck in the bag 20a or tearing the bag 20a, such that interferences in production are minimized.
The provision of the air channels 176a, 176b in the horns 144a, 144b also provides for a benefit in comparison to the horns 44a, 44b of the prior art. More specifically, as the chicken 90 is moved into the bag 20a, the provision of the air channels 176a, 176b allows for a place for the air in the hag 20a to escape to when the chicken 90 is inserted therein, thereby preventing further possible problems when bagging the chicken 90, such as the possibility of the bag 20a popping as the chicken 90 is bagged.
It is to be understood that the horns 144a, 144b of the loader 140 could be used in connection with other types of loaders 40 of the prior art, such as those described hereinabove.
It is to be understood that horns 144a, 144b are preferably made of highly polished stainless steel. For food-loading operations, stainless steel is likely required by government regulation. For other applications, stainless steel may not be required but is preferred for ease of sliding the material in front of ram 50.
In another aspect of the present invention, at least a portion of the inner surfaces 166a, 166b of the upstanding walls 145a, 145b and bottom walls 147a, 147b of horns 144a, 144b have dimples or textures. Preferably, horns 144a, 144b are formed entirely of textured or dimpled stainless steel. With at least the inner surfaces 166a, 166b of the upstanding walls 145a, 1.45b and bottom walls 147a, 147b having textures, dry chicken will slide even more easily through horns 144a, 144b. Preferably, the textured stainless steel is diamond-shaped textured stainless steel, such as HS Item Number R813000041, available from McNichols Co., Tampa, Fla., or type 4. WL, available from Mechanical Metals, Newtown, Pa. A representative diamond-shaped texture is shown schematically in
Preferably, horns 144a, 144b are formed with a constant wall thickness, which would provide for the stamping of textures or dimples into all of or a portion of the interior surface of the steel.
In another aspect of the invention, at least a portion of the inner surfaces 166a, 166b of the upstanding walls 145a, 145b and bottom walls 147a, 147b of horns 144a, 144b is embedded, overlaid, coated or otherwise applied with a slippery synthetic substance, meaning one that has a lower coefficient of friction with the material being loaded than does smooth stainless steel and the material being loaded, Most preferably, the substance is a thermoplastic polymer, preferably polytetrafluomethylene, most preferably one of the materials sold under the brand name Teflon® by E. I, du Pont de Nemours and Company or its affiliates, Any other slippery substance can be used as well, The use of a slippery synthetic substance will enhance bagging of dry poultry. Nevertheless, the apparatus can also be used with wet poultry and therefore will be more useful to users than an apparatus that can only be used with one or the other.
While preferred embodiments of the present invention are shown and described, it is envisioned that those skilled in the art may devise various modifications of the present invention without departing from the spirit and scope of the appended claims.
This application claims priority from U.S. Provisional Patent Application No. 61/617,824, filed Apr. 30, 2012, and from U.S. Provisional Patent Application No. 61/624,720, filed Apr. 16, 2012, the disclosures of each of which are incorporated herein in their entireties.
Number | Date | Country | |
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61617824 | Mar 2012 | US | |
61624720 | Apr 2012 | US |