Information
-
Patent Grant
-
6213011
-
Patent Number
6,213,011
-
Date Filed
Thursday, July 8, 199925 years ago
-
Date Issued
Tuesday, April 10, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 101 35
- 101 381
- 101 39
- 101 40
- 101 401
- 101 43
- 101 44
- 198 373
- 198 374
- 198 375
- 198 376
- 198 378
- 198 379
- 198 392
- 198 407
- 198 4186
- 198 4187
- 198 620
- 198 6211
- 414 431
- 414 589
- 414 749
- 414 751
- 414 752
- 414 757
-
International Classifications
-
Abstract
A printing machine includes a printing table for printing groups of objects presented in an entry support and an exit support, a transfer system disposed between the printing table and a loading system, on the one hand, and an offloading system, on the other hand. The transfer system transfers the objects one by one. The loading and offloading systems include holding arrangements which take up simultaneously and move a group of objects between the entry support or the exit support and the intermediate supports. The intermediate supports support the group of objects disposed with a predetermined spacing. Spacing modification arrangements modify the spacing of the group of objects from an entry spacing to the predetermined spacing or from the predetermined spacing to an exit spacing. The transfer system transfers the objects between the printing table and the intermediate supports.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention concerns a loading system and an offloading system for a printing table.
It generally concerns the loading of objects presented as groups of objects in an entry support. The objects are taken from their entry support for printing one by one on a printing table.
It also concerns, in a symmetrical manner, the offloading of such objects after printing them to enable a new disposition in groups in an exit support.
2. Description of the Prior Art
In printing machines, the printing table co-operates with a transfer system which puts objects to be printed down one by one on the printing table and then picks them up one by one. This transfer system co-operates in turn with a loading system and an offloading system which respectively present the objects to be printed and recover the printed objects.
The production rate of a printing machine of the above kind depends on that of the transfer system associated with the loading and offloading systems.
To avoid reducing the rate of production, it is therefore essential for the loading and offloading systems to be able to present and recover the objects at a high rate which is relatively close to the printing rate of the printing table.
An aim of the present invention is to propose loading and offloading systems which in particular enable a good rate of production to be maintained.
SUMMARY OF THE INVENTION
In accordance with the invention, a system for loading a printing table with objects presented in groups in an entry support, the objects of the group being distributed with an entry spacing, and the printing table co-operating with a transfer system disposed between the printing table and the loading system, the transfer system being adapted to transfer the objects one by one from the loading system onto the printing table, includes an intermediate support adapted to support the group of objects disposed with a predetermined spacing, holding means adapted to take up simultaneously and to move a group of objects between the entry support and the intermediate support, and spacing modification means adapted to modify the spacing of the group of objects from the entry spacing to the predetermined spacing, the transfer system being adapted to transfer the objects onto the printing table from the intermediate support.
Accordingly, by using an intermediate support between the entry support and the transfer system the objects can be disposed with a predetermined spacing and in accordance with a disposition suitable for the transfer system to take them up.
The invention solves the problem of positioning the objects on the intermediate support by means of the holding means and the spacing modification means which enable the objects to be placed correctly on the intermediate support. Taking the objects in groups to place them on the intermediate support eliminates the constraint of the limit on the speed at which the objects can be moved from the entry support to the intermediate support, as it were. The rate of operation of the holding means and the spacing modification means is equal to a sub-multiple of the rate of operation of the transfer system. To be more precise, the rate of operation of the holding means and the spacing modification means is equal to the operating rate of the transfer system divided by the number of objects in the group of objects.
The loading system in accordance with the invention therefore eliminates the constraints of positioning the objects in the entry support and the constraints of the limit on the speed of the holding means and the spacing modification means necessary for correct positioning of the objects before they are taken up by the transfer system.
In a preferred version of the invention, the holding means include separate holding members adapted to take respective objects from the group of objects and to move between the entry support and the intermediate support in co-operation with the spacing modification means.
By using separate holding members for the objects of the same group it is possible to modify the spacing of the objects, i.e. the distance between the objects, while the objects are being moved toward the intermediate support, which represents a time saving which also improves the rate of transfer of the objects.
According to an advantageous feature, which provides for relatively simple co-operation of the holding means and the spacing modification means, the spacing modification means include guide grooves adapted to guide the respective separate holding members and the guide grooves have intersecting directions in a common plane.
In another preferred version of the invention, the holding means include at least one clamp adapted to grasp the group of objects, the objects are presented in a vertical position in the entry support, and the clamp is adapted to move the group of objects from the vertical position to a horizontal position.
The clamp simultaneously modifies the position of the objects in the same group to place them in a horizontal position, which is the position in which they are processed on the printing table.
A holding clamp of the above kind also eliminates constraints associated with the position of the objects in their entry support.
In accordance with another preferred feature of the invention, the intermediate support includes a circular contour turntable adapted to rotate stepwise and comprising a series of support members for the objects disposed along the circular contour turn-table at a spacing equal to the predetermined spacing.
An intermediate support of the above kind provides a simple way of presenting the objects to the transfer system continuously, by stepwise rotation of the circular contour turntable.
In this case, and in an advantageous version that facilitates subsequent centering of the objects to be printed, the holding means co-operate with orientation means adapted to orient the objects during their movement toward the intermediate support so that the objects are placed on respective support members with the same orientation relative to the center of rotation of the circular contour turntable.
In another advantageous version, if the intermediate support comprises a circular contour turntable, the printing table and the transfer system are adapted to rotate stepwise and drive means are adapted to drive their stepwise rotation synchronously with the printing table, the transfer system and the intermediate support.
Synchronized driving of the various members provides a simple way of loading the printing machine continuously.
In accordance with an analogous aspect of the present invention, a system for offloading from a printing table objects presented in groups and distributed with an exit spacing in an exit support, the printing table co-operating with a transfer system disposed between the printing table and the offloading system, the transfer system being adapted to transfer the objects one by one from the printing table to the offloading system, includes an intermediate support adapted to support the group of objects disposed with a predetermined spacing, holding means adapted to take up simultaneously and to move a group of objects between the intermediate support and the exit support and spacing modification means adapted to modify the spacing of the group of objects from the predetermined spacing to the exit spacing, the transfer system being adapted to transfer the objects from the printing table to the intermediate support.
In a manner that is symmetrical with respect to the loading system in accordance with the first aspect of the invention, and using an intermediate support between the exit support and the transfer system, an offloading system of the above kind disposes the objects with a predetermined spacing and in a disposition suitable for their transfer by the transfer system. The objects are positioned on the exit support by the holding means and the spacing modification means which enable the objects to be placed correctly on the exit support. Placing the objects on the exit support in groups eliminates the constraint of the limit on the speed of movement of the objects from the intermediate support toward the exit support. The rate of operation of the holding means and the spacing modification means is equal to a sub-multiple of the rate of operation of the transfer system. To be more precise, the rate of operation of the holding means and the spacing modification means is equal to the rate of operation of the transfer system divided by the number of objects in the group of objects.
The offloading system of the invention therefore eliminates constraints associated with positioning of the objects in the exit support and the constraints of the limit on the speed of the holding means and the spacing modification means necessary for proper positioning of the objects in the exit support.
In a preferred version of this analogous aspect of the invention, the holding means include separate holding members adapted to take respective objects from the group and to move between the intermediate support and the exit support in co-operation with the spacing modification means.
By using separate holding members for the objects of the same group, the spacing of the objects can be modified while the objects are moving toward the exit support, which represents a time saving which also improves the rate of transfer of the objects.
In an advantageous version of the invention, which simplifies co-operation of the holding means and the spacing modification means, the spacing modification means include guide grooves adapted to guide the respective separate holding members and the guide grooves are disposed in intersecting directions in a common plane.
In another preferred version of this analogous aspect of the invention, the holding means include at least one clamp adapted to grasp the group of objects, the objects are presented in a horizontal position, the clamp is adapted to move the group of objects from the horizontal position toward a vertical position, and the objects are presented in the vertical position in the exit support.
The clamp enables the position of the objects in the same group to be modified simultaneously in order to place them in a vertical position in their exit support.
In accordance with another preferred feature of this analogous aspect of the invention, the intermediate support includes a circular contour turntable adapted to rotate stepwise and comprising a series of support members for the objects disposed along the circular contour turn-table at a spacing equal to the predetermined spacing.
An intermediate support of the above kind provides a simple way to take up the objects continuously from the transfer system by stepwise rotation of the circular contour turntable.
In this case, and in an advantageous version which facilitates subsequent positioning of the objects to be disposed in the exit support, the holding means cooperate with orientation means adapted to orient the objects during their movement toward the exit support so that the objects are placed on the exit support with the same orientation.
In another preferred version of this analogous aspect of the invention, independent drive means are adapted to drive the stepwise rotation of the intermediate support, the rotation causes the support members to move in succession to a transfer station to which the transfer system is adapted to transfer an object, and a sensor senses an object on the support member at the transfer station and co-operates with the independent drive means so that the intermediate support turntable is driven in rotation only if the sensor senses an object on the support member at the transfer station.
Independent driving of the rotation of the intermediate support in this way, under the control of a sensor sensing an object, guarantees that all the adjoining support members are actually supporting an object so that complete groups of objects can be formed at the exit from the intermediate support by taking up the objects on a group of adjoining support members.
This disposition is particularly advantageous if objects are lost or removed while printing them on the printing table or if the printing table is not fed regularly with objects to be printed.
In a further preferred version of this analogous aspect of the invention, which also guarantees that the holding means actually take up complete groups of objects, the rotation of the intermediate support causes the support members to move successively to exit stations, the number of exit stations being equal to the number of objects in a group of objects, sensors sense objects on the support members at the exit stations and co-operate with drive means for the holding means so that the holding means take a group of objects placed on the support members at exit stations only if the sensors sense an object on each support member at the exit stations.
In accordance with the invention, the loading system and the offloading system are particularly well suited to co-operate with a printing table if the objects are screens of the type equipping a liquid crystal or similar display system.
In accordance with a third aspect of the invention, a printing machine for objects presented in groups in entry and exit supports is characterized in that it includes a loading system and an offloading system in accordance with the invention.
A machine of this kind can print objects and package them at the exit in a similar manner to how they are packaged at the entry, possibly in identical entry and exit supports.
Other features and advantages of the invention will become apparent in the course of the following description, which is given by way of non-limiting example and with reference to the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a plan view of a printing machine in accordance with one aspect of the invention.
FIG. 2
is a partial elevation view of the machine from
FIG. 1
, as seen from the loading system side.
FIG. 3
is a diagrammatic view showing one embodiment of the holding means of a loading or offloading system of the invention.
FIG. 4
is a partial plan view of a loading cr offloading system of the machine shown in FIG.
1
.
FIG. 5
is an elevation view to a larger scale showing a detail of the offloading system from the machine shown in FIG.
1
.
FIGS. 6 and 7
are respectively partial top and bottom views of an intermediate support of a loading or offloading system constituting one embodiment of the invention.
FIG. 8
is a partial view in section taken along the line VIII—VIII in FIG.
6
.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
One embodiment of a printing machine in accordance with the invention is described below with reference to FIG.
1
.
A machine of this kind generally comprises a printing table
1
, a transfer system
2
, a loading system
3
and an offloading system
4
.
An entry conveyor
5
conveys the objects to be printed to the vicinity of the loading system
3
. In a symmetrical fashion, an exit conveyor
6
takes up the objects downstream of the offloading system
4
.
A machine of the above kind is suitable for printing objects
7
(see
FIG. 3
, for example) presented in the form of groups of objects
7
at the entry and at the exit in entry supports
8
and exit supports
9
.
By way of non-limiting example, the objects can be screens for a display system as routinely used in portable telephones. More generally, the objects can be in the form of flat parts with small dimensions (a few centimeters on each side) and made from a synthetic material, for example a transparent plastics material. Because of their dimensions and the material from which they are made, such parts are relatively fragile and difficult to handle.
During their manufacture, the parts
7
are routinely presented in supports which package them in groups in a plurality of rows. The entry supports
8
and exit supports
9
are typically thermoformed trays in the bottom of which locations for positioning the various flat parts
7
are formed. To save space in packaging them, the parts
7
are generally disposed vertically in the entry supports
8
and exit supports
9
.
The printing table
1
has a circular contour. It includes a plurality of object stations
10
regularly distributed at its periphery and each adapted to receive one object
7
to be printed. The table
1
, part of which is shown in
FIG. 1
, is adapted to rotate stepwise about a vertical rotation axis. This rotation moves the object stations
10
to a loading station
11
, various workstations (not shown) in which the objects
7
are printed, and an offloading station
12
.
The printing table
1
co-operates with the transfer system
2
to transfer the objects
7
one by one. The transfer system
2
is also in the form of a turntable
20
adapted to rotate stepwise. It includes take-up members
21
, of which there are six in this example, regularly distributed along the periphery of the transfer system.
The rotation of the transfer system
2
moves the take-up members
21
to a take-up station
22
facing the loading system
3
, to a station
23
feeding the printing table and facing the loading station
11
of the printing table
1
, to a take-up station
24
facing the offloading station
12
of the printing table
1
and to a release station
25
facing the offloading system
4
.
As shown in
FIG. 2
, the turntable
20
of the transfer system
2
lies in a horizontal plane above the printing table
1
and the loading system
3
. Likewise it lies above the offloading system
4
. In addition to its stepwise rotation, the turntable
20
also moves in vertical translation, parallel to its rotation axis X—X, when the take-up members
21
are respectively in their take-up stations
22
, feed stations
23
, take-up stations
24
and release stations
25
. The turntable
20
therefore reciprocates between a low position and a high position on each rotation step, so that the flat parts
7
to be transferred are taken up or put down at each of the aforementioned stations of the transfer system
2
.
In this example, the take-up members
21
are suction nozzles connected in a conventional way to a vacuum pump by a pneumatic circuit. These suction nozzles are very suitable for transporting the flat parts
7
by suction.
The structure of the loading system
3
and the offloading system
4
in one embodiment of the present invention will now be described. The structures of the systems are substantially identical and they are symmetrically disposed about the transfer system
2
.
In this example, as seen most clearly in
FIG. 3
, the flat parts
7
are disposed vertically in the entry supports
8
and exit supports
9
, in rows each comprising four parts
7
(see FIG.
1
).
The loading system
3
and offloading system
4
include clamps
30
,
40
for grasping the flat parts
7
and moving the parts
7
between a vertical position shown in dashed line and a horizontal position shown in continuous line in FIG.
3
.
The number of clamps
30
,
40
is preferably equal to the number of parts
7
in each group in order to take up the latter individually and simultaneously. Thus in this example there are four clamps.
The clamps
30
,
40
are mounted on respective piston rods
31
,
41
which reciprocate them vertically. The clamps
30
,
40
are also associated with rollers
32
,
12
which move in guide grooves
33
,
43
. The guide grooves
33
,
43
define a curved path enabling each clamp
30
,
40
associated with the rollers
32
,
42
to pivot through one quarter-turn. The vertical movement of the clamps
30
,
40
associated with the pivoting of the rollers
32
,
42
moves the clamps between the vertical position and the horizontal position.
The loading system
3
and offloading system
4
further include suction nozzles
34
,
44
similar to the take-up members
21
of the transfer system
2
and which form separate holding members, the number of which is equal to the number of parts
7
in each group.
The separate holding members
34
,
44
in each loading system
3
and offloading system
4
are adapted to move the objects
7
in co-operation with spacing modification means
35
,
45
between an intermediate support
36
,
46
described below and clamps
30
,
40
.
In this example, and as shown in
FIG. 4
, the spacing modification means include guide grooves
35
,
45
disposed in intersecting directions in the same horizontal plane. In this example, in which the entry spacing between the objects
7
of the same group in the entry support
8
is less than the spacing of the objects placed on the intermediate support
36
, the guide grooves
35
of the loading system
3
extend toward the intermediate support
36
in respective diverging directions (see FIG.
1
).
In a symmetrical fashion, the exit spacing between the objects
7
in the same row in the exit support
9
being less than the spacing of the objects on the intermediate support
46
of the offloading system
4
, the guide grooves
45
of the offloading system
4
extend toward the intermediate support
46
in respective diverging directions.
The suction nozzles
34
,
44
are adapted to slide in the respective guide grooves
35
,
45
with a horizontal reciprocating movement between the clamps
30
,
40
and the intermediate support
36
,
46
. This reciprocating movement can be conventionally produced by pneumatic jacks
39
,
49
associated with each suction nozzle
34
,
44
. The latter are mounted on a circuit connected to a vacuum pump and used to pick up the objects
7
by suction.
As shown in
FIG. 6
, the intermediate support
36
,
46
includes a circular contour turntable
360
,
460
which rotates stepwise about a vertical rotation axis. It includes a series of support members
361
,
461
adapted to support the objects
7
. The support members
361
,
461
are disposed along the circular contour of the turntable
360
,
460
at a predetermined regular spacing.
The stepwise rotation of the intermediate support
36
of the loading system
3
moves the support members
361
. to entry stations
362
facing the separate holding members
34
when the latter are at one end of the guide grooves
35
. obviously, the number of entry stations
362
is equal to the number of objects
7
in each group.
In a symmetrical fashion, the stepwise rotation of the intermediate support
46
of the offloading system
4
moves the support members
461
to exit stations
462
facing the separate holding members
44
when the latter are at one end of the guide grooves
45
. The number of exit stations
462
is equal to the number of objects
7
in each group to be placed in the exit support
9
.
In this embodiment the guide grooves
35
,
45
are different lengths so that the objects
7
of the same group are moved between a position in which they are aligned in the entry support
8
or the exit support
9
and a position in which they are arranged along a circular arc facing the support members
361
,
461
at the entry stations
362
of the intermediate support
36
of the loading system
3
or the exit stations
462
of the intermediate support
46
of the offloading system
4
.
The suction nozzles
34
of the holding members preferably co-operate with orientation means
37
,
38
,
47
,
48
to orient the objects while they are moving, as shown in more detail in FIG.
4
.
To perform this orientation, in this particular embodiment, each suction nozzle
34
,
44
is mounted at the end of a bar
37
,
47
whose other end is adapted to slide in a second guide groove
38
,
48
associated with the guide groove
35
,
45
in which the suction nozzle
34
,
44
slides. The two guide grooves
35
,
45
and
38
,
48
are disposed in non-parallel directions so that sliding of the bar
37
,
47
in the associated two grooves
35
,
45
and
38
,
48
is accompanied by relative rotation about the end sliding in said second guide groove
38
,
48
to modify the orientation of the suction nozzle
34
,
44
sliding in the first guide groove
35
,
45
.
The objects
7
are thus placed on the support members
361
of the intermediate support
36
of the loading system
3
with the same orientation relative to the rotation center of the turntable
360
of the intermediate support
36
and the objects
7
are placed in the exit support
9
with the same orientation on leaving the offloading system
4
.
The support members
361
,
461
of the intermediate supports
36
,
46
are preferably also suction nozzles
361
,
461
.
In this example, and as shown in
FIG. 3
, the turntable
360
,
460
of the intermediate support
36
,
46
of the loading and offloading systems
3
and
4
lies in a horizontal plane under the horizontal plane in which the suction nozzles
34
,
44
of the holding members move. At the entry or exit stations
362
,
462
of the intermediate support
36
,
46
, the support members
361
,
461
are reciprocated vertically to come close to the holding members
34
,
44
so that the objects
7
are transferred at the entry or exit stations
362
or
462
by suction applied alternately to one face or the other of each object.
As shown in detail in
FIG. 8
, this reciprocating movement can be produced by a jack
367
,
467
at each entry or exit station
362
,
462
of the intermediate support
36
,
46
, for example. The upward movement of the support member
361
,
461
is shown in
FIG. 3
, for example, in which the support member
361
,
461
is shown in dashed outline in its high position.
A guide plate
368
,
468
facilitates positioning the support members
361
,
461
above the jacks
367
,
467
on each rotation of the turntable
360
,
460
. The guide turntable
368
,
468
fixed to the jack
367
,
467
defines an upward and then downward path on the circular path of movement of the support members
361
,
461
on stepwise rotation of the turntable
360
,
460
.
The support members
368
,
468
are further adapted to be spring-loaded into a low position by return spring means such as springs
369
,
469
.
Furthermore, each entry or exit station
362
,
462
is also associated with a jack
363
,
463
adapted to actuate switches
364
,
464
mounted on the pneumatic circuit of the suction nozzles
361
,
461
(see
FIG. 7
) so that the suction nozzles
361
,
461
are connected to the vacuum pump when they are in the entry stations
362
and disconnected when they are in the exit stations
462
.
The intermediate support
36
of the loading system
3
further includes a transfer station
365
facing the take-up station
22
of the transfer system at which each object is taken up by the transfer system
2
.
In a similar manner, the intermediate support
46
of the offloading system
4
includes a transfer station
465
facing the release station
25
of the transfer system
2
at which each object
7
is taken up by the intermediate support
46
.
As shown in
FIG. 2
for the loading system
3
and in
FIG. 5
for the offloading system
4
, a jack
367
,
467
identical to the jacks of the entry or exit stations
362
,
462
is provided at the transfer station
365
,
465
to raise the support member
361
,
461
toward the take-up member
21
of the transfer system
2
. A cam
368
,
468
likewise facilitates positioning the support members
361
,
461
on the jack
367
,
467
of the transfer station
365
,
465
on each rotation of the turntable
360
,
460
of the intermediate support
36
,
46
.
As shown in
FIG. 1
, a jack
366
,
466
at the transfer station
365
,
465
actuates the switches
364
,
464
associated with each suction nozzle
361
,
461
to disconnect the suction nozzles
361
from the pneumatic circuit and thereby to cut off the suction by the vacuum pump which holds the objects onto each support member
361
of the intermediate support
36
in the case of the loading system
3
and connects the suction nozzles
461
to a vacuum pump on the pneumatic circuit to enable the objects to be held by suction on each support member
461
of the intermediate support
46
in the case of the offloading system
4
.
A centering system
70
can be provided at the transfer station
365
of the loading system
3
to perfect the position of each object
7
before it is transferred onto the printing table
1
. This type of centering system is well known in itself and is not described in detail here. It can conventionally comprise two jaws whose inside contour in the closed position is identical to the contour of the object
7
, so that each jaw closes around the object
7
.
Conventional drive means
13
,
14
,
15
which are not described in detail here drive the synchronized stepwise rotation of the printing table
1
, the turntable
20
of the transfer system
2
and the turntable
360
of the intermediate support
36
of the loading system
3
. A direction changer
13
, for example, connects a shaft of the indexing system of the printing table
1
to a shaft line that drives a Maltese cross
15
associated with a roller system
14
to rotate the intermediate support
36
stepwise via a transmission belt
16
.
Drive means
17
,
18
,
19
are provided for the offloading system and are independent of those driving rotation of the printing table
1
and the transfer system
2
. They drive stepwise rotation of the intermediate support and comprise, for example, a motor
17
associated with a Maltese cross
18
driving stepwise rotation of the turntable
460
of the intermediate support
46
via a transmission chain
19
.
Sensor means
50
controlling rotation of the turntable
460
of the intermediate support
46
of the offloading system
4
will now be described.
As shown in
FIG. 5
, a sensor
51
,
52
sensing an object on the support member
461
at the transfer station
465
co-operates with the independent drive means
17
,
18
,
19
so that the turntable
460
of the intermediate support
46
is rotated only if the sensor
51
,
52
senses an object
7
on the support member
461
at the transfer station
465
. This prevents any of the support members
461
remaining empty, which would produce incomplete groups of objects at the exit from the intermediate support
46
.
The sensor
51
,
52
can be mounted on the pneumatic circuit and include, for example, bellows
51
each associated with the pneumatic circuit of one of the circuit members
461
and adapted to deform according to the status of the pneumatic circuit, which is closed if there is an object
7
on the support member
461
or open if there is no object
7
on the support member
461
. The bellows
51
are mounted on a sensor plate
54
constrained to rotate with the turntable
460
of the intermediate support
46
. The number of bellows
51
is therefore the same as the number of support members
461
and the rotation of the sensor plate
54
causes the bellows
51
to pass under a displacement sensor
52
which senses the movement of the bellows
51
, which varies according to the open or closed status of the pneumatic circuit on which they are mounted. The displacement sensor
52
is at a fixed position determined so that each bellows
51
coming face to face with the displacement sensor
52
is the one associated with the support member
461
which is then positioned at the transfer station
465
. The motor
17
of the means driving rotation of the intermediate support
46
is therefore under the control of the displacement sensor
52
. A sensor
51
,
52
of this kind and its operation are described in detail in the Applicant's French patent application No. 96 06797, the content of which is hereby incorporated in this description by reference.
In a similar manner, sensors
51
,
53
sensing objects on the support members
461
at the exit stations
462
co-operate with drive means, here the jacks
41
and
49
, of the holding means
40
,
44
so that the holding means take up a group of objects
7
placed on the support members
461
only if the sensors
51
,
53
sense an object
7
on each support member
461
at the exit stations
462
.
The sensors
51
,
53
consist of the same bellows
51
as those described above and displacement sensors
53
in fixed positions above the sensor plate
54
, said positions corresponding for each rotation step to the positions of the bellows
51
associated with the support members
461
at the exit stations
462
.
The number of displacement sensors
53
is preferably equal to the number of exit stations
462
, which is four in this example.
In this example, the sensor means
50
comprise a plate
54
, bellows
51
, a displacement sensor
52
and four displacement sensors
53
and could naturally include other displacement sensors for driving or monitoring the operation of the offloading system
4
.
Furthermore, identical sensor means could be associated with the intermediate supports
36
of the loading system
3
. Accordingly, as shown in
FIGS. 1 and 2
, a displacement sensor
62
associated with bellows
61
can sense an object
7
on the support member
361
at the transfer station
365
and control the operation of the centering system
70
, for example, so that it operates only when there is an object
7
on this member.
Similarly, displacement sensors
63
can be adapted to sense an object on the support members
361
at the respective input stations
462
, for example to count the parts introduced into the printing machine.
The operation of the printing machine will now be described.
The objects
7
in the entry support
8
advance stepwise on the conveyor
5
under the clamps
30
which are initially vertical. The clamps
30
grasp the objects and are then raised and pivoted to present the objects
7
horizontally. During this movement of the clamps
30
, the suction nozzles
34
of the holding means are standing by at one end of the guide grooves
35
, substantially in line with the clamps
30
. They are adapted to take up by suction the group of objects
7
placed in the horizontal position by the clamps
30
. The clamps
30
then open to release the objects. The suction nozzles
34
then move in the guide grooves
35
, in association with the bars
37
, and at the end of their stroke locate in the guide grooves
35
, opposite entry stations
362
of the intermediate support
36
, simultaneously orienting the objects relative to the center of the turntable
360
of the intermediate support
36
.
The support members
361
at the entry stations
362
are raised by the jacks
367
to pick up the objects
7
by suction, applied to their bottom face in this position, and the jacks
363
actuate the switches
364
to connect the suction nozzles of the support members
361
to the vacuum. pump in the pneumatic circuit. The objects
7
are therefore supported by the support members
361
and the rotation of the turntable
360
moves the objects
7
stepwise toward the transfer station
365
.
During this time, the clamps
30
move to a vertical. position to grasp a new group of objects
7
and the suction nozzles
34
of the holding means are moved in the opposite direction in the guide grooves
35
and return to their original position substantially in line with the clamps
30
.
At the transfer station
365
, and on each rotation of the transfer system
2
, the turntable
20
of the latter is lowered and a take-up unit
21
takes up by suction the objects
7
at the transfer station
365
. Simultaneously, at the transfer station, the jack
367
pushes the support member
361
up toward the take-up member
21
. This high position is shown in
FIG. 2
at the transfer station
365
in particular. At the same time, the jack
366
disconnects the vacuum from the suction nozzle of the support member
361
at the transfer station
365
. The object
7
, which is no longer held onto the support member
361
by suction, is then taken up by suction by the take-up member
21
and is then moved stepwise by the transfer system
2
toward the printing table
1
.
The object
7
is then fed in the conventional way to a loading station
11
of the printing table
1
and printed.
Afterward, it is taken up by a take-up member
21
of the transfer system at the offloading station
12
of the printing table and is moved to the release station
25
facing the intermediate support
46
of the loading system.
The associated jack
467
lowers the turntable
20
and raises the support member
461
to bring the object
7
into contact with the support member
461
and the transfer station
465
of the intermediate support
46
. Simultaneously, the jack
466
associated with the support member
461
actuates the switch
464
to connect the suction nozzle of the support member
461
to the vacuum pump to enable the object to be picked up by the intermediate support
46
.
If there is an object on the support member, the sensor
51
,
52
enables the turntable
460
to rotate one step to receive the next object. On the other hand, if no object has been put down, the turntable
460
does not move but the printing table
1
and the turntable
20
of the transfer system
2
rotate one step.
At the exit stations
462
of the intermediate support
46
, if the sensors
53
sense four objects on the support members
461
at the respective four exit stations, the support members
461
are moved vertically upward by the jacks
467
toward the suction nozzles
44
of the holding members and the jacks
463
disconnect the support members
461
from the vacuum pump so that the suction nozzles
44
take up the objects by suction on an opposite side, the top side in this position. The nozzles are then moved in guide grooves
45
, each associated with a bar
47
mounted in a guide groove
48
, toward the clamps
40
which are standing by in a horizontal position.
At the end of the stroke of the suction nozzles
44
the objects are aligned with the same orientation. The clamps
40
then grasp the group of objects presented in the horizontal position by the suction nozzles
44
. The objects grasped by the clamps
40
are moved downward, simultaneously rotating through one quarter-turn so that they are positioned vertically in the exit support
9
. When the objects are in place in the exit support
9
the clamps
40
return to their horizontal position to take up a new group of objects
7
.
The exit support
9
then moves forward one step on the exit conveyor
6
to enable the clamps to receive the next group of objects.
Clearly the clamps
30
,
40
and the nozzles
34
,
44
of the holding members perform one to-and-fro movement while the turntable
360
of the intermediate support
36
, the turntable
20
of the transfer system
2
, the printing table
1
and where applicable the turntable
460
of the intermediate support
46
of the offloading system
4
rotate through four indexing steps.
The objects
7
can therefore be loaded and offloaded in accordance with the invention without slowing the rate of production of the printing machine, which can be as high as 3 600 printed objects per hour.
Of course, many modifications can be made to the examples described above without departing from the scope of the invention.
Thus the printing machine may comprise only a loading system in accordance with the invention at its entry, the objects exiting in any manner, or the printing machine can include only an offloading system, the objects entering differently.
The clamps of the holding members described in the above example could equally be replaced by a single clamp adapted to grasp a group of objects.
Furthermore, the objects can be presented in a horizontal position at the entry, respectively at the exit, so that the clamps for modifying the position of the objects can be dispensed with, only suction nozzles moving in a horizontal plane and co-operating with spacing modification means able to move the objects between the intermediate support and the entry, respectively exit, support.
Claims
- 1. A machine for printing grouped objects comprising:a printing table; a transfer system; a loading system for loading grouped objects, presented at an entry spacing, from an entry support to said transfer system which transfer system in turn transfers each of the grouped objects onto said printing table, said loading system comprising: an intermediate support adapted to support the grouped objects with a predetermined spacing; holding means for simultaneously taking up each of the grouped objects and moving the grouped objects between the entry support and said intermediate support; and spacing modification means for modifying the spacing of the grouped objects from the entry spacing to the predetermined spacing; and an offloading system for offloading grouped objects, presented at an exit spacing, to an exit support from said transfer system which transfer system in turn transfers each of the grouped objects from said printing table, said offloading system comprising: an intermediate support adapted to support the grouped objects with a predetermined spacing; holding means for simultaneously taking up each of the grouped objects and moving the grouped objects between said intermediate support and the exit support; and spacing modification means for modifying the spacing of the grouped objects from the predetermined spacing to the exit spacing.
- 2. The machine claimed in claim 1 wherein said printing table and said transfer system are adapted to rotate stepwise and further comprising drive means adapted to drive synchronized stepwise rotation of said printing table, said transfer system and said intermediate support of said loading system.
- 3. A loading system for loading grouped objects, presented at an entry spacing, from an entry support to a transfer system which transfer system in turn transfers each of the grouped objects onto a printing table, said loading system comprising:an intermediate support adapted to support the grouped objects with a predetermined spacing; holding means for simultaneously taking up each of the grouped objects and moving the grouped objects between the entry support and said intermediate support; and spacing modification means for modifying the spacing of the grouped objects from the entry spacing to the predetermined spacing.
- 4. The loading system claimed in claim 3 wherein said holding means include separate holding members adapted to take up respective objects from said grouped objects and to move between said entry support and said intermediate support in co-operation with said spacing modification means.
- 5. The loading system claimed in claim 4 wherein said spacing modification means include guide grooves adapted to guide the respective separate holding members and said guide grooves are disposed in intersecting directions in a common plane.
- 6. The loading system claimed in claim 4 wherein said separate holding members include suction nozzles.
- 7. The loading system claimed in claim 6 wherein said holding means include at least one clamp adapted to grasp said grouped objects, said objects are presented in a vertical position in said entry support, and said clamp is adapted to move said grouped objects from said vertical position to a horizontal position.
- 8. The loading system claimed in 7 wherein said suction nozzles are adapted to take up by suction said grouped objects placed in said horizontal position by said clamp.
- 9. The loading system claimed in claim 3 wherein said intermediate support includes a circular contour turntable adapted to rotate stepwise and comprising a series of support members for said objects disposed along said circular contour turn-table with a spacing equal to said predetermined spacing.
- 10. The loading system claimed in claim 9 further comprising orientation means which co-operate with said holding means, said orientation means adapted to orient said objects while moving toward said intermediate support so that said objects are placed on the respective support members with the same orientation relative to the rotation center of said circular contour turntable.
- 11. The loading system as claimed in claim 3 wherein said holding means are adapted to take up and move liquid crystal display screens.
- 12. An offloading system for offloading grouped objects, presented at an exit spacing, to an exit support from a transfer system which transfer system in turn transfers each of the grouped objects from a printing table, said offloading system comprising:an intermediate support adapted to support the grouped objects with a predetermined spacing; holding means for simultaneously taking up each of the grouped objects and moving the grouped objects between said intermediate support and the exit support; and spacing modification means for modifying the spacing of the grouped objects from the predetermined spacing to the exit spacing.
- 13. The offloading system claimed in claim 12 wherein said holding means include separate holding members adapted to take up the respective grouped objects and to move between said intermediate support and said exit support in co-operation with said spacing modification means.
- 14. The offloading system claimed in claim 13 wherein said spacing modification means include guide grooves adapted to guide the respective separate holding members and said guide grooves are disposed in intersecting directions in a common plane.
- 15. The offloading system claimed in claim 13 wherein said separate holding members include suction nozzles.
- 16. The offloading system claimed in claim 15 wherein said holding means include at least one clamp adapted to grasp said grouped objects, said objects are presented in a horizontal position, said clamp is adapted to move said grouped objects from said horizontal position to a vertical position, and said objects are presented in said vertical position in said exit support.
- 17. The offloading system claimed in claim 16 wherein said suction nozzles are adapted to take up by suction said grouped objects placed in a horizontal position on said intermediate support and said clamp is adapted to grasp said grouped objects presented in a horizontal position by said suction nozzles.
- 18. The offloading system claimed in claim 12 wherein said intermediate support includes a circular contour turntable adapted to rotate stepwise and comprising a series of support members for said objects disposed along said circular contour turn-table with a spacing equal to said predetermined spacing.
- 19. The offloading system claimed in claim 18 further comprising orientation means which co-operate with said holding means, said orientation means adapted to orient said objects while they are moving toward said exit support so that said objects are placed on said exit support with the same orientation.
- 20. The offloading system claimed in claim 18 further comprising independent drive means adapted to drive said stepwise rotation of said intermediate support, said rotation moves said support members successively to a transfer station to which said transfer system is adapted to transfer an object, and a sensor adapted to sense an object on said support member at the transfer station and co-operate with said independent drive means so that said turntable of said intermediate support is rotated only if said sensor senses an object on said support member at said transfer station.
- 21. The offloading system claimed in claim 18 wherein rotation of said intermediate support moves said support members successively to exit stations, the number of exit stations is equal to the number of objects in a group of objects, and further comprising sensors adapted to sense objects on said support members at said exit stations and drive means of said holding means which co-operate with said sensors so that said holding means take up a group of objects placed on said support members at said exit stations only if said sensors sense an object on each of said support members placed at said exit stations.
- 22. The offloading system as claimed in claim 12 wherein said holding means are adapted to take up and move liquid crystal display screens.
Priority Claims (1)
Number |
Date |
Country |
Kind |
98 08913 |
Jul 1998 |
FR |
|
US Referenced Citations (5)
Foreign Referenced Citations (1)
Number |
Date |
Country |
297 17 139 |
Mar 1998 |
DE |