This application claims priority to and all the advantages of International Patent Application No. PCT/EP2008/065091, filed on Nov. 6, 2008, which claims priority to French Patent Application No. FR 07/07958, filed on Nov. 13, 2007.
The invention relates to the field of materials handling and relates more specifically to a loading and unloading device for an industrial truck.
In the field of materials handling, it is known to use pallets of standardized sizes on which goods are stored, for example, cardboard boxes or storage bins that themselves contain articles. A pallet can thus be used to group together a certain number of goods that are stored and/or transported together.
The loading of goods on a pallet is an operation called “palletization”, while the unloading of goods from a pallet is an operation called “depalletization”. These two operations are very often time-consuming and tedious and require significant time and labor.
The pallets and goods that they receive are usually manipulated by lift trucks in order to be loaded on the platform of a truck and then unloaded into a temporary warehouse area.
In such a temporary warehouse area, constituting a storage area, the goods can remain on the pallet and be unloaded as necessary.
However, it is often necessary to unload goods from the pallet on which they were transported in order to be placed on smaller industrial trucks than a standardized pallet, which will be used to transport the goods to their destination site.
These can be, for example, industrial trucks of the type described in EP 1 227 945, which, due to their excellent maneuverability, can reach areas with reduced or difficult accessibility.
Such trucks can be used, for example, to route various containers, such as, for example, storage bins, cardboard boxes or cases, containing parts intended for production sites, such as assembly lines used in manufacturing plants.
These trucks generally have a loading platform of reduced size with respect to that of a pallet, typically a rectangle of around 600 mm×400 mm, with these dimensions being provided purely as an indication, noting that pallet dimensions are generally 1200 mm×1000 mm for the largest pallets.
The loading of containers (for example storage bins or cardboard boxes) from a pallet onto the platform of an industrial truck is usually performed by hand, optionally with the assistance of a tool such as a hook, by arranging the containers in one or more stacks, directly on the platform of the truck. The same is true of the reverse operation of unloading, when the containers are unloaded from the platform of an industrial truck so as to be loaded onto a pallet.
Thus, each time there is the need for an intermediate transfer operation, either from the industrial truck to the pallet, or, inversely, from the pallet to the industrial truck, which requires significant time and labor. Such a handling operation is laborious work for the operator in charge of it.
The invention is essentially intended to simplify the loading and unloading operations, by removing this intermediate transfer operation.
The invention thus proposes a loading and unloading device for an industrial truck comprising a loading platform.
According to the invention, the device includes a removable base, for example with a general rectangular contour, and dimensions matching those of the loading platform of the truck, in which said base has a generally planar upper face capable of receiving goods and surrounded by a peripheral border for holding the goods, a lower face designed to hold the base on the loading platform of the truck and four lateral faces connecting the upper face and the lower face.
Thus, the “palletization” and “depalletization” operations that have been necessary until now can be eliminated owing to the fact that the base can be placed directly on the loading platform of the industrial truck, and, inversely, be removed from the loading platform with the goods that it is transporting. As these bases will usually be smaller than the pallets, it will be possible, by careful sizing of the bases with respect to the pallets, to group together, for example, two bases side-by-side or, inversely, to separate two bases previously grouped together.
For this, it is advantageous for the base to be equipped with locking members arranged respectively along two adjacent lateral faces in order to associate said base with at least one adjacent base.
In the following description, containing solely non-limiting examples of embodiments, reference is made to the appended drawings, in which:
Reference is first made to
The device of the invention includes a removable base 10 with a general rectangular contour having a generally planar upper rectangular face 12, capable of receiving objects (not shown), for example one or more stacks of goods with a parallelepiped shape (not shown), in particular cardboard boxes or storage bins containing articles. This upper face 12 is surrounded by a peripheral border 14 serving in particular to hold the goods arranged on the base. The base 10 also includes a lower face 16 designed to hold the base on the loading platform 26 (not shown) of the truck 62, as well as four lateral faces 18 and 20 connecting the upper face 12 and the lower face 16. In the example, these lateral faces 18 and 20 include two opposite large lateral faces 18 connected to large sides of the upper face, and two opposite small lateral faces 20 connected to small sides of the upper face 12.
The perspective view of
In its lower portion, the base 10 includes a peripheral groove 22 formed at the junction of the lower face 16 and the four lateral faces 18 and 20. This groove 22 is tapered so as to facilitate the fitting thereof.
As can be seen in
This peripheral groove 22 can also be used to stack bases 10 one on top of another. Indeed, the peripheral groove 22 of a first base 10 is capable of being fitted into the peripheral border 14 of a second base 10 located immediately below the first base in a stack of superimposed bases 10. Thus, the groove 22 has a dual function: that of enabling the base 10 to be positioned on the peripheral frame 24 of a loading platform 26 and that of enabling stacking or superimposing of bases 10 in a defined position.
The peripheral border 14 projects above the upper face 12 and extends the lateral faces 18 and 20. This peripheral border 14 includes an internal face 28 that is perpendicularly connected to the upper face 12 of the base 10 and an upper edge 30 that connects the internal face 28 to the lateral faces 18 and 20 (
As can be seen in
The base 10 also includes at least one transversal passage 42, designed in particular for the insertion of an arm of a fork of a lift truck, leading into the two large lateral faces (
In the example, the base 10 includes two transversal passages 42 that each lead into the two large lateral faces 18 through respective general rectangular openings 44. Thus, each transversal passage 42 is in fact comprised of two portions that respectively pass through the two bases 40.
In addition, the base includes four recesses 46 (
In the example, each of the recesses 46 leads upward into the peripheral border 14, which is therefore locally interrupted in its thickness, and downward into an attachment hole 54 for each of the small lateral faces 20. The hole 52 of a large lateral face 18 leads into a central portion of this large face 18 between the two openings 44. In addition, the attachment hole 54 of each of the small lateral faces 20 leads into a central portion of this small face 20 near the upper portion of the passage 38.
As shown in particular in
These recesses 46 enable the passage of a fastening strap 48 and a hook 50, thus preventing said strap and said hook from going beyond the peripheral line of the base 10, protecting them from accidental impact, and thus preventing accidental disengagement. Moreover, as these recesses 46 have a flared shape, they enable the strap to adopt different positions within an angular interval A, which can, for example, be on the order of 90° (
When two bases are arranged one next to the other by juxtaposition of two large lateral faces 18, in the same horizontal plane, it is possible to engage two hooks 50 in the respective attachment holes 52 of the two bases 10 (
As already indicated, the bases 10 and the stacks of goods 32 that they hold (cardboard boxes, storage bins, et.) can be manipulated individually or grouped together by two or by four and then be separated if necessary.
It is also possible to group four bases together as shown in
The bases of the invention can be made in different sizes. In a preferred embodiment, this base has a general rectangular shape with dimensions of around 600 mm×400 mm and with a height of around 150 mm.
The base is advantageously formed in a single part by molding a plastic material. This molding can be performed by injection with a suitable plastic material. Examples of plastic material include polypropylene, high-density polyethylene (HDPE), ABS, and so on.
The dimensions of 600 mm×400 mm indicated above constitute a preferred example that enables the base 10 to fit on a loading platform 26 with the same dimensions. This also enables standard bins to be received.
Thus, the base can receive bins with dimensions of 400 mm×600 mm. It can also receive two stacks of bins each having dimensions of 300 mm×400 mm, or four stacks of bins each having dimensions of 200 mm×300 mm. Of course, these dimensions are provided here as examples.
Reference will now be made to
In
To begin (
The assembly thus obtained can be lifted from the two trucks as shown in
Of course, this can be extended to more than two bases, for example four bases in the configuration presented earlier in
Reference is now made to
The base 10 of
The locking members arranged along the large face 18 include two hooks 76 spaced apart from one another and secured by a common pivot pin 78, which extends parallel to the direction of the large face 18. Each of the hooks 76 has the general shape of a C and is arranged in a recess 80 provided in an end foot 74 of the base as shown in
The pivot pin 78 has at least one end lever 84, according to the example shown, two levers 84, capable of being actuated so as to move the locking member, i.e. the two hooks 76, from one to the other of the retracted position and the extended position. These levers 84 project at the two ends of the large lateral face 18, i.e. respectively onto the adjacent two small lateral faces 20. These levers can thus be actuated by a user's foot from one or the other of the two small lateral faces 20.
The base 10 of
In the embodiment of
The embodiment of
In addition, the base of
As an example, each base can have a general rectangular shape with dimensions of around 600 mm×400 mm, as already indicated. In this case, the assembled bases have the following dimensions: 600 mm×800 mm (
As shown in
When the strap 70 is loose, the link rod 94 can be engaged in the groove 92 by an upward movement as shown by the arrow of
The vertical tension exerted by the strap 70 enables the link rod 94 to be held in the aligned grooves 92 of the two adjacent bases. A recess 98 is formed each time at the center of each of the lateral faces 18 and 20 of the base so as to enable the strap 70 to pass, as shown in
The link rods 94 described above generally have the same function as the link rods 54, but in this case it is the grooves 92 that, owing to their particular shape, perform their attachment in the bases 10.
The invention thus applies to the handling of goods, in particular cardboard boxes or storage bins used to transport various parts, in particular for industrial production lines.
Of course, the invention is not limited to the embodiments described above and provided solely as examples, and encompasses other alternatives that may be envisaged by a person skilled in the art in the context of this invention, and in particular any combination of the various embodiments described above.
Number | Date | Country | Kind |
---|---|---|---|
07 07958 | Nov 2007 | FR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/EP2008/065091 | 11/6/2008 | WO | 00 | 9/8/2010 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2009/062885 | 5/22/2009 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
584343 | Froelich | Jun 1897 | A |
2721756 | Markussen | Oct 1955 | A |
4478156 | Andersson | Oct 1984 | A |
D283267 | Kero et al. | Apr 1986 | S |
4829909 | Mandel | May 1989 | A |
5105746 | Reynolds | Apr 1992 | A |
5758771 | Rose | Jun 1998 | A |
6234087 | Brown | May 2001 | B1 |
6543990 | Heil | Apr 2003 | B2 |
6718887 | Cook, Sr. | Apr 2004 | B1 |
6874807 | Labadie et al. | Apr 2005 | B1 |
20070131148 | Wu | Jun 2007 | A1 |
20070283857 | Dong | Dec 2007 | A1 |
Number | Date | Country |
---|---|---|
29615066 | Nov 1996 | DE |
19910528 | Sep 2000 | DE |
202006001482 | Apr 2006 | DE |
0456529 | Nov 1991 | EP |
1227945 | Jan 2006 | EP |
2508005 | Dec 1982 | FR |
2826330 | Dec 2002 | FR |
2378680 | Feb 2003 | GB |
05116709 | May 1993 | JP |
Entry |
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English language abstract for DE 29615066 extracted from espacenet.com database dated Jul. 20, 2010, 9 pages. |
English language abstract for DE 19910528 extracted from espacenet.com database dated Jul. 20, 2010, 7 pages. |
English language abstract for DE202006001482 extracted from espacenet.com database, dated Jul. 20, 2010, 14 pages. |
English language abstract for EP 0456529 extracted from espacenet.com database, dated Jul. 20, 2010, 11 pages. |
English language abstract for EP 1227945 extracted from espacenet.com database, dated Jul. 20, 2010, 11 pages. |
English language abstract for FR 2508005 extracted from espacenet.com database, dated Jul. 20, 2010, 14 pages. |
English language abstract for FR 2826330 extracted from espacenet.com database, dated Jul. 20, 2010, 17 pages. |
PCT International Search Report for PCT/EP2008/065091, dated Feb. 12, 2009, 3 pages. |
Number | Date | Country | |
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20110005433 A1 | Jan 2011 | US |