The invention relates to a lobe pump with a housing, having an inlet and an outlet for the medium to be pumped, at least one lobe, which is mounted in the housing so as to be drivable and rotatable and which has at least two conveying vanes provided with a contour, which convey the medium to be delivered from the inlet to the outlet, and one sealing element per lobe, which is fastened to an in particular swivelably mounted sealing body and runs over the contour of the lobe during rotation of the at least one lobe and performs an outward travel movement from a minimum diameter of the at least one lobe to a maximum diameter of the at least one lobe and an inward travel movement from the maximum diameter of the at least one lobe to the minimum diameter of the at least one lobe. Such a lobe pump is suitable and intended in particular for pumping highly viscous media, for example magma in sugar production. Magma is a mixture of sugar crystals and syrup and arises as a sugar production intermediate during the boiling process. Such a lobe pump is not limited to pumping magma, however, although it is particularly suitable for pumping crystal suspensions.
DE 67 53 460 U1 discloses a lobe pump with a mirror-symmetrical lobe, over the outer contour of which runs a sealing element. The lobe has a substantially elliptical contour. The sealing element is fastened to a swivel lever.
DE 78 11 068 U1 provides a lobe pump with a housing, an inlet at the bottom within the housing and an outlet arranged thereabove. A spring-loaded slide, by means of which a sealing element is urged against the lobe, is arranged between inlet and outlet. The lobe takes the form of a rounded lozenge which is mirror-symmetrical relative to the short axis and the longitudinal axis.
DE-N 7251 relates to a lobe pump for conveying viscous substances, in which a positively controlled abutment slide follows the outline shape of the lobe. Positive control is achieved using control cams, which bring about a movement of a cylindrical sealing part which follows the contour of the conveying lobe. The lobe has a cross-sectional shape curved in an S shape.
Disadvantages of such lobe pumps include a comparatively low pump volume per revolution and heavy wear of the lobe and the sealing element in the case of non-positively driven sealing elements. The lobe contour in this case leads to urging away of the sealing element from the piston and thus to leaks and delivery losses. To prevent this, an elevated contact pressure has to be applied, which leads to an elevated energy requirement and elevated wear.
The object of the present invention is to provide a lobe pump which exhibits an enlarged pump volume per revolution, such that, while retaining the same pump volume, the lobe pump can be of smaller, less expensive construction.
This object is achieved by a lobe pump having the features of the main claim. Advantageous embodiments and further developments of the invention are disclosed in the subclaims, the description and the figures.
The lobe pump with a housing, having an inlet and an outlet for the medium to be pumped, with at least one lobe, which is mounted in the housing so as to be drivable and rotatable and which has at least two conveying vanes provided with a contour, which convey the medium to be delivered from the inlet to the outlet, and with one sealing element per lobe, which is mounted or formed on a sealing body and runs over the contour of the lobe during rotation of the lobe and performs an outward travel movement from a minimum diameter of the lobe to a maximum diameter of the lobe and an inward travel movement from the maximum diameter of the lobe to the minimum diameter of the lobe on different sides of the conveying vane, provides that the distance which the sealing element covers on the inward travel side of the conveying vane during the inward travel movement is shorter or smaller than the distance on the outward travel side during the outward travel movement. The outward travel movement starts when, from a minimum diameter of the lobe, the sealing element moves away from the axis of rotation of the lobe, and the inward travel movement starts when, from the maximum lobe radius, the sealing element moves during rotation of the lobe towards the minimum diameter of the lobe. The end of the inward travel movement is reached when the point of contact or the line of contact between the contour of the lobe and the sealing element has reached the minimum diameter of the lobe, and the outward travel movement ends when the maximum lobe radius has been reached by the point of contact or line of contact. There is a possibility for the contour of the lobe to be embodied such that the diameter remains constant over a given angular range, in particular assumes the minimum diameter and/or maximum diameter of the lobe, such that the overall angle over which an inward travel movement and an outward travel movement is performed amounts to less than 180°, if the lobe is embodied as a lobe with two conveying vanes. The inward travel speed of the sealing element and the outward travel speed are determined, in the case of a constant rotational speed, by the contour of the respective conveying vane of the lobe. If it is possible for the sealing element to move very rapidly towards a minimum lobe radius or towards the axis of rotation of the lobe, a high inward travel speed is present, which is achieved by the contour falling away steeply over the angle of rotation. Conversely, the sealing element moves slowly radially outwards on the contour of the lobe if only a small gradient is present over an angle of rotation. In particular when pumping thick, highly viscous media, it is problematic to urge the locking element, which is mounted or formed on a sealing body, outwards within the medium, i.e. from the minimum diameter of the lobe to the maximum diameter of the lobe. The sealing element and the sealing body have also to be moved through the highly viscous medium during the inward travel movement. These movements have in general to be applied against the resistance of the sealing body mounted in the medium to be conveyed. The conveying vane itself, along which the sealing body slides with the sealing element, cannot be of any desired thinness, since on the one hand strength conditions have to be met and on the other hand acceleration limit values have to be complied with, for example in order to avoid the sealing element lifting away from the surface of the lobe. It has proved advantageous to allow the sealing element to undertake an outward travel movement comparatively slowly. In the region of the maximum lobe radius, a rounded area is generally formed, in order to avoid an abrupt reversal of movement of the sealing element running over the rotating lobe. Provision is made, in particular, for the conveying vane to be narrower and steeper on the inward travel side than on the outward travel side. As a result of the reduced conveying vane volume on the inward travel side relative to the outward travel side, the chamber volume, which is formed by the housing and the conveying vane contour, is enlarged compared to a mirror-symmetrical contour on both sides of the connecting line of the in each case maximum lobe radius through the axis of rotation, and excessively heavy loads on the material caused by excessively high acceleration during the outward travel movement are simultaneously prevented. The lower outward travel speed compared with the inward travel speed preferably occurs in an embodiment of the lobe with two conveying vanes over an angle of rotation of at least greater than 90° up to an angle of rotation of up to 160°, in particular in a range from 110° to 130°, whereby rapid inward travel of the sealing element and thereby enlargement of the pump chamber may be achieved.
In one further development of the invention, the contour on the outward travel side of the lobe may have a curvature without inflection points in the gradient of the contour, while the contour on the inward travel side preferably has at least one inflection point, whereby it is defined that on the inward travel side a maximum reduction in the volume of the conveying vane takes place and after a phase with a very high inward travel speed, i.e. a very steep contour of the conveying vane on the inward travel side, this is flattened off, so as to provide a gentle transition until the minimum diameter of the lobe is reached.
In one variant of the invention provision is made for the minimum lobe radius on the inward travel side to be reached by the sealing element at an angle of rotation of between 30° and 90°, measured from the maximum lobe radius. In this way, it is ensured that the minimum lobe radius is reached very rapidly. On the outward travel side, the outward travel movement may begin between 90° and 150° before the maximum lobe radius is reached, wherein the contour on the outward travel side preferably has a curvature without inflection point or discontinuities, so as to achieve a uniform, comparatively slow outward travel movement of the sealing element and thus of the sealing body. As a result of the outward travel side being more solid and provided with more material in comparison with the inward travel side, it remains additionally possible to apply high forces and torques, which must be applied by the pump to convey the viscous product.
The maximum lobe radius may be reached by the sealing element, after the minimum lobe radius on the outward travel side has been left, at an angle of rotation of between 90° and 150°, such that with a corresponding configuration on the inward travel side and with comparatively early reaching of the contour at the minimum lobe radius, the volume of the conveying vane has to be configured to be smaller on the inward travel side than on the outward travel side.
Particularly preferably, the lobe has two conveying vanes, the contours of which are point-symmetrical to the axis of rotation of the lobe. The two-vaned embodiment provides a large chamber volume.
In one further development of the invention, provision is made for the sealing body to be mounted swivelably within the housing on a swivel arm. It is thus possible to achieve robust mounting with a comparatively compact construction and without complex spring and/or bearing mechanisms. It is in principle also possible to arrange the sealing element on a linear-mounted, spring-loaded sealing body. As a result of the position of the bearing point of the swivelable mounting in the housing, it is possible to utilize the pressure present within the pump housing, in particular the pressure difference between the inlet and the outlet, by exerting a force on the sealing element which presses the sealing element more forcibly against the lobe contour in the event of a higher pressure difference and thus reduces losses and increases operational reliability. The width of the sealing element is likewise a factor which, together with the pressure difference, influences the contact pressure against the contour of the conveying vane.
The distance between the bearing point of the swivelably mounted swivel arm and the point of contact of the sealing element against the conveying vane is preferably large compared to the lobe radius. An approximately linear movement of the sealing element in the outward travel direction or inward travel direction is desirable. This is achieved in that the swivel arm is selected to be as long as possible. The distance between the bearing point of the swivel arm and the point of contact of the sealing element with the conveying vane preferably amounts to 1.5 times to 2 times the radius of the lobe. The length of the swivel arm is here in competition with maximally compact housing dimensions. The longer the swivel arm which has to be mounted in the housing, the larger must the housing be. Therefore, a radius of 1.5 to 2 times the radius of the lobe, preferably 1.65 to 1.85 times the radius has proven to be a good compromise for achieving a maximally linear inward and outward travel movement of the sealing element.
The swivel arm is preferably mounted on the outlet side in the housing, in order not to reduce pump volume per revolution and to press the sealing element against the conveying vane by means of the differential pressure between inlet and outlet. To reduce flow resistance, the swivel arm is rounded or has an oval cross-section, in order to ensure a flow-optimized arrangement of the swivel arm within the pumped medium.
In one further development of the invention, the sealing element has a wide, optionally planar contact surface and at least one rounded contact portion adjacent thereto. The contact portion or contact portions may form the two ends of the sealing element. The width of the contact surface makes it possible to form a plurality of lines of action between the sealing element and the contour of the lobe, in particular also to allow the point of contact or the line of contact of the sealing element on the contact surface to advance with the sealing body, in order to reduce wear. Advance of the line of action along the contact surface is obtained as a result of the different gradients over the contour of the conveying vanes. As a result of the rounded contact portions at the front or rear end of the sealing element, reliable contact may be achieved even with varying curvatures. The line of action advantageously has a larger radius on the inward travel side than on the outward travel side. The point of contact or the line of contact thus advances outward on the sealing element when the sealing element travels inward, and then back to the middle of the sealing element. The point of contact or the line of contact advances inward on the sealing element or towards the point of rotation of the swivel arm when the sealing element travels outward and then back to the middle of the sealing element. The shape of the sealing element and association thereof with the contour of the lobe may be configured such that, with a minimum lobe radius and a maximum lobe radius, the point of contact or the line of contact of the sealing element lies roughly in the middle thereof.
The sealing element may have a planar contact surface and at least one rounded contact portion adjacent thereto, wherein at least one of the rounded contact portions extends over a circular arc with a central angle of greater than or equal to 90°, such that a scraping surface is adjacent thereto. The angle between the scraping surface and the contact surface is thus less than or equal to 90°.
In one further development of the invention, provision is made for the angle between the straight line through the point of rotation of the swivel arm and the point of contact or line of contact of the sealing element and a planar contact surface of the sealing element in the maximum lobe radius position amounts to between 5° and 25°, preferably between 10° and 20°, particularly preferably between 12° and 18°, so as to have just one point of contact in the cross-section or one line of contact and thus a single sealing line on contact of the sealing element with the contour of the conveying vane or of the lobe. On the other hand, pinching or leaks would arise if line contact was not single but rather double.
The contours of the lobe and of the sealing element may be matched with one another in such a way that, at the point of contact between the lobe and the sealing element, the angle between the perpendicular to the lobe surface and the tangent to the direction of movement of the sealing element amounts to between 0° and 70°, with particular constructions to between 0° and 50°, on inward travel and between 0° and at most 45° on outward travel, whereby, on urging out, the sealing body is moved with low friction losses and for inward travel gentle sliding is enabled. On inward travel, large angles point to rapid inward travel, while on outward travel, the smallest possible value is desirable, in order to reduce friction.
If the line of action of the sealing element, which is defined as the radius about the point of rotation of the locking vane through the point of contact of lobe and sealing element, on the outward travel side is different from the line of action on the inward travel side, it is possible to provide a comparatively large sealing element with a comparatively large width, since, due to the different radii of the lines of action, the friction point or the sealing line between the sealing element and the surface of the lobe has to advance over the sealing element. The radius of the line of action is preferably smaller on the outward travel side than on the inward travel side. The possibility of enlarging the width results in reduced wear, since the total available sealing surface which is loaded abrasively is enlarged.
As a result of the comparatively long swivel arm, it is possible for the sealing element to perform a maximally linear swivel path during the outward travel movement and the inward travel movement. Thanks to a reduction in the distance from the maximum lobe radius to the minimum lobe radius and the non-mirror-symmetrical embodiment of the lobe contour to a connecting line connecting two maximum, mutually opposing lobe radii through the axis of rotation, the path which the sealing element has to travel on the lobe is minimized. The sealing element has likewise to travel a shorter path in the medium to be pumped. As a result of an outward travel movement which is slowed down in comparison with the inward travel movement, the speeds and accelerations of the sealing body and of the swivel arm in the medium are kept as small as possible on the pressure side, which brings about a further energy saving during operation of the lobe pump. An energy saving is achieved in particular on outward travel when the angle at the point of contact of the sealing element is selected such that the sealing element is urged out in maximally perpendicular manner, such that the lowest possible friction losses occur.
Exemplary embodiments of the invention are explained in greater detail below with reference to the attached figures, in which:
The sealing element 30 is mounted or formed on the sealing body 42 of the locking vane 40, which is in turn mounted in a bearing mounting 41 by means of a swivel arm 43. The locking vane 40 is mounted within the housing 10 on the outlet side so as to be swivelable about a swivel axis and moves as a function of the position of the lobe 20 towards the axis of rotation 21 of the lobe or away from the axis of rotation 21 towards a maximum lobe radius.
In sectional representation the sealing element 30 lies against a point of contact 24, in three-dimensional configuration along a line of contact 24 against the contour of the lobe 20. In the depicted position according to
The swivel arm 43 may be loaded with a corresponding spring force in the region of the bearing point 41 or swivel axis through the bearing point 41, which spring force brings about pretensioning against movement in the clockwise direction. The sealing body 42 and in particular the sealing surface of the locking vane 40 extends over the entire depth of the housing, such that the lobe 20, together with the sealing element 30 and the sealing body 42, always brings about effective separation between the inlet side and the outlet side.
The distance between the line of contact 24 and the swivel axis 41 of the swivel arm 43 varies depending on the angle of rotation and position of the sealing element 30 on the contour of the lobe 20. The maximum line of action radius RWmax is achieved if the rounded contact portion 32 rests with its remotest point against the lobe surface, while the minimum line of action radius RWmin is achieved if the end remote from the rounded contact portion 32 comes into contact with the lobe surface.
If the contour of the lobe is observed over the angle of rotation, the inward travel side 221 extends in this exemplary embodiment over an angle of rotation of around 40°, if the represented position is the starting position. Over an angular range of around 20° the contour follows the minimum lobe radius RPmin, in order then to form the outward travel side 222 for an angle of rotation range of around 120°.
Due to the non-mirror-symmetrical embodiment of the lobe contour relative to the connecting line of the two maximum lobe radii RPmax, different inward travel speeds and outward travel speeds are achieved at a constant rotational speed of the lobe 20. Due to the gentle gradient of the contour on the outward travel side, the sealing element 30 and thus also the sealing body 42 are urged outwards significantly more slowly than they can travel inwards. In addition to the improvements with regard to energy consumption, the embodiment of the lobe 20 with a steeper gradient on the inward travel side 221 compared with the gradient behavior on the outward travel side 220 leads to an enlarged pump chamber volume, since the material and volume of the lobe 20 are reduced on the inward travel side. The comparatively larger amount of material on the outward travel side ensures sufficient stability of the lobe 20. Thus, an enlargement of the pump volume may be achieved per revolution of the lobe 20 with constant stability and improved pump behavior.
With a lobe pump as described above, it is possible to move the sealing element over the smallest possible path from a maximum lobe radius to a minimum lobe radius, without the sealing element coming away from the lobe surface. The inward arching of the conveying vane on the inward travel side makes it possible to bring about on the one hand different lines of action on inward travel and outward travel of the sealing element and on the other hand a maximum inward travel speed of the sealing element and a reduced outward travel speed of the sealing element. Furthermore, the particular shaping reduces friction between the sealing element and the piston, in particular during the outward travel movement as a result of limitation of the angle between the perpendicular to the lobe and the tangent to the direction of movement of the sealing element.
A quasi-linear movement of the sealing element is achieved due to the comparatively large radius in the event of swivelable mounting of the sealing body on a swivel arm, this being 1.5 to two times as large as the radius of the lobe.
Number | Date | Country | Kind |
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10 2018 103 460.1 | Feb 2018 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2019/053640 | 2/14/2019 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2019/158631 | 8/22/2019 | WO | A |
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9638204 | Hayes-Pankhurst | May 2017 | B2 |
10495085 | Hayes-Pankhurst | Dec 2019 | B2 |
20050254968 | Patterson | Nov 2005 | A1 |
20130142685 | Moeller | Jun 2013 | A1 |
20160010643 | Hayes-Pankhurst | Jan 2016 | A1 |
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2411360 | Dec 2000 | CN |
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850721 | Sep 1952 | DE |
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Number | Date | Country | |
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20210363988 A1 | Nov 2021 | US |