The present disclosure relates generally to gas turbine engines, and more specifically to subassemblies of gas turbine engines including ceramic matrix composite materials.
Gas turbine engines are used to power aircraft, watercraft, power generators, and the like. Gas turbine engines typically include a compressor, a combustor, and a turbine. The compressor compresses air drawn into the engine and delivers high pressure air to the combustor. In the combustor, fuel is mixed with the high pressure air and is ignited. Products of the combustion reaction in the combustor are directed into the turbine where work is extracted to drive the compressor and, sometimes, an output shaft. Left-over products of the combustion are exhausted out of the turbine and may provide thrust in some applications.
Compressors and turbines typically include alternating stages of static vane assemblies and rotating wheel assemblies. The rotating wheel assemblies include disks carrying blades around their outer edges. When the rotating wheel assemblies turn, tips of the blades move along blade tracks included in static shrouds that are arranged around the rotating wheel assemblies.
Some shrouds positioned in the turbine may be exposed to high temperatures from products of the combustion reaction in the combustor. Such shrouds sometimes include blade track components made from ceramic matrix composite materials designed to withstand high temperatures. In some examples, coupling ceramic matrix composite components with traditional arrangements may present problems due to thermal expansion and/or material properties of the ceramic matrix composite components.
The present disclosure may comprise one or more of the following features and combinations thereof.
A turbine assembly for use with a gas turbine engine according to a first aspect of the present disclosure includes a turbine case arranging circumferentially around an axis, a turbine shroud assembly, and a locating plate. The turbine shroud assembly includes a carrier segment made of metallic materials arranged circumferentially at least partway around the axis and radially inwardly of the turbine case and a blade track segment coupled to the carrier segment, the carrier segment being coupled to the turbine case to define a portion of a gas path of the turbine assembly.
The locating plate is arranged circumferentially at least partway around the axis and coupled with the turbine case axially forward of the carrier segment to block axially forward movement of the carrier segment and prevent separation of the carrier segment from the turbine case, the locating plate including a main wall, a raised portion extending upwardly away from the main wall a first radial distance, a first support extension extending upwardly away from the main wall a second radial distance and a second support extension circumferentially spaced apart from the first support extension and extending upwardly away from the main wall the second radial distance, the first and second support extensions being circumferentially spaced apart from the raised portion.
In some embodiments, the second radial distance is greater than the first radial distance such that, in a first arrangement, the locating plate is arranged such that the first and second support extensions contact the turbine case and the raised portion is spaced apart from the turbine case, and, in a second arrangement, the locating plate is arranged such that the first and second support extensions and the raised portion simultaneously contact the turbine case via a fastener extending through the turbine case and the raised portion so as to dampen vibrations of the locating plate.
In some embodiments, the main wall of the locating plate is flexible so as to allow, in the second arrangement, a raised portion upper surface of the raised portion to be pulled toward the engine case and into contact with a radially inwardly facing surface of the turbine case via tightening of the fastener.
In some embodiments, the locating plate extends partway circumferentially around the axis and the main wall includes a first circumferential side and second circumferential side circumferentially opposite the first circumferential side.
In some embodiments, the first support extension is arranged on the first circumferential side of the main wall of the locating plate and the second support extension arranged on the second circumferential side of the main wall.
In some embodiments, the first and second support extensions are formed as columnar posts extending upwardly away from the main wall of the locating plate.
In some embodiments, the locating plate further includes a third support extension arranged on the first circumferential side of the main wall of the locating plate and a fourth support extension arranged on the second circumferential side of the main wall, and the third and fourth support extensions are formed as columnar posts extending upwardly away from the main wall of the locating plate.
In some embodiments, the first support extension is axially spaced apart from the third support extension and the second support extension is axially spaced apart from the fourth support extension.
In some embodiments, the raised portion is positioned on the main wall upper surface of the main wall of the locating plate circumferentially between the first support extension and the second support extension, and the raised portion is positioned centrally on the main wall of the locating plate relative to a circumferential direction.
In some embodiments, the first and second support extensions are formed as axially extending ledges that extend axially from an axially forward side of the main wall to an axially aft side of the main wall, and the first and second support extensions each include an upper surface extending along a top side of the axially extending ledges from the axially forward side to the axially aft side that matches a contour of the turbine case.
In some embodiments, the turbine assembly further includes a first seal arranged in a first groove formed in the upper surface of the first support extension, and a second seal arranged in a second groove formed in the upper surface of the second support extension.
In some embodiments, in the second arrangement, the locating plate is spaced apart from the carrier segment such that, in response to the carrier segment being forced axially forward, the carrier segment contacts the locating plate and the locating plate prevents further axially forward movement of the carrier segment.
In some embodiments, the carrier segment further includes a first hanger that couples to a first hook arranged on the turbine case, and the locating plate prevents separation of the first hanger from the first hook.
According to a further aspect of the present disclosure, a turbine assembly for use with a gas turbine engine includes a turbine case arranging circumferentially around an axis, a turbine shroud assembly including a carrier segment arranged radially inwardly of the turbine case and coupled to the turbine case, and a locating plate. The locating plate is coupled with the turbine case axially forward of the carrier segment to block axially forward movement of the carrier segment and prevent separation of the carrier segment from the turbine case.
The locating plate includes a main wall, a raised portion extending upwardly away from the main wall, a first support extension extending upwardly away from the main wall a second radial distance and a second support extension circumferentially spaced apart from the first support extension and extending upwardly away from the main wall the second radial distance. The second radial distance is greater than the first radial distance and the first and second support extensions and the raised portion simultaneously contact the turbine case via a fastener extending through the turbine case and the raised portion so as to dampen vibrations of the locating plate.
In some embodiments, the locating plate extends partway circumferentially around the axis and the main wall includes a first circumferential side and second circumferential side circumferentially opposite the first circumferential side.
In some embodiments, the first support extension is arranged on the first circumferential side of the main wall of the locating plate and the second support extension is arranged on the second circumferential side of the main wall.
In some embodiments, the raised portion is positioned on the main wall circumferentially between the first support extension and the second support extension, and the raised portion is positioned centrally on the main wall of the locating plate relative to a circumferential direction.
According to a further aspect of the present disclosure, a method includes arranging a turbine case circumferentially around an axis, arranging a turbine shroud assembly including a carrier segment made of metallic materials circumferentially at least partway around the axis and radially inwardly of the turbine case, coupling a blade track segment to the carrier segment, and coupling the carrier segment to the turbine case.
The method further includes arranging, in a first arrangement, a locating plate with the turbine case axially forward of the carrier segment to block axially forward movement of the carrier segment and prevent separation of the carrier segment from the turbine case, the locating plate including a main wall, a raised portion extending upwardly away from the main wall a first radial distance, a first support extension extending upwardly away from the main wall a second radial distance and a second support extension circumferentially spaced apart from the first support extension and extending upwardly away from the main wall the second radial distance, the first and second support extensions being circumferentially spaced apart from the raised portion. The second radial distance is greater than the first radial distance such that, in the first arrangement, the first and second support extensions contact the turbine case and the raised portion is spaced apart from the turbine case. The method further includes coupling, in a second arrangement, the locating plate to the turbine case such that the first and second support extensions and the raised portion simultaneously contact the turbine case via a fastener extending through the turbine case and the raised portion so as to dampen vibrations of the locating plate.
In some embodiments, the main wall of the locating plate is flexible so as to allow, in the second arrangement, a raised portion upper surface of the raised portion to be pulled toward the engine case and into contact with a radially inwardly facing surface of the turbine case via tightening of the fastener.
In some embodiments, the locating plate extends partway circumferentially around the axis and the main wall includes a first circumferential side and second circumferential side circumferentially opposite the first circumferential side, the first support extension is arranged on the first circumferential side of the main wall of the locating plate and the second support extension arranged on the second circumferential side of the main wall, and the first and second support extensions are formed as columnar posts extending upwardly away from the main wall of the locating plate.
In some embodiments, the locating plate further includes a third support extension arranged on the first circumferential side of the main wall of the locating plate and a fourth support extension arranged on the second circumferential side of the main wall, the third and fourth support extensions are formed as columnar posts extending upwardly away from the main wall of the locating plate.
These and other features of the present disclosure will become more apparent from the following description of the illustrative embodiments.
For the purposes of promoting an understanding of the principles of the disclosure, reference will now be made to a number of illustrative embodiments illustrated in the drawings and specific language will be used to describe the same.
A turbine assembly 24 according to a first aspect of the present disclosure is shown in
An illustrative aerospace gas turbine engine 10 includes an inlet 12 and an engine core 13, the engine core 13 having a compressor 14, a combustor 16 located downstream of the compressor 14, and a turbine 18 located downstream of the combustor 16 as shown in
The turbine 18 includes at least one turbine wheel assembly 19 and a turbine shroud 20 positioned to surround the turbine wheel assembly 19 as shown in
The turbine assembly 24 is adapted for use in the gas turbine engine 10 of
As shown in
The carrier segment 26 includes an outer wall 27 arranged circumferentially at least partway around the axis 11 of the gas turbine engine 10. The outer wall 27 may be curved about the axis 11 so as to define a first radius of curvature of the outer wall 27. The outer wall 27 may include two hangers 28A, 28B extending radially outwardly for coupling the carrier segment 26 to the turbine case 23. In some embodiments, the carrier segment 26 further includes a plurality of flanges 29 extending radially inwardly.
As can be seen in
Illustratively, the carrier segment 26 further includes a blade track segment 30 arranged circumferentially at least partway around the axis 11 of the gas turbine engine 10, although a person skilled in the art will understand that a full hoop blade track may be utilized including the same components of the blade track segment 30 described herein. The blade track segment 30 may be a ceramic matrix composite component configured to directly face the high temperatures of the gases flowing through the gas turbine engine 10. The carrier segment 26 may be a metallic support component configured to interface with other metallic components of the gas turbine engine 10 to support the blade track segment 30 to radially locate the bladed track segment 30 relative to the axis 11.
During operation of the gas turbine engine 10, the hot, high-pressure products directed into the turbine 18 from the combustor 16 flow across a shroud wall 31 of the blade track segment 30. The hot gases flowing across the shroud wall 31 heat the blade track segment 30, which may transfer heat to retainers (not shown) that couple the blade track segment 30 to the carrier segment 26. The shroud wall 31 may define a portion of a gas path of the turbine assembly 24.
In the illustrative embodiment, the turbine shroud 20 is made up of a number of turbine assemblies 24, including the carrier segment 26 and the locating plate 34 described in detail below, that each extend circumferentially partway around the axis 11 and cooperate to surround the turbine wheel assembly 19. In other embodiments, the turbine shroud 20 is annular and non-segmented to extend fully around the axis 11 and surround the turbine wheel assembly 19. In yet other embodiments, certain components of the turbine shroud 20 are segmented while other components are annular and non-segmented.
Each turbine assembly 24 further includes the locating plate 34, as shown in
The locating plate 34 is arranged axially forward of the carrier segment 26 and includes a main wall 36 that may be curved about the axis 11 so as to define a second radius of curvature of the main wall 36, as shown in
Illustratively, the main wall 36 extends further in the circumferential direction than the axial direction, and has a relatively small thickness as measured in the radial direction. As can be seen in
As shown in detail in
The raised portion 42 may define a raised portion upper surface 44 that is curved so as to define a fourth radius of curvature, as can be seen in detail in
The raised portion 42 may further include a hole 48 extending radially therethrough, as shown in
As shown in detail in
The locating plate 34 may further include a first axially aft ledge 56 extending upwardly away from the main wall upper surface 37, as shown in detail in
Each of the first and second axially aft ledges 56, 58 may include a tapered axially aft portion 56T, 58T. Each of the first and second axially aft ledges 56, 58 may include fillets 56F, 58F that extend into the main wall upper surface 37 and connect to the fillets 45, 46 of the raised portion 42, as shown in
The locating plate 34 further includes the first and second circumferential ledges 60, 68 arranged on the first and second circumferential sides 39, 40 of the main wall 36, as shown in
In some embodiments, the first and second circumferential ledges 60, 68 may include fillets 61, 69 that extend into the main wall upper surface 37 and connect to the fillets 56F, 58F of the first and second axially aft ledges 56, 58, as shown in
In the illustrative embodiment, the locating plate 34 further includes support extensions 62, 64, 70, 72 extending upwardly away from turbine shroud assembly 124, as shown in
In some embodiments, the first, second, third, and fourth support extensions 62, 64, 70, 72 are formed as columnar posts, as shown in detail in
As shown in 2B-5A, 6A, 7A, and 7B, the first and second support extensions 62, 64 are axially spaced apart from each other, and similarly the third and fourth support extensions 70, 72 are axially spaced apart from each other. In some embodiments, the first and third support extensions 62, 70 are arranged on an axially forwardmost end of the circumferential ledges 60, 68, and the second and fourth support extensions 64, 72 are arranged on an axially aftmost end of the circumferential ledges 60, 68.
Illustratively, the raised portion 42 is positioned on the main wall upper surface 37 circumferentially between the first and second support extensions 62, 64 and the third and fourth support extensions 70, 72. Specifically, the raised portion 42 is located centrally on the main wall 36, being divided in half by the central, axially extending axis 43, as shown in
Illustratively, the locating plate 34 and its components are comprised of metallic materials. In some embodiments, at least the main wall 36 of the locating plate 34 is flexible so as to allow some flexion during coupling of the locating plate 34 to the turbine case 23. In other embodiments, the locating plate 34 and all of its components are flexible. In some embodiments, the locating plate 34 and all of its components except for the four support extensions 62, 64, 70, 72 are flexible.
As can also be seen in
As can be seen in
Moreover, as can be seen in
Another embodiment of a turbine assembly 124 for use with the gas turbine engine 10 is shown in
Similar to the turbine assembly 24 described above, the turbine assembly 124 includes a locating plate 134 for coupling to the turbine case 23 which is similar to the locating plate 34, as shown in
Specifically, the first and second circumferential ledges 160, 168 extend from the axially forward side 141F of the main wall 136 to the axially aft side 141A of the main wall 136, as shown in
As shown in
As can be seen in
As can be seen in
Because the seals 162, 170 are already contacting the turbine case 23 and the locating plate 134 is pulled into even further contact with the turbine case 23 via the tightening of the fastener 90, secure contact of the seals 162, 170 with the radially inwardly facing surface 23S of the turbine case 23 can be assured. Moreover, the contact between the raised portion 142 and the seals 162, 170 with the turbine case 23 dampens vibrations of the locating plate 134.
Moreover, as can be seen in
Another embodiment of a turbine assembly 224 for use with the gas turbine engine 10 is shown in
Similar to the turbine assembly 24 described above, the turbine shroud assembly 224 includes a locating plate 234 for coupling to the turbine case 23 which is similar to the locating plate 34, as shown in
Illustratively, the first anti-rotation extension 280 includes a sloped inner surface 281 and an opposing, first extension surface 282 that faces a first circumferential direction 94, as shown in
In some embodiments, as shown in
As shown in
The vane assembly 288 includes a plurality of vanes 289 circumferentially spaced apart from each other, as shown in
As can be seen in detail in
Illustratively, the first and second anti-rotation protrusions 292, 295 are formed as block-like structures that extend upwardly from the axially aft flange 291B and are circumferentially spaced apart from each other, as shown in
Illustratively, the first and second anti-rotation protrusions 292, 295 are circumferentially spaced apart such that they are configured to engage and contact the anti-rotation extensions 280, 284 of the locating plate 234, as shown in
In some embodiments, the first and second anti-rotation protrusions 292, 295 are circumferentially spaced far enough apart such that at least one of the first and second protrusion surfaces 293, 296 is slightly spaced apart from the corresponding extension surface 282, 286 (shown exaggerated in
A method according to the present disclosure includes a first operational step of arranging a turbine case 23 circumferentially around an axis 11, a second operational step of arranging a turbine shroud assembly 25 including a carrier segment 26 made of metallic materials circumferentially and a blade track segment 30 at least partway around the axis 11 and radially inwardly of the turbine case 23, and a third operational step of coupling the blade track segment 30 to the carrier segment 26.
The method can further include a fourth operational step of coupling the carrier segment 26 to the turbine case 23. The method can further include a fifth operational step of arranging, in a first arrangement, a locating plate 34 with the turbine case 23 axially forward of the carrier segment 26 to block axially forward movement of the carrier segment 26 and prevent separation of the carrier segment 26 from the turbine case 23.
The locating plate includes a main wall 36, a raised portion 42 extending upwardly away from the main wall 36 a first radial distance 62H, 70H, a first support extension 62, 64, 70, 72 extending upwardly away from the main wall 36 a second radial distance 42H and a second support extension 62, 64, 70, 72 circumferentially spaced apart from the first support extension 62, 64, 70, 72 and extending upwardly away from the main wall 36 the second radial distance 42H. The first and second support extensions 62, 64, 70, 72 are circumferentially spaced apart from the raised portion 42. The second radial distance 42H is greater than the first radial distance 62H, 70H such that, in the first arrangement, the first and second support extensions 62, 64, 70, 72 contact the turbine case 23 and the raised portion 42 is spaced apart from the turbine case 23.
The method can further include a sixth operational step of coupling, in a second arrangement, the locating plate 34 to the turbine case 23 such that the first and second support extensions 62, 64, 70, 72 and the raised portion 42 simultaneously contact the turbine case 23 via a fastener 90 extending through the turbine case 23 and the raised portion 42.
While the disclosure has been illustrated and described in detail in the foregoing drawings and description, the same is to be considered as exemplary and not restrictive in character, it being understood that only illustrative embodiments thereof have been shown and described and that all changes and modifications that come within the spirit of the disclosure are desired to be protected.
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