The present invention relates generally to systems and methods for monitoring well formations, and more particularly, to locating sensors used in gathering data in well formations.
The construction of subsurface structures, such as wells for extracting oil, gas, water, minerals, or other materials, or for other purposes, typically involves substantial data gathering and monitoring. The data-gathering and monitoring may involve data relating to a wide variety of physical conditions and characteristics existing in the subsurface structure. Different types of sensors may be used and some may require placement inside the subsurface structure.
Recent advances in semiconductor technology and in nanotechnology have led to the development of extremely small sensors that are able to penetrate porous rock and other subsurface materials. The extent to which the sensors can penetrate the subsurface material in itself provides useful information about the subsurface material. The sensors may also be configured to measure various environmental variables such as temperature, pressure, pH, shear, salinity, and residence time.
These extremely small sensors may be injected in the subsurface material by pushing the sensors through fissures and cracks in the subsurface material using a fluid, such as water. The fluid containing the sensors is pumped into the subsurface structure. The sensors are pushed into the porous subsurface material and acquire data based on the specific sensor type. When the fluid is flushed out of the subsurface structure, the sensors are extracted from the fluid. The data collected by the sensors would then be read from the sensors.
One problem with injecting the sensors into the subsurface material is that it is difficult to determine the location of the sensors in the subsurface material at the time the data was gathered. There is a need for a way of determining the location of the sensors in the subsurface material as the sensors gather data.
To address the foregoing problems, in whole or in part, and/or other problems that may have been observed by persons skilled in the art, the present disclosure provides methods, processes, systems, apparatus, instruments, and/or devices, as described by way of example in implementations set forth below.
According to one implementation, a system is provided for determining the location of sensors embedded in material surrounding a well. In an example system, at least one seismic signal generator is configured to generate a seismic wave signal to communicate information that enables the determination of the sensor location to the sensor. A sensor location apparatus is provided and configured to lower the at least one seismic signal generator into the subsurface structure. A sensor location controller is provided in the sensor location apparatus and configured to actuate generation of the seismic wave signal as the at least one seismic signal generator is lowered into the well.
According to another implementation, a method is provided for determining the location of a plurality of sensors embedded in a subsurface material surrounding a well. At least one seismic signal generator is lowered into the well. At selected depths, a seismic wave signal is transmitted into the subsurface material surrounding the well. The transmitted seismic wave signal is configured to communicate information to enable determination of the location of the sensor that receives the seismic wave signal. The fluid and the sensors are then extracted from the well. The information on each sensor is used to determine the location of the sensor.
Other devices, apparatus, systems, methods, features and advantages of the invention will be or will become apparent to one with skill in the art upon examination of the following figures and detailed description. It is intended that all such additional systems, methods, features and advantages be included within this description, be within the scope of the invention, and be protected by the accompanying claims.
The invention can be better understood by referring to the following figures. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the invention. In the figures, like reference numerals designate corresponding parts throughout the different views.
Disclosed herein are systems, methods, and apparatuses for locating sensors in a subsurface structure. Examples of the systems, methods, and apparatuses may be used in any subsurface structure in which sensors are embedded, or injected into the material of the structure or the material surrounding the structure. The description below refers to a well for petroleum or gas as an example of a subsurface structure in which advantageous use may be made of the examples described below. It is to be understood that the reference to wells or any other example structure is without limitation. The systems, methods and apparatuses may be used in structures other than wells, or any other specifically mentioned structure.
Sensors of the types described below may be used to detect a variety of parameters relating to the material and environment surrounding the sensors when injected into the subsurface material. In a well for oil or gas extraction, the sensors may be configured to measure variables such as temperature, pressure, pH, shear, salinity, and residence time. It is to be understood by those of ordinary skill in the arts that example variables are noted here without limitation. The sensors may be configured to measure any suitable variable whether or not it is mentioned.
A variety of sensor components may be implemented on the sensor 100 depending on the functions that are to be performed by the sensor 100. The sensor 100 in
The non-volatile memory 104 may be provided for storage of data gathered by the individual sensor components on the sensor 100 as described in further detail below. The non-volatile memory 104 may also store identifying information (such as a serial number) and other administrative information that may be managed or used by the controller 102.
The seismic signal sensing device 106 may be any suitable sensing device or component for sensing a seismic wave. Example implementations use MEMS (“microelectromechanical systems”) technology for suitable sensors. The seismic signal sensing device 106 may be an accelerometer, a pressure sensor, or any other type of component that can sense seismic waves. Accelerometers may be constructed with a small proof mass that is suspended with flexible beams that allow the mass to move in one direction. The deflection of the mass may be measured capacitively or with piezo-resistors. Pressure sensors typically have small diaphragms with either a capacitive readout or piezo-resistor bridge to sense the deflections of the diaphragm. The seismic signal sensing device 106 may be configured to measure in three dimensions. For example, one or more accelerometers may be aligned with each of the three spatial axes. The measurements of the three groups of accelerometers may then be used to calculate the precise magnitude and direction of the seismic wave.
The variable sensing device 108 may be any suitable sensor component configured to measure a variable relating to desired information about the environment surrounding the sensor 100. The variable sensing device 108 may be a temperature sensor, a pressure sensor, a pH sensor, or any other type of sensor. In an example implementation, the variable sensing device 108 is not included and the seismic signal sensing device 106 is used for detecting pressure or seismic activity in addition to detecting seismic wave signals for locating the sensor 100 as described below.
The clock 110 may be a suitable processor clock for enabling the processing unit in the controller 102 to operate. The clock 110 may also include counting and timing functions for performing time-related functions as described below.
The sensor 100 in
The sensor 100 may be provided with a power source, which may be a battery. The power source may be connected to a circuit that maintains the power in an ‘off’ or low power state. The power may be turned to an ‘on’ state when the sensor 100 initially detects a seismic wave signal.
The sensor location apparatus 202 may include structure for descending the sensor location apparatus 202 into the well 204. The function of lowering the sensor location apparatus 202 may involve an attached cable, rope, pipe, or other device for suspending the sensor location apparatus 202 during the descent of the sensor location apparatus 202 into the well 204 using methods well known to the industry. During the descent of the sensor location apparatus 202 into the well 204, the depth of each seismic signal generator 212 is monitored and recorded each time the seismic signal generator 212 performs measurement functions. The monitoring of the depths may be performed by the sensor location apparatus controller 210, or by each seismic signal generator 212. The sensor location apparatus 202 may include an enclosure for the sensor location apparatus controller 210 and the at least one seismic signal generator 212a-c, or for the at least one seismic signal generator 212a-c. The enclosure may be sealed sufficiently to keep moisture away from the at least one seismic signal generator 212a-c for applications in which the sensor location apparatus 202 is to be submerged in water or other fluid in the well 204.
In operation, the sensor location apparatus 202 is lowered into the well 204 after a batch of sensors 100 (in
Each of the three seismic signal generators 212a-c in
The seismic signal generators 212a-c may generate the seismic signals based on coding information, which may be communicated from the sensor location apparatus controller 210 or managed by the individual seismic signal generator 212a-c. The coding information may include a correspondence between the identifier and a depth at which the seismic wave signal was transmitted. The seismic wave signal transmitted by the seismic signal generators 212a-c may be modulated to include the coding information. The coding information may then be extracted by the sensors 100 by demodulating the seismic wave signal. The coding information may include any suitable information. In an example implementation, the coding information includes an identifier that may be used to determine the depth in the well 204 at which the seismic wave signal was transmitted. This depth would correspond at least approximately to the depth of the sensor or sensors 100 in the well formation material 204′ that received the seismic wave signal. The depth information would then be stored in the non-volatile memory 104 along with any variables measured at that time.
The seismic signal generators 212a-c may also generate any other coded, or uncoded, seismic wave signals for any other function that includes communicating with the sensors 100. For example, the seismic signal generators 212a-c may transmit a seismic wave signal having both p-wave and s-wave components. The p-wave and s-wave components are elastic seismic waves that may be generated to propagate in the subsurface. The p-waves are formed from alternating compressions and rarefactions. The s-waves are elastic waves that move in a direction that is perpendicular to the direction of the wave as a shear or transverse motion. As the p-wave and s-wave components travel in the well formation material 204′, the velocity of the p-waves is about twice the velocity of the s-waves. This difference in velocity allows the sensor 100 to calculate the distance between the seismic signal generator 212 and the sensor 100. When the sensor 100 detects the p-wave, the sensor begins a timer, which is triggered to stop when the sensor 100 detects the s-wave. The following equation would enable the sensor 100 to determine the distance, d, between the seismic signal generator 212 and sensor 100:
d=(Vp−Vs)×T, Eqn. (1)
The calculated distance d, would then be stored in the non-volatile memory 104, along with any variables measured at that time.
It is noted that
In operation, the sensor location apparatus 302 is being lowered into the well 304. At selected depths or depth intervals, the seismic signal generators 312a-c transmit seismic wave signals into the well formation material 304′. In the example illustrated in
The known time intervals and the measurement of the time of the conduction of the transmitted signals may be used to determine the location of the sensors 320. For example, the seismic signal generators 312a-c may be programmed to transmit seismic wave signals in a sequence separated by predetermined, fixed time intervals. Sensor 320′ in
In operation, the sensor location apparatus 402 is being lowered into the well 404. At selected depths or depth intervals, the seismic signal generators 412a-c transmit seismic wave signals into the well formation material 404′. In the example illustrated in
The known differences in the frequencies of the seismic wave signals 450, 452, 454 and the measurement of the time of the conduction of the transmitted signals may be used to determine the location of the sensors 420. For example, the seismic signal generators 412a-c may be programmed to transmit seismic wave signals 450, 452, 454 either sequentially or at the same time. A sensor 420′ in
The seismic signal generator 512 may transmit seismic wave signals 550, 552 into the well formation material 504′ using a signal conduction path 514. The seismic wave signals 550, 552 may be transmitted at selected depths of the well 502. The seismic wave signals 550, 552 may include a first signal 550 having an identifier corresponding to a known depth in the well 502 at which the first signal 550 is transmitted. The seismic wave signals 552 may also include a second signal 552 having a p-wave and an s-wave component as described above with reference to
At a second depth d=D2, the seismic signal generator performs another first step 621 of generating a second identifier wave 624. The second identifier wave 624 may be modulated to have a second identifier I=I2. A distance measurement wave signal may be transmitted at step 622.
The sensor location apparatus 602 may continue the control of the transmission of the seismic waves during its descent at selected depths. At depth d=Dn, in another first step 630, an n-th identifier wave 634 is transmitted into the well formation material. At step 632, an n-th distance measurement wave signal including a p-wave 636 and an s-wave 638.
It is noted that in the method 600 in
The method 600 assumes that the identifier wave 614, 624, 634 moves substantially horizontally and that the volume of well formation material affected by the wave can be limited. While both conditions may be controlled, another example implementation makes use of waves propagating in a larger volume and having the sensors 620 make use of multiple signal receptions.
At depth d=D2, in a first step 610, a second identifier wave is transmitted by the seismic signal generator. In a second step 622, a second distance measurement signal is transmitted. The second identifier wave and the second distance measurement signal are shown in
Elapsed s-wave times, t1 and t2, may be measured for vectors 670 and 672, respectively. The elapsed s-wave times, t1 and t2, may be used to determine the precise depth of sensor 620 between depth D1 and D2, and the lateral distance to the sensor 620 from the seismic signal generator in the well using triangulation as described above with reference to
Example embodiments provided in accordance with the presently disclosed subject matter include, but are not limited to, the following:
A. A system for determining the location of sensors embedded in material surrounding a well, the system comprising:
A1. The system of embodiment A where the seismic wave signal includes a modulated seismic wave signal configured to communicate an identifier corresponding to a depth of the seismic signal generator that transmitted the seismic wave signal.
A2. The system of embodiment A where the seismic wave signal includes a seismic wave signal having a p-wave or an s-wave component.
A3. The system of embodiment A where the information communicated in the seismic wave signal is stored in the sensor.
A4. The system of embodiment A1 where the seismic signal generator is configured to transmit the modulated seismic wave signal followed by a second seismic wave signal having a p-wave or an s-wave component.
A5. The system of embodiment A1 where the modulated seismic wave signal includes a p-wave or an s-wave component.
A6. The system of embodiment A further comprising at least one additional seismic signal generator, where the at least one seismic signal generator and the at least one additional seismic signal generator are aligned vertically along a path of descent into the well at fixed distances from one another.
A7. The system of embodiment A6 where each seismic signal generator is configured to generate seismic wave signals at a frequency that is different from the frequency used by the other seismic signal generators.
A8. The system of embodiment A6 where each seismic signal generator is configured to generate seismic wave signals repeatedly with a time delay between each generation of seismic wave signals where each seismic signal generator generates the seismic wave signals by controlling the time delay to either be different from the time delay used by the other seismic signal generators, or fixed between the signals generated by the multiple seismic signal generators.
A9. The system of embodiment A where the at least one seismic signal generator is configured to rotate to transmit seismic wave signals along different angles into the well surface.
A10. The system of embodiment A where the at least one seismic signal generator comprises a plurality of signal conduction paths positioned radially around the seismic signal generator to transmit seismic wave signals at different angles without rotating.
B. A method for gathering data relating to a subsurface material surrounding a well comprising:
B1. The method of embodiment B where:
B2. The method of embodiment B1 where the step of storing includes determining a direction of travel for the seismic wave signal.
B3. The method of embodiment B where:
B4. The method of embodiment B3 where the step of storing includes determining a direction of travel for the seismic wave signal.
B5. The method of embodiment B4 where:
B6. The method of embodiment B further comprising:
B7. The method of embodiment B further comprising:
B8. The method of embodiment B7 where each of the seismic signal generators generates the seismic wave signals at different frequencies than the other seismic signal generators.
B9. The method of embodiment B7 where each of the seismic signal generators generates the seismic wave signals repeatedly with either a time delay between seismic wave signal generations that is different than the other seismic signal generators, or a time delay that is fixed between the signals generated by the multiple seismic signal generators.
C. A method for determining the location of a plurality of sensors embedded in a subsurface material surrounding a well, the method comprising:
C1. The method of embodiment C where:
C2. The method of embodiment C1 where the step of storing includes determining a direction of travel for the seismic wave signal.
C3. The method of embodiment C where:
C4. The method of embodiment C3 where the step of storing includes determining a direction of travel for the seismic wave signal.
C5. The method of embodiment C4 where:
C6. The method of embodiment C further comprising:
D. A sensor for detecting variable conditions in a subsurface material surrounding a well, the sensor having a size small enough to travel into the subsurface material, the sensor comprising:
D1. The sensor of embodiment D where the controller is configured to demodulate the detected seismic signal to determine an identifier that was modulated into the seismic signal by a seismic signal generator.
D2. The sensor of embodiment D where the seismic signal sensing device includes at least one seismic sensor aligned with each of the three spatial axes, the controller being further configured to determine a direction of the seismic signal based on measurements along the three spatial axes obtained from the seismic sensors.
D3. The sensor of embodiment D where the seismic signal sensing device is configured to detect a p-wave and an s-wave in the seismic signal, and to determine an elapse time between receipt of the p-wave and receipt of the s-wave.
D4. The sensor of embodiment D where the controller is configured to store information from different seismic signals transmitted from different sources.
In general, terms such as “communicate” and “in . . . communication with” (for example, a first component “communicates with” or “is in communication with” a second component) are used herein to indicate a structural, functional, mechanical, electrical, signal, optical, magnetic, electromagnetic, ionic or fluidic relationship between two or more components or elements. As such, the fact that one component is said to communicate with a second component is not intended to exclude the possibility that additional components may be present between, and/or operatively associated or engaged with, the first and second components.
It will be understood that various aspects or details of the invention may be changed without departing from the scope of the invention. Furthermore, the foregoing description is for the purpose of illustration only, and not for the purpose of limitation—the invention being defined by the claims.
This application is the national stage of International Application No. PCT/US2013/053291, filed Aug. 1, 2013, titled “LOCATION OF SENSORS IN WELL FORMATIONS,” which claims priority of U.S. Provisional Patent Application Ser. No. 61/678,793, filed on Aug. 2, 2012, titled LOCATION OF SENSORS IN WELL FORMATIONS, the contents of both of which are incorporated by reference in this application in their entireties.
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