Lock and emergency release system for power operated doors

Information

  • Patent Grant
  • 6550831
  • Patent Number
    6,550,831
  • Date Filed
    Friday, April 13, 2001
    23 years ago
  • Date Issued
    Tuesday, April 22, 2003
    21 years ago
Abstract
A lock and emergency release system for a door normally power operated by a door operator. The system comprises a lock displaceable between an idle position to a functional position in which opening of the door by the door operator is prevented. An emergency release handle is manually operable for simultaneously displacing the lock to its idle position and releasing the door from the door operator, thereby allowing the door to be manually opened.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to power operated doors and, more particularly, to a lock and emergency release system operable to allow manual movement of such doors under emergency conditions.




2. Description of the Prior Art




Sometimes a power operated sliding door must be prevented from opening, because of a flaw in the door. This is normally done using a standard manual locking mechanism which has to be locked and unlocked using a key. In an emergency, the manual locking mechanism has first to be unlocked with the key and then an emergency release handle can be pulled to release the door from its associated door operator so as to allow the door to be subsequently manually displaced to an open position thereof. This system can be very dangerous in the case of an emergency because a key is required to open the door if the same has been previously locked to prevent operation thereof by the door operator. Furthermore, two operations are required to unlock the door, thereby increasing the time required to open the door.




Accordingly, there is a need for a new door emergency release system which is adapted to simultaneously unlock a power operated door and release the same from its associated door operator without the necessity of a key.




SUMMARY OF THE INVENTION




It is therefore an aim of the present invention to provide a new lock and emergency release system for a power operated door.




It is also an aim of the present invention to provide such a lock and emergency release system which is adapted to enable a normally power operated door to be manually moved to an open position even when the door has been previously locked against opening by the door operator.




It is a further aim of the present invention to provide a relatively simple and reliable lock and emergency release system.




Therefore, in accordance with the present invention, there is provided a lock and emergency release system for a door normally power operated by a door operator, the system comprising a lock displaceable between an idle position to a functional position in which the door operator is prevented from opening the door, at least one emergency release means manually operable for displacing said lock to said idle position thereof and releasing the door from said door operator, thereby allowing the door to be manually opened.











BRIEF DESCRIPTION OF THE DRAWINGS




Having thus generally described the nature of the invention, reference will now be made to the accompanying drawings, showing by way of illustration a preferred embodiment thereof, and in which:





FIG. 1

is a perspective view of a lock and emergency release system in accordance with a first embodiment of the present invention;





FIG. 2

is a top plan view of a main portion of the mechanism of the lock and emergency release system of

FIG. 1

;





FIG. 3

is a perspective view of the main portion of the mechanism illustrated in

FIG. 2

;





FIG. 4

is a perspective view of a pulley forming part of the mechanism illustrated in

FIGS. 1

to


3


;





FIG. 5

is a perspective view of a key drum of a lock forming part of the lock and emergency release system of

FIG. 1

;





FIGS. 6 and 7

are top plan views of a drum spring mechanism used to releasably retain the key drum illustrated in

FIG. 5

in locked and unlocked positions thereof;





FIGS. 8

to


11


are schematic front elevational views of the system of

FIG. 1

, illustrating the operation of the system;





FIGS. 12 and 13

are enlarged front elevational views of the key drum and the main pulley of the system, illustrating how the drum key is rotated from a locked position to an unlocked position by the pulley when an emergency release handle is pulled; and





FIGS. 14 and 15

are enlarged front elevational views of the key drum and the main pulley of the system illustrating how the pulley is disconnected from the key drum when the same is in an unlocked position thereof.











DESCRIPTION OF THE PREFERRED EMBODIMENTS





FIG. 1

illustrates a lock and emergency release system


10


for use with a sliding door (not shown) normally displaced between closed and open positions by a conventional powered door operator partly shown at


12


. The door operator


12


can be of the type typically used in a commuter train or the like for operating all the side doors of the train from a single remote location.




The lock and emergency release system


10


generally includes a lock mechanism


14


for physically preventing sliding movement of the door towards an open position, for instance, when the door has been damaged, and an emergency-release door mechanism


16


, which is operable to simultaneously unlock the lock mechanism


14


and release the sliding door from the power operator door mechanism


12


so as to enable manual movement of the door under emergency conditions.




The door operator


12


includes a linkage (not shown) operatively connected to the door to effect movement thereof in response to the pivotal movement of an arm


18


pivotally mounted at


20


. An electromagnetic unit


22


is provided to pivot the arm


18


between a lock position, as seen in

FIG. 1

, for closing the door and an unlocked position in which the arm


18


is pivoted away from the electro-magnetic unit


22


so as to cause the door to be opened by the linkage.




The lock mechanism


14


and the emergency-release door mechanism


16


are housed in a casing


24


adapted to be mounted to an interior wall


26


adjacent an opening defined therein for receiving the sliding door. A cover


28


is hinged to the casing


24


along a longitudinal edge thereof for selectively preventing and providing access to the interior of the casing


24


. A lock (not shown) is provided to normally lock the cover


28


in the closed position thereof. A glass plate


30


is provided to cover an opening defined in the cover


28


. The glass plate


30


is adapted to be broken to provide access to an emergency release handle


32


, which is adapted to be operated to release the door, regardless of the respective conditions of the door operator


12


and the lock mechanism


14


, as will be seen hereinafter.




An inclined mounting plate


34


is secured to a bottom wall


36


of the casing


24


for providing a mounting surface for the lock mechanism


14


and the emergency-release door mechanism


16


.




The lock mechanism


14


includes a key drum


38


operable to reciprocate a latch bolt


40


between retracted and extended positions in a direction generally perpendicular to the plane of the sliding door. The drum


38


defines a key hole


42


for receiving a key, which is, in turn, adapted to be operated to rotate the drum


38


between locked and unlocked positions to effect displacement of the latch bolt


40


. The drum


38


extends through the mounting plate


34


and is axially retained thereon by a drum retainer


44


secured at one end of the drum


38


on a back side of the mounting plate


34


, as seen in FIG.


2


.




Referring to

FIGS. 6 and 7

, it can be seen that the drum retainer


44


has four peripheral semi-circular recesses


46


distributed along the circumference thereof. A one piece spring clip


48


having a pair of inwardly spring loaded arms


50


connected by an integral loop segment


52


extending about a fixed pin


54


, is provided for engagement in diametrically opposed pairs of recesses


46


in order to releasably maintain the drum


38


in one of the unlocked and locked positions thereof. Upon rotation of the drum


38


from its locked position, as illustrated in

FIG. 6

, the spring-loaded arms


50


of the clip


48


will be pushed out of the recesses


46




a


against their respective biasing forces, as seen in

FIG. 7

, thereby allowing the drum


38


to be rotated to its unlocked position. Once the drum


38


will have been rotated to its unlocked position, the arms


50


, because of their resilient nature, will fall in the second pair of diametrically opposed recesses


46




b


, thereby releasably retaining the drum


38


in its unlocked position. Accordingly, it is only required to overcome the biasing forces of the spring-loaded arms


50


to rotate the drum


38


between the unlocked and locked positions.




As seen in

FIGS. 1 and 3

, an axially extending pin


56


, secured to the drum


38


, is engaged in a slot


58


defined at an inner end of the latch bolt


40


and extending perpendicularly relative thereto. The rotation of the drum


38


will thereby cause the latch bolt


40


to slide linearly relative to the casing


24


. A longitudinal slot


60


is defined along a portion of the length of the bolt


40


for receiving a fixed guide pin


62


projecting at right angle from the mounting plate


34


.




A bolt head


64


is provided at the outer end of the bolt


40


to physically interfere and prevent the opening of the sliding door when the bolt


40


is displaced to the extended position thereof. The bolt head


64


is adapted, when the bolt


40


is extended, to extend across the mouth of a door receiving pocket (not shown) in which the door is received when displaced to its open position.




Limit switches (not shown) are provided to detect the position of the bolt


40


in order to cut power to the door operator


12


when the bolt


40


is displaced to its extended position, thereby disabling the door operator


12


to prevent powered movement of the door in addition to the physical interfering action provided by the bolt head


64


.




As seen in

FIGS. 1

to


4


, the emergency release door mechanism


16


includes a driven pulley


66


which is rotatably mounted about the key drum


38


. The pulley


66


is drivingly connected to the emergency release handle


32


by means of a cable


68


secured at one end thereof to the periphery of the pulley at


70


and at the opposed end thereof to the emergency release handle


38


. The cable


68


extends over a portion of the pulley


66


in a circumferentially extending groove


72


defined therein and then over a guide pulley


74


mounted about a pin


76


extending at right angle from the mounting plate


34


in parallel to the key drum


38


. The cable


68


extends from the guide pulley


74


to a second guide pulley


78


mounted for rotation about an axis perpendicular to the pin


76


and the drum


38


. The cable


68


then extends to the release handle


32


which is, in turn, mounted for pivotal movement about a pivot pin


80


extending in parallel to the plane of the mounting plate


34


and the rotation axis of the second guide pulley


78


. A spring


82


(see

FIG. 2

) is disposed about the pivot pin


80


to normally bias the handle


32


towards the mounting plate


34


in an idle position thereof.




In the event that the handle


32


is pulled away from the mounting plate


34


, the cable


68


will impart a tangential force on the pulley


66


, thereby causing the same to rotate in a counterclockwise direction. The motion imparted to the pulley


66


is transmitted to the door operator


12


via a cable


84


extending in a closed loop over the pulley


66


in a second circumferentially extending groove


86


defined therein and over another pulley


88


mounted on an idle pin


90


located in the vicinity of the arm


18


and the electromagnetic unit


22


of the door operator


12


. As seen in

FIG. 1

, the arm


18


is clipped at a distal end thereof to the cable


84


and, thus, movement of the cable


84


will be transmitted to the arm


18


and vice versa. Therefore, when the electromagnetic unit


22


is operated to pivot the arm


18


away therefrom in order to open the door, a motion is transmitted to the pulley


66


, thereby creating a slack in the cable


68


between the handle


32


and the pulley


66


, as seen in FIG.


11


. Therefore, the handle


32


will remain inert.




In the event that the door is closed and that someone pulls the emergency release handle


32


, the pulley


66


will rotate in a counterclockwise direction to cause the cable


84


to pull the arm


18


away from the electromagnetic unit


22


, thereby releasing the door from the door operator


12


and allowing manual opening of the door.




The emergency release door mechanism


16


further includes a clutch mechanism for selectively connecting and disconnecting the pulley


66


and the drum


38


. More specifically, as seen in

FIG. 4

, the pulley


66


has a semi-cylindrical recess


92


defined in an internal circumferential surface thereof for receiving a torque transferring member provided in the form of a cylinder


94


(see

FIGS. 12

to


15


). The cylinder


94


is trapped in the recess


92


between the pulley


66


and the drum


38


and is constrained to move in a cutout portion


96


defined along about a quarter of the circumference of the drum


38


, as seen in

FIGS. 12

to


15


.




By turning the drum


38


in a clockwise direction to a locked position so as to displace the bolt


40


to the extended position thereof, as illustrated in

FIG. 8

, the cylinder


94


is placed in abutment with one end of the cutout portion


96


(see

FIG. 12

) so that subsequent rotation of the pulley


66


in a counterclockwise direction will cause the drum


38


to rotate therewith. Accordingly, if the emergency handle


32


is subsequently pulled with a view of opening the door, the cable


68


will cause the pulley


66


to rotate in a counterclockwise direction, thereby causing the drum


38


to rotate to an unlocked position thereof to produce the retraction of the bolt


40


, as illustrated in

FIGS. 10 and 13

. Simultaneously, the rotation of the pulley


66


will cause the endless cable


84


to act on the arm


18


to pivot the same away from the electromagnetic unit


22


, thereby releasing the door from the door operator


12


.




Thereafter, if the door operator


12


is activated back to close the door, the arm


18


will pivot towards the electromagnetic unit


22


, as seen in

FIG. 9

, thereby causing the pulley


66


to rotate in a clockwise direction without driving the drum


38


, as seen in FIG.


14


. While the drum


38


is in its unlocked position, the door operator


12


can be activated to open and close the door and the pulley


66


will rotate without driving the drum


38


because the cylinder


94


in displaced within the limits of the cutout portion


96


. If the emergency handle


32


is pulled while the door is opened (i.e. when there is a slack in the cable


68


, between the handle


32


and the pulley


66


, as seen in

FIG. 11

) the cable


68


will only become stretched. However, when the door is closed, the cable


68


is stretched and if a person pulls on the handle


32


, the pulley


66


will rotate in a counterclockwise direction about the drum


38


from the position illustrated in

FIG. 14

to the position illustrated in

FIG. 15

, thereby causing the cable


84


, which runs in a closed loop, to pivot the arm


18


away from the electromagnetic unit


22


to a position wherein the door is released from the door operator


12


.




As seen in

FIG. 1

, an outer emergency handle


98


can be provided on an opposite side of the door for allowing someone to release the door from the door operator


12


and unlock the lock


14


from outside of the enclosure closed by the door. The outer emergency handle


98


is directly connected to the arm


18


via a cable


100


and is thus effective for driving the pulley


66


via the cable


84


, according to the above description.



Claims
  • 1. A lock and emergency release system for a sliding door normally power operated by a door operator, the system comprising a lock displaceable between an idle position to a functional position in which the door operator is prevented from opening the door, at least one emergency release means manually operable for displacing said lock to said idle position thereof and releasing the door from said door operator, thereby allowing the door to be manually opened, said system further includes a driven member for operatively connecting said emergency release means to the door operator, wherein said lock includes a key drum and a latch bolt displaceable by said key drum, said key drum being rotatable between unlocked and locked positions for respectively retracting and extending said latch bolt, said driven member being rotatably mounted about said key drum, and wherein a torque transferring member is provided between said driven member and said key drum for allowing said driven member to rotate said key drum from said locked position to said unlocked position, while allowing said driven member to rotate independently of said key drum between limit positions thereof when said key drum is in said unlocked position.
  • 2. A lock and emergency release system as defined in claim 1, wherein said driven member is operatively connected to said lock when the same is in said functional position thereof, while being free to move with respect thereto when said lock is in said idle position.
  • 3. A lock and emergency release system as defined in claim 2, wherein said torque transferring member is secured to said driven member and is constrained to move in a cutout portion defined along a portion of a circumference of said key drum.
  • 4. A lock and emergency release system as defined in claim 2, wherein said driven member is provided in the form of a pulley mounted about said key drum to transmit a force to the door operator via a cable extending over the pulley.
  • 5. A lock and emergency release system as defined in claim 4, wherein said cable extends in a closed loop over said pulley and another pulley disposed at a remote location relative to said emergency release means, wherein said emergency release means is a handle and wherein said cable is adapted to be connected to the door operator at a location between said pulleys.
  • 6. A lock and emergency release system as defined in claim 5, wherein said emergency release handle is connected to said pulley via a second cable.
  • 7. A lock and emergency release system as defined in claim 6, wherein a second release handle is connected to said first cable at said location thereon.
  • 8. A lock and emergency release system as defined in claim 1, wherein said lock is capable, when displaced to a functional position thereof, to physically interfere with the opening of the door and disable the door operator to prevent powered movement
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Number Name Date Kind
3830017 Markham Aug 1974 A
4103945 Turman Aug 1978 A
4290368 Mazzini Sep 1981 A
5456504 Brillant Oct 1995 A
5486026 Borgardt Jan 1996 A
5511832 Kunzel Apr 1996 A
5771636 Mathis Jun 1998 A
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6216391 Garrett, Jr. Apr 2001 B1