1. Field of the Invention
The present invention relates to door locks, and, more particularly, to a lock assembly having a fire resistant spindle linkage.
2. Description of the Related Art
Some doors and associated lock assemblies, such as those used in commercial buildings, are designed to aid in protecting against the spread of fire by preventing the passage of fire from one room to another. In order to do so, a lock assembly may be designed to ensure that the associated door is maintained in a closed and latched state in the event of fire. In some such lock assemblies, pivot joints in the latch actuation linkage may be designed with internal fusible links which may be melted at fire temperatures to render the latch actuation linkage nonfunctional, and thus the door remains latched. In some situations, however, one or more passageways through the lock mechanism may be open, or become opened as a result of the fire, which potentially may not adequately inhibit the spread of fire.
What is needed in the art is a lock assembly having a fire resistant spindle linkage. The present invention provides such a solution.
The present invention provides a lock assembly having a fire resistant spindle linkage.
The invention, in one form thereof, is directed to a lock assembly for a door. The lock assembly includes an exterior operator assembly having an exterior operator handle, an interior operator assembly having an interior operator handle, and a latch assembly having a bolt actuator mechanism and a bolt. An outer spindle is operatively coupled to the latch assembly and is drivably coupled to the interior operator assembly. The outer spindle has a longitudinal bore. A coupling mechanism is drivably coupled to the outer spindle. A drive assembly is configured to provide a driving rotation. A locking spindle assembly is rotatably received in the longitudinal bore, is drivably engaged with the drive assembly, and is configured to selectively operate the coupling mechanism to drivably couple the exterior operator assembly to the outer spindle upon actuation of the drive assembly. The locking spindle assembly has a fire compliant component made of a first material that melts during a fire to prevent operation of the latch assembly with the exterior operator assembly, and has a fire resistant component made of a second material having a higher melting temperature from that of the first material and configured to block the longitudinal bore of the outer spindle to aid in preventing the spread of the fire through the door via the longitudinal bore.
The invention, in another form thereof, is directed to a spindle assembly for use in a lock assembly. The spindle assembly includes an outer spindle having a longitudinal bore. A locking spindle assembly is rotatably received in the longitudinal bore of the outer spindle. The locking spindle assembly has a fire compliant component and a fire resistant component. The fire compliant component is made of a first material that melts in the event of a fire. The fire resistant component is made from a second material having a higher melting temperature than that of the first material and is configured to block the longitudinal bore of the outer spindle after the melting of the fire compliant component to aid in preventing the spread of the fire through the longitudinal bore.
The invention, in another form thereof, is directed to a lock assembly for use with a door. The lock assembly includes an exterior operator assembly having an exterior operator handle, an interior operator assembly having an interior operator handle, and an electronics assembly including a credential reader and a motor drive assembly electrically coupled to the credential reader. The credential reader is configured to selectively actuate the motor drive assembly. A latch assembly has a bolt actuator mechanism and a bolt. An outer spindle is operatively coupled to the bolt actuator mechanism of the latch assembly, and is drivably coupled to the interior operator assembly. The outer spindle has a longitudinal bore. A coupling mechanism is drivably coupled to the outer spindle, and is configured to selectively couple the exterior operator assembly to the outer spindle. A locking spindle assembly is rotatably received in the longitudinal bore of the outer spindle. The locking spindle includes a locking spindle tail member, a locking actuator spindle, and a locking spindle link. The locking spindle tail member has a first portion configured to be received in the longitudinal bore of the outer spindle. The locking spindle tail member is drivably coupled to the motor drive assembly. The locking actuator spindle has a second portion configured to be received in the longitudinal bore of the outer spindle. The locking actuator spindle is configured to selectively operate the coupling mechanism to drivably couple the exterior operator assembly to the outer spindle upon actuation of the motor drive assembly. The locking spindle link has a first coupling portion configured to connect to the first portion of the locking spindle tail member and has a second coupling portion configured to connect to the second portion of the locking actuator spindle. The locking spindle link is positioned within the longitudinal bore of the outer spindle. Each of the locking spindle tail member and the locking actuator spindle is made of a first material configured to melt in the event of a fire. The locking spindle link is made of a second material having a higher melting temperature than the first material and is configured to block the longitudinal bore of the outer spindle to aid in preventing the spread of the fire through the door via the longitudinal bore of the outer spindle.
The above-mentioned and other features and advantages of this invention, and the manner of attaining them, will become more apparent and the invention will be better understood by reference to the following description of an embodiment of the invention taken in conjunction with the accompanying drawings, wherein:
Corresponding reference characters indicate corresponding parts throughout the several views. The exemplifications set out herein illustrate an embodiment of the invention, and such exemplifications are not to be construed as limiting the scope of the invention in any manner.
Referring now to the drawings and particularly to
Exterior lockset 14 includes an exterior operator assembly 22, a credential reader 24, and an exterior escutcheon 26. Exterior operator assembly 22 includes an exterior operator handle 28.
Interior lockset 16 includes an interior operator assembly 30, a control electronics module 32, an interior escutcheon 34 and a battery cover 36. Interior operator assembly 30 includes an interior operator handle 38. Control electronics module 32 is electrically connected to credential reader 24.
Referring also to
Also shown in
Referring also to
Interior lockset 16 is configured such that during normal operation interior operator handle 38 is always operatively coupled to spindle assembly 46, and in particular, to outer square spindle 48 via inside square drive spindle coupler 42, and in turn to latch assembly 18. As such, in normal operation a rotation of interior operator handle 38 always will result in a retraction of bolt 56. Also, in normal operation motor drive assembly 44 is always operatively coupled to locking spindle assembly 50.
Referring to
The unlocked condition may be achieved by providing a valid credential, e.g., an RFID card, to be read by credential reader 24, which in turn sends a signal to control electronics module 32. Control electronics module 32 then compares the read credential to a database of stored authorized credentials, and if a match is found, responds by operating motor drive assembly 44 to rotate the inner portion, i.e., locking spindle assembly 50, of spindle assembly 46 to activate coupling mechanism 52 to couple exterior operator handle 28 to latch assembly 18 via coupling mechanism 52 and outer square spindle 48 (see also
Additionally, exterior lockset 14 is provided with a mechanical override in the form of a key operated interchangeable keyed lock core 60 that is operatively coupled to coupling mechanism 52, such that a valid operator key may be used to effect a coupling of exterior operator handle 28 to latch assembly 18.
In accordance with an aspect of the present invention, locking spindle assembly 50 is provided with fire compliant and fire resistant components to both render lock assembly 10 inoperable by exterior lockset 14 in the event of a fire, and also to block a potential through hole through spindle assembly 46 to aid in preventing the spread of fire.
Referring now also to
Body 52-1 of coupling mechanism 52 includes a slot 52-2 and a longitudinal opening 52-3. Longitudinal opening 52-3 is co-axial with longitudinal bore 48-3 along axis 58. Slot 52-2 is arranged to perpendicularly intersect longitudinal opening 52-3. A slide member 52-4 is received in slot 52-2 in a sliding arrangement, such that slide member 52-4 is selectively extendable from body 52-1. Slide member 52-4 has a cam opening 52-5 and a coupling tab 52-6. Coupling tab 52-6 is configured to selectively engage a coupling portion of exterior operator assembly 22, such that when so engaged, exterior operator handle 28 is rotatably coupled to square spindle 48 to operate latch assembly 18.
Locking spindle assembly 50 is a three piece elongate sub-assembly, generally round in cross-section, which transfers a torque function that is required to lock and unlock lock assembly 10 via the lifting and lowering of slide member 52-4 of coupling mechanism 52. More particularly, locking spindle assembly 50 includes a locking spindle tail 62, a locking actuator spindle 64, and a locking spindle link 66. Each of locking spindle tail 62, locking actuator spindle 64, and locking spindle link 66 has a cylindrical exterior portion that is received in a snug rotating fit within the longitudinal bore 48-3 of square spindle 48.
Locking spindle tail 62 has a coupling end 62-1 having a pair of diametrically opposed surface recesses 62-2. Likewise, locking actuator spindle 64 has a coupling end 64-1 having a pair of diametrically opposed surface recesses 64-2. In addition, locking actuator spindle 64 includes a cam protrusion 64-3 that is configured to be received in cam opening 52-5 of body 52-1 of coupling mechanism 52, so as to raise or lower slide member 52-4 based on a rotational position of cam protrusion 64-3. A head portion 64-4 of locking actuator spindle 64 is located opposite coupling end 64-1, with cam protrusion 64-3 interposed between head portion 64-4 and coupling end 64-1, and with cam protrusion 64-3 adjacent head portion 64-4.
Locking spindle link 66 is configured as an H-shaped structure having a pair of axially opposed U-shaped clip ends 66-1 and 66-2 that are separated by an interposed solid core 66-3. U-shaped clip end 66-1 includes a pair of diametrically opposed inwardly facing protrusions 66-4 sized and configured to engage the corresponding pair of diametrically opposed surface recesses 62-2 of locking spindle tail 62 in an interlocking relationship and/or a snap fit, so as to connect locking spindle link 66 to locking spindle tail 62. U-shaped clip end 66-2 includes a pair of diametrically opposed inwardly facing protrusions 66-5 sized and configured to engage the corresponding pair of diametrically opposed surface recesses 64-2 of locking actuator spindle 64 in an interlocking relationship and/or a snap fit, so as to connect locking spindle link 66 to locking actuator spindle 64.
Referring particularly to
Locking spindle assembly 50 is then inserted, first end 50-1 first, through longitudinal bore 48-3 of square spindle 48, such that second end 48-2 of square spindle 48 drivably engages body 52-1 of coupling mechanism 52. A snap ring 68 is inserted into a snap ring groove 62-3 of locking spindle tail 62. The resulting assembled arrangement of spindle assembly 46 is illustrated in
Each of the outer square spindle 48 of spindle assembly 46 and the inner locking spindle link 66 of locking spindle assembly 50 that is received in longitudinal bore 48-3 of square spindle 48 is made of a material having a relatively high melting temperature, such as steel or similar alloy. However, each of locking spindle tail 62 and locking actuator spindle 64 is made of a non-steel material, such as zinc, aluminum, polymer, or non-ferrous suitable alloy, having a relatively lower melting temperature.
Thus, in case of a fire, locking spindle tail 62 and locking actuator spindle 64 will melt away, rendering lock assembly 10 inoperable using exterior operator handle 28, i.e., a rotation of exterior operator handle 28 cannot retract bolt 56 of latch assembly 18. However, advantageously, the fire-resistant locking spindle link 66 of locking spindle assembly 50 remains in longitudinal bore 48-3 of square spindle 48, thus completely obstructing the passage through longitudinal bore 48-3 of square spindle 48. Since locking spindle link 66 does not melt away, locking spindle link 66 will remain in the middle of otherwise hollow square spindle 48 to aid in blocking the transfer of fire and/or heat through square spindle 48, and thus aiding in blocking the transfer of fire and/or heat through door 12.
Thus, with locking spindle assembly 50, the locking spindle link 66, e.g., made of steel, is configured to inhibit the spreading of fire and/or heat through door 12 during a fire condition, while locking spindle tail 62 and locking actuator spindle 64, e.g., made of non-steel material having a lower melting temperature than that of locking spindle link 66, are configured to deliver the required functional torque to lock and unlock lock assembly 10 by motor drive assembly 44 during normal operation.
While this invention has been described with respect to embodiments of the invention, the present invention may be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains and which fall within the limits of the appended claims.
This is a non-provisional application based upon U.S. provisional patent application Ser. No. 61/738,984, entitled “LOCK ASSEMBLY HAVING FIRE RESISTANT SPINDLE LINKAGE”, filed Dec. 18, 2012, from which priority is claimed, and which is incorporated herein by reference in its entirety.
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4502720 | Fayerman | Mar 1985 | A |
4667994 | Foshee | May 1987 | A |
4728133 | Valley | Mar 1988 | A |
5380053 | Saino | Jan 1995 | A |
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Number | Date | Country | |
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20140165672 A1 | Jun 2014 | US |
Number | Date | Country | |
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61738984 | Dec 2012 | US |