The present disclosure generally relates to a lock device. In particular, a lock device comprising an electromechanical coupling device, and a lock system comprising such lock device, are provided.
In many existing mechanical lock cylinders, a key is rotated a full turn (360 degrees) between a locked position and an unlocked position, and the user cannot retract the key from the lock cylinder unless the key is positioned in any of these two positions. In order to remove the key, the user thus has to position the key in either the locked position or in the unlocked position, where the key is typically vertically oriented
Some electric lock systems comprise a mechanical lock case and an electric lock device for maneuvering the lock case. The lock device may comprise a rotatable input member, a rotatable output member and an electric coupling device selectively movable between an uncoupled state and a coupled state. A knob may be fixed to the input member for manual rotation of the input member. The output member may be a tailpiece engaging a lock follower of the lock case. By commanding the coupling device to adopt the coupled state, e.g. in response to a granted authorization request, the output member can be rotated by rotation of the knob to effect locking or unlocking of the lock system. The locking may comprise moving a bolt to a locked position in a strike opening of a strike plate. Conversely, the unlocking may comprise retracting the bolt from the strike opening to an unlocked position.
When the coupling device is in the uncoupled state, the knob and the input member can rotate freely. Since the coupling device can be brought to the coupled state at an arbitrary rotational position of the input member, the rotational position of the output member cannot be determined based on a rotational position of the input member. A user does therefore not know whether the lock system is locked or unlocked based on a rotational position of the knob.
In contrast to mechanical lock cylinders, the user of such electric lock system may not always know how much the knob has to be rotated to complete locking or unlocking. There is therefore a risk that the user leaves the lock system with a belief that it is locked when it is actually in a state where the bolt is positioned at an intermediate position between the locked position and the unlocked position. One reason for this risk is that it is easier to let go of the hand from the knob than to retract a key. Furthermore, the lock system may generate some sound when transitioning between the locked state and the unlocked state. Some users may take this sound as an indication that the lock system becomes locked/unlocked, when it does not. Moreover, a hook bolt may not be stable in its intermediate position. There is therefore a risk that the hook bolt moves from the intermediate position to the unlocked position, for example due to vibrations, after the user has intended to lock the lock system. If no measures are taken to prevent a user from leaving the bolt in an intermediate position, the lock system may fail to meet a lock standard.
In order to provide an indication to the user that an electronic lock system is actually locked or actually unlocked, a sensor reading the position of a bolt engaging a strike opening of a strike plate may be provided in a lock case. However, such arrangement complicates the design and makes it very difficult to retrofit an electric lock device to an existing lock case.
One object of the present disclosure is to provide an improved lock device.
A further object of the present disclosure is to provide a lock device enabling an increased level of security.
A still further object of the present disclosure is to provide a lock device enabling an improved user experience.
A still further object of the present disclosure is to provide a lock device that enables or improves retrofit to an existing lock case.
A still further object of the present disclosure is to provide a lock device having a compact design.
A still further object of the present disclosure is to provide a lock device having a less complicated design.
A still further object of the present disclosure is to provide a lock device solving several or all of the foregoing objects in combination.
A still further object of the present disclosure is to provide a lock system comprising a lock device, which lock system solves one, several or all of the foregoing objects.
According to a first aspect, there is provided a lock device comprising an input member rotatable about an input axis; an output member rotatable about an output axis; an electromechanical coupling device configured to adopt an uncoupled state, where rotation of the input member about the input axis is not transmitted to a rotation of the output member about the output axis, and a coupled state, where rotation of the input member about the input axis can be transmitted to a rotation of the output member about the output axis; an electric control system configured to control the coupling device to switch between the uncoupled state and the coupled state; and a sensor in signal communication with the control system, the sensor being configured to generate a position signal indicative of a position of the output member about the output axis.
The lock device enables a human user to easily make sure that the lock system is actually locked or actually unlocked. The lock device therefore improves security.
Due to the sensor, the lock device enables generation of various feedback associated with the actual position of the output member to the user of the lock device. For example, the lock device enables provision of a feedback to the user as to whether or not a lock system comprising the lock device is actually locked or unlocked. The user can thereby be informed as to whether or not the input member has been sufficiently rotated to effect locking or unlocking. Furthermore, this can for example also be valuable in case the user tries to lock the lock system with the lock device when the lock system is already locked from an opposite side of a door leaf, e.g. by means of a thumb turn. The lock device therefore enables an improved user experience.
In the uncoupled state, the input member may be rotated freely about the input axis without causing rotation of the output member about the output axis. In the coupled state, the coupling device may transmit the rotation of the input member about the input axis to a rotation of the output member about the output axis. The input member and the output member may or may not rotate in common when the coupling device adopts the coupled state. Thus, the input axis may or may not be coaxial with the output axis.
The signal communication between the sensor and the control system may be wired or wireless.
The lock device may be configured to be connected to an existing lock case. Due to the sensor, the lock device enables provision of information regarding the locking status of the lock case without using a sensor in the lock case. This greatly facilitates retrofitting of the lock device to an existing lock case and reduces design complexity.
The lock device may comprise an electric user interface. The user interface may comprise a light and/or a display. The user interface may provide various types of feedback associated with the operation of the lock device. The user interface may be in signal communication with the control system.
Alternatively, or in addition, the user interface may be configured to receive a credential from the user. To this end, the user interface may comprise an antenna for wirelessly receiving the credential, for example via RFID (radio-frequency identification), NFC (near-field communication) or BLE (Bluetooth low energy). Alternatively, or in addition, the user interface may be configured to receive the credential by being touched by the user, for example by comprising a keypad, a finger sensor or other biometric sensor.
In any case, the user interface may be configured to send an access signal to the control system based on a received credential from the user. The control system may be configured to evaluate the access signal. Upon granted evaluation, the control system commands the coupling device to switch from the uncoupled state to the coupled state. Upon denied evaluation, the control system does not command the coupling device to switch from the uncoupled state to the coupled state.
The control system may comprise at least one data processing device and at least one memory having at least one computer program stored thereon, the at least one computer program comprising program code which, when executed by the at least one data processing device, causes the at least one data processing device to perform, or command performance of, any step described herein.
The output member may be an output shaft, such as a tailpiece. The input member may be an input shaft.
The output member may be configured to engage a lock follower of a lock case. Thus, by rotating the input member when the coupling device is in the coupled state, the lock follower can be rotated via the output member. In this way, a bolt may be moved between a locked position and an unlocked position to lock and unlock a lock system. The position signal from the sensor can therefore also be indicative of a position of the bolt, e.g. if the bolt is in a locked position, in an unlocked position or in an intermediate position between the locked position and the unlocked position. Should the bolt be moved to the locked position or the unlocked position from an opposite side of a door leaf with respect to the lock device, for example by turning a thumb turn, the new position of the bolt can be detected by the sensor.
The control system may be configured to command issuance of a feedback to a user based on the position signal or an absence of the position signal. The feedback may for example be audible, visual, tactile and/or electric. One example of audible feedback is sound. One example of visual feedback is light. One example of tactile feedback is vibration, e.g. in a knob fixed to the input member. One example of electric feedback is an electric signal sent to an external device, such as a mobile phone. In this case, the mobile phone may in turn provide audible, visual and/or tactile feedback to the user, based on the electric signal. The electric signal may also be sent to a central management system to monitor locking status of a plurality of lock systems. The feedback enables the lock device to function in a manner similar to mechanical lock cylinders, where a key cannot be retracted unless the key is positioned in a distinct position.
The control system may be configured to command issuance of the feedback when the output member is in one of at least one target position.
According to one variant, the control system is configured to command the coupling device to switch from the coupled state to the uncoupled state only when the output member has reached one of the at least one target position. The control system may be configured to command issuance of an alarm in case the output member has not reached one of at least one target position within a time period, for example five seconds.
Alternatively, or in addition, the feedback may be conditional on that the coupling device adopts the uncoupled state. For example, the user may present a credential to the lock device. Upon granted authorization, the coupling device adopts the coupled state. The user may then rotate the input member, for example via a knob, to lock the lock system. The control system may then command the coupling device to adopt the uncoupled state. Upon adopting the uncoupled state, the control system commands issuance of the feedback to the user. In this way, it can be prevented that an unauthorized person unlocks the lock system before the coupling device has adopted the uncoupled state.
The control system may be configured to command issuance of a first type of feedback when the output member is not in a target position, and to command issuance of a second type of feedback, different from the first type of feedback, when the output member is in one of at least one target position.
The at least one target position may comprise a locked target position corresponding to a locked follower position of the lock follower, and an unlocked target position corresponding to an unlocked follower position of the lock follower.
The sensor may be configured to sense the position of the output member. Alternatively, the sensor may be configured to sense a position of a different member from which the position of the output member can be determined, for example via a known transmission ratio of a transmission.
The sensor may be a proximity sensor. Examples of proximity sensors include a Hall effect sensor and an optical sensor.
When the lock device comprises a proximity sensor, the lock device may further comprise at least one proximity target. In this case, proximity of each proximity target, as sensed by the sensor, may correspond to a unique position of the output member about the output axis. The at least one proximity target may be positioned on the output member, or on a different member based on which the rotational position of the output member can be determined.
When the sensor is a Hall effect sensor, each proximity target may be a magnet. The magnets may be of different magnetic strengths and/or having different polarities facing the sensor to make them unique to the sensor. When the sensor is an optical sensor, the sensor may be configured to send light and each proximity target may be a reflector for reflecting the light.
Alternatively, or in addition, the sensor may be configured to determine an absolute position of the output member about the output axis. Such sensor may be an absolute rotary encoder, for example realized by an optical encoder, or by a Hall effect sensor and a multipole encoder ring comprising a plurality of magnets enclosing the output member, such as at least 6 magnets.
The control system may be configured to determine a rotational direction of the output member about the output axis based on the position signal. For example, when the lock device comprises a plurality of unique proximity targets, and/or when the lock device comprises a sensor configured to determine an absolute position of the output member, the control system can also conclude in which direction about the output axis the output member rotates. This may for example be useful in case the lock follower has to be rotated several full turns in order to move the bolt between the locked position and the unlocked position, for example in a triple throw lock case.
The control system may be configured to command issuance of a first type of feedback when the output member rotates in a correct direction, and to command issuance of a second type of feedback, different from the first type of feedback, when the output member rotates in an incorrect direction. A correct direction may be a locking direction when the lock system is unlocked, and/or an unlocking direction when the lock system is locked. Conversely, an incorrect direction may be an unlocking direction when the lock system is already unlocked, and/or a locking direction when the lock system is already locked. The feedback may be of any type according to the present disclosure.
The lock device may further comprise a knob fixed to the input member. The knob may be integrally formed with the input member or rigidly connected, directly or indirectly, to the input member. The user interface may be provided in the knob.
The lock device may further comprise an electromagnetic generator arranged to electrically power the coupling device and the control system. In this case, the generator may be arranged to be driven to harvest electric energy by rotation of the input member about the input axis. The lock device may thus be an energy harvesting lock device. The user may initially rotate the input member to harvest electric energy when the coupling device is in the uncoupled state. The generator may comprise a stator and a rotor rotatable relative to the stator to generate electric energy.
The control system may be configured to determine the position of the output member additionally based on a voltage of the generator. By considering the voltage of the generator, it can be concluded in which direction the input member rotates. The control system may be configured to command issuance of a first type of feedback when the input member rotates in a correct direction, and to command issuance of a second type of feedback, different from the first type of feedback, when the input member rotates in an incorrect direction, in the same way as mentioned above.
The lock device according to the present disclosure can however also function without a generator, for example when the coupling device is electrically powered by a mains supply or purely by a battery.
According to a second aspect, there is provided a lock system comprising a lock case having a lock follower and the lock device according to the first aspect. The output member may engage the lock follower. The output member and the lock follower may for example be arranged to rotate in common about the output axis. The lock case may comprise a bolt movable between a locked position and an unlocked position. The lock case may be configured such that the bolt always moves in response to rotation of the lock follower. The bolt may for example be a latch bolt, a hook bolt or a dead bolt.
The control system may be configured to determine whether the lock case is in a locked position or an unlocked position based on the position signal.
Further details, advantages and aspects of the present disclosure will become apparent from the following description taken in conjunction with the drawings, wherein:
c:
schematically represents positions of the components in
In the following, a lock device comprising an electromechanical coupling device, and a lock system comprising such lock device, will be described. The same or similar reference numerals will be used to denote the same or similar structural features.
The lock device 12a comprises an input shaft 18, an output shaft 20, an electromechanical coupling device 22a and an electric control system 24. The input shaft 18 and the output shaft 20 are examples of an input member and an output member, respectively, according to the present disclosure. The output shaft 20 is here exemplified as a tailpiece. The control system 24 is in signal communication with the coupling device 22a.
The lock device 12a of this example further comprises a knob 26. The knob 26 is here fixed to the input shaft 18. A user may for example grab and rotate the knob 26.
The lock device 12a of this example further comprises a display 28. The display 28 provides one example of a user interface according to the present disclosure. The display 28 is in signal communication with the control system 24. In this example, the display 28 is provided on the knob 26.
The lock device 12a of this example further comprises an electromagnetic generator 30. The generator 30 is arranged to be driven by rotation of the input shaft 18 to harvest electric energy. In this example, the generator 30 is arranged to electrically power the control system 24, the coupling device 22a and the display 28, for example via one or more capacitors.
The lock system 10 of this example further comprises an exterior handle 32a at an exterior side 34a of the door leaf 16, and an interior handle 32b at an interior side 34b of the door leaf 16. As shown in
The lock system 10 of this example further comprises a thumb turn 38 at the interior side 34b. The lock case 14 of this example further comprises an exterior lock follower 40a and an interior lock follower 40b. As shown in
The lock case 14 of this example further comprises a bolt 42, here exemplified as a dead bolt. As an alternative to a dead bolt, the bolt 42 may be a hook bolt. The bolt 42 can be maneuvered by either the lock device 12a or the thumb turn 38. The lock followers 40a and 40b are rotatable between a locked follower position and an unlocked follower position. In the locked follower position, the bolt 42 is in a locked position engaging a strike opening in a strike plate (not shown) in the frame. In the unlocked follower position, the bolt 42 is in an unlocked position retracted from the strike opening.
The lock case 14 further comprises a linkage 44. The linkage 44 is configured to transmit a movement of the lock followers 40a and 40b from the locked follower position to the unlocked follower position to a movement of the bolt 42 from the locked position to the unlocked position, and vice versa. In one alternative example of a lock case according to the present disclosure, the lock case is configured to transmit a movement of a lock follower to a movement of a latch bolt.
The input shaft 18 is rotatable about an input axis 46. The output shaft 20 is rotatable about an output axis 48. In this example, the input axis 46 and the output axis 48 are concentric, i.e. constituted by a common rotation axis.
The lock device 12a of this example further comprises a coupling shaft 50 and a torsion spring 52. The torsion spring 52 is wound around a spring pin 54. The lock device 12a further comprises a stationary structure, here exemplified as a plate 56.
The coupling shaft 50 is linearly movable, here along the input axis 46 and the output axis 48. The coupling shaft 50 is arranged between the input shaft 18 and the output shaft 20.
The coupling shaft 50 comprises a collar 58. Except for the collar 58, the coupling shaft 50 has a uniform polygonal exterior profile along its length, here a hexagonal exterior profile. The coupling shaft 50 is shape-fitted into an input opening 60 in the input shaft 18 and can move axially along the input axis 46 relative to the input shaft 18 while the shape-fit is maintained. The input shaft 18 and the coupling shaft 50 therefore always rotate in common.
The output shaft 20 comprises an output opening 62. The output opening 62 has an interior profile corresponding to the exterior profile of the coupling shaft 50.
The coupling device 22a of this example comprises an actuating member, here exemplified as a nut 64. The nut 64 is linearly movable and comprises an actuating pin 66.
In
The coupling device 22a of this example further comprises a lead screw 70. The nut 64 threadingly engages the lead screw 70.
The coupling device 22a of this example further comprises an electric motor 72. The electric motor 72 comprises a rotatable motor shaft 74. The electric motor 72 is secured to the plate 56. The electric motor 72 is controlled by the control system 24.
The coupling device 22a of this example further comprises a transmission 76. The transmission 76 comprises a first gear wheel 78 and a second gear wheel 80 meshing with the first gear wheel 78. The first gear wheel 78 is fixed to the motor shaft 74. The second gear wheel 80 is fixed to the lead screw 70. The transmission 76 is thus arranged to transmit a rotation of the motor shaft 74 to a rotation of the lead screw 70. The electric motor 72 is thereby arranged to drive the lead screw 70 to rotate.
The torsion spring 52 comprises a first leg 82 and a second leg 84. The first leg 82 and the second leg 84 are movable away from each other against a deformation of the torsion spring 52. In the state of the torsion spring 52 in
When the nut 64 is in the uncoupling actuating position 68 according to
In order to couple the input shaft 18 to the output shaft 20, the electric motor 72 is driven to rotate the lead screw 70, e.g. in response to a granted evaluation of an authorization request. The rotation of the lead screw 70 causes the nut 64 to move linearly (to the right in
As shown in
In
As further shown in
During movement of the nut 64 from the uncoupling actuating position 68 in
Since the coupling shaft 50 is not rotationally aligned with the output shaft 20 in
When the coupling shaft 50 adopts the coupled position 100, the coupling shaft 50 enters the output opening 62 and thereby engages the output shaft 20 by means of a shape fit. A rotation of the input shaft 18 about the input axis 46 is now transmitted by the coupling shaft 50 to a rotation of the output shaft 20 about the output axis 48. When the coupling device 22a is in the coupled state 98 and the coupling shaft 50 is in the coupled position 100, a user can rotate the output shaft 20 by rotating the input shaft 18 by the knob 26 to lock or unlock the lock system 10.
The electric motor 72 may be automatically commanded to drive the lead screw 70 in an opposite direction after expiration of a certain time limit, e.g. five seconds. The rotation of the lead screw 70 thereby causes the nut 64 to move linearly along the actuating axis (to the left in
When the nut 64 moves from the coupling actuating position 98 back to the uncoupling actuating position 68, the actuating pin 66 pushes the second leg 84 (to the left in
Moreover, in
Should the user rotate the knob 26 in an unlocking direction (counterclockwise in
Since the output shaft 20 engages the lock follower 40a, also the lock follower 40a rotates in the clockwise direction. Due to the rotation of the lock follower 40a, the bolt 42 moves from the unlocked position 106 towards the strike opening 110. In
The control system 24 is aware that the bolt 42 is in the intermediate position since the proximity target 88 is not in proximity to the sensor 90, which indicates that the lock follower 40a has left the unlocked follower position 104, which in turn indicates that the bolt 42 has left the unlocked position 106. In response, the control system 24 commands issuance of feedback 114 to the user. The feedback 114 is here exemplified as a yellow light emitted from the display 28. Due to the feedback 114, the user becomes aware that the rotation of the knob 26 is incomplete and that the bolt 42 has not yet been brought to its locked position. The user is therefore guided by the feedback 114 to continue rotating the knob 26.
The above process described in connection with
Moreover, the lock device 12a in
The control system 24 is aware that the bolt 42 is in the intermediate position since the proximity target 88 is in proximity to the sensor 90, which indicates that the lock follower 40a has left the unlocked follower position 104, which in turn indicates that the bolt 42 has left the unlocked position 106. In response, the control system 24 commands issuance of the feedback 114 to the user guiding the user to continue rotating the knob 26. Moreover, the detection of the proximity target 88 indicates clockwise direction of the output shaft 20.
As can be gathered from the two examples in
The coupling device 22b of this example comprises a clutch 124 and an electromechanical actuator 126 controlling the clutch 124. In
While the present disclosure has been described with reference to exemplary embodiments, it will be appreciated that the present invention is not limited to what has been described above. For example, it will be appreciated that the dimensions of the parts may be varied as needed. Accordingly, it is intended that the present invention may be limited only by the scope of the claims appended hereto.
Number | Date | Country | Kind |
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2151538-2 | Dec 2021 | SE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/085600 | 12/13/2022 | WO |