Lock furnished with a replaceable lock core

Information

  • Patent Grant
  • 6644078
  • Patent Number
    6,644,078
  • Date Filed
    Monday, January 27, 2003
    22 years ago
  • Date Issued
    Tuesday, November 11, 2003
    21 years ago
  • Inventors
  • Examiners
    • Knight; Anthony
    • Walsh; John B.
Abstract
A lock furnished with a replaceable lock core, in which the inner lock assembly includes a lock core, a sleeve, and a control ring; the inner lock assembly is mounted in a fixed lock casing; the inner lock assembly and the lock casing are assembled together by means of a catch pin; the key normally used for unlocking the lock can only be turned clockwise without hindering the catching function between he inner lock assembly and the lock casing; when an inner lock assembly is replaced, the key should be inserted for unlocking, and then turned counter-clockwise so as to release the catching function between the lock casing and the inner lock assembly; then, pull the key outwards so as to pull out the inner lock assembly simultaneously, and the replacement of a new lock core for the lock casing is done simply.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention relates to a lock device, and particularly to a lock furnished with a replaceable lock core.




2. Description of the Prior Art




In a conventional cylindrical lock, the inner space of the casing is mounted with an upper tumbler seat and a lower tumbler seat; a plurality of symmetrical tumbler holes are furnished between the upper and lower tumbler seats to be loaded with tumblers and springs respectively; normally, the springs in the tumbler holes will push the front ends of the front tumblers to the positioning edge of the front end of the casing. Since the tumblers are different in length, they can mate with different keys for unlocking; after a correct key is plugged into the cylindrical lock, the unlock grooves on the front end of the cylindrical lock will push the front tumblers to move forwards to an interface between the upper tumbler seat and the lower tumbler seat, i.e., the front tumblers and the rear tumblers are put along a rotary tangent surface; then, a turning and driving plate of the cylindrical key will drive the upper tumbler seat to turn, and a transmission shaft of the upper tumbler seat will drive a driving arm to turn.




In a conventional lock device, the lock lamina or the lock tumblers mounted in a body casing are different in structure, and the key for unlocking the same is also different in structure; therefore, the lock-up function is also different. In the conventional laminated lock structure, the assembling procedures thereof is rather simple aside from the picklock factors; it can obtain a high manufacturing precision without being unlocked with a master key.




In the conventional locks, different locks are substantially different in the structure of their tumblers, i.e., each type of lock has its features; after a given period of being sold, the locking function thereof is subject to being learned or known by other person, and then it is subject to being unlocked easily.




In fact, the locking-up purpose of a lock can be achieved only when the toughness of the structure and the precision of a lock reach a given standard as desired; then, the convenience in use and repair is another consideration to a lock.




SUMMARY OF THE INVENTION




The prime object of the present invention is to provide a lock furnished with a replaceable lock core, in which the lock casing of the cylinder-shaped lock device has a cylindrical hole for mounting an inner lock assembly; the cylindrical hole of a sleeve of the inner lock assembly is to be mounted with a control ring and a lock core; the control ring is furnished with two control cylindrical surfaces having different turning direction, i.e., a key inserted to unlock a lock device in one turning direction, or in another turning direction to pull out an inner lock assembly to replace a new lock core.




Another object of the present invention is to provide a lock furnished with a replaceable lock core, in which the lock casing of the lock device may not be removed upon pulling out the inner lock assembly for replacement so as to minimize the cumbersome steps to the related parts.




Still another object of the present invention is to provide a lock furnished with a replaceable lock core, in which the center cylindrical hole of the lock casing in the lock device is for mounting an inner lock assembly; the key of the lock has a key plate, which is furnished with a positioning block; the length of the positioning block is varied with the function of a key, i.e., a key for unlocking the lock, or a key for replacing an inner lock assembly; to replace an inner lock assembly, the key should be used to unlock the lock core before pulling out the inner lock assembly.




A further object of the present invention is to provide a lock furnished with a replaceable lock core, in which a control ring is mounted in the sleeve of the inner lock assembly; a control cylindrical surface of the control ring is furnished with a guide slot for receiving a key; both sides of the guide slot are furnished with two control cylindrical surfaces respectively with different length; normally, the key is turned clockwise, and the positioning block of the key will turn along the control cylindrical surface for unlocking without hindering the retaining relation between he inner lock assembly and the lock casing.




A still further object of the present invention is to provide a lock furnished with a replaceable lock core, in which the control ring of the inner lock assembly has a control cylindrical surface to be used for replacing an inner lock assembly; in that case, a key with a short positioning block; when the lock core is unlocked, the key is turned clockwise, and then the key is turned counter-clockwise so as to have the positioning block moved along the control cylindrical surface of the control ring; when the transmission shaft of the lower tumbler base is turned, the cut slot thereof will move to the lower end of the catch pin; then, the catch pin will release the catching relation between the inner lock assembly and the lock casing as a result of being pushed by a spring; the inner lock assembly will be pulled out upon the key being pulled, and the replacement of a new lock core in the inner lock assembly is done.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a disassembled view of the present invention, showing the inner lock assembly being removed with a key.





FIG. 2

is a disassembled view of the present invention, showing the parts of the lock.





FIG. 3

is a sectional view of the present invention, showing the structure relation among the assemblies.





FIG. 4

is a sectional view of the present invention, showing a key being inserted into a lock normally.





FIG. 5

is a perspective view of the present invention, showing a fragmental structure of the inner lock assembly.





FIG. 6

is a sectional view of the present invention, showing the relation between the positioning block of a key and the control cylindrical surface thereof.





FIG. 7

is a sectional view of the present invention, showing the catch pin in a catch position.





FIG. 8

is a sectional view of the present invention, showing the transmission shaft as shown in

FIG. 7

being turned.





FIG. 9

is a sectional view of the present invention, showing a key inserted therein to remove an inner lock assembly.





FIG. 10

is a perspective view of the present invention, showing a fragmental structure of the inner lock assembly.





FIG. 11

is a sectional view of the present invention, showing the relation between the positioning block of the key and the control cylindrical surface hereof.





FIG. 12

is a sectional view of the present invention, showing the catch pin in a catch position.





FIG. 13

is a sectional view of the present invention, showing the transmission shaft being turned as shown in FIG.


12


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




This invention relates to a lock furnished with a replaceable lock core; as shown in

FIGS. 1

to


3


, the lock device


10


comprises a lock casing


12


, an inner lock assembly


11


and a key


15


; after the lock casing


12


is fastened in place, the inner lock assembly


11


can be replaced; after a key


15


is unlocking the inner lock assembly


11


, the transmission shaft


17


on the rear end of the lock casing


12


will be turned. The inner lock assembly


11


includes a sleeve


14


, a control ring


16


and a lock core


13


. The inner lock assembly


11


is furnished with a catch pin


21


, which is used to have the inner lock assembly


11


fastened in the cylindrical hole


50


of the lock casing


12


upon the assembly


11


being mounted therein. Normally, the key should be turned clockwise to unlock an inner lock assembly


11


without releasing the catch pin


21


; to remove and replace an inner lock assembly


11


, the key


15


should be turned counter-clockwise so as to release the catch condition between the inner lock assembly


11


and the lock casing


12


, and then pull out the key


15


and the inner lock assembly


11


as well; then, a new lock core can be mounted into the lock casing


12


to provide a new lock.




The cylindrical hole


50


of the lock casing


12


is mounted with a transmission shaft


17


at one end thereof, and the cylindrical hole


50


is mounted with an inner lock assembly


11


; the outer surface of the lock casing


12


is furnished with threads. After the lock casing


12


is mounted in place, it will be fastened in place with a nut; the outer surface of the lock casing


12


is furnished with a catch slot


51


for receiving a catch pin


21


of the inner lock assembly


11


. As soon as the inner lock assembly


11


is mounted in the cylindrical hole


50


of the lock casing


12


, put a short shaft


64


of the catch pin


21


into the catch slot


51


so as to limit the inner lock assembly


11


to move unintentionally; the catch pin


12


can only be released with the key


15


upon unlocking or upon turning counter-clockwise.




The inner lock assembly


11


includes a sleeve


14


, a control ring


16


and a lock core


13


. The outer surface


31


of the sleeve


14


is designed to mate close with the cylindrical hole


50


of the lock casing


12


; the center of the sleeve


14


is furnished with a cylindrical hole


32


for receiving the lock core


13


and the sleeve


14


. The outer end of the cylindrical hole


32


is furnished with a short cylindrical surface


33


having a smaller diameter; after the lock core


13


is mounted into the hollow space of the short cylindrical surface


33


, the stem body


44


of the mid-tumbler base


25


will be mounted therein so as to form into a key groove


57


of a cylinder-shaped key


23


. The sleeve


14


has a central cylindrical hole


32


, which and the short cylindrical surface


33


are formed into a shoulder for mounting a control ring


16


thereon. The outer surface of the control ring


16


has a positioning slot


37


to be engaged with a salient bead


38


on the shoulder of the sleeve


14


to prevent the control ring


16


from turning unintentionally. The center of the control ring


16


has a cylindrical hole


40


which forms into a hole extended and aligned with the short cylindrical surface


33


of the sleeve


14


; the cylindrical hole


40


has an inner cylindrical hole


39


with a larger diameter, which is slightly larger than that of the outer curved surface of the tumbler hole


46


on the upper tumbler base


24


so as to mount around the tumbler hole


46


and to limit the moving distance of every front tumbler


18


of the lock core


13


, i.e., all the tumblers


18


push against to the same curved surface.




Referring to

FIGS. 2

to


8


, the lock core


13


includes an upper tumbler base


24


, a lower tumbler base


26


, a plurality of front tumblers


18


, a plurality of rear tumblers


19


and a plurality of springs


20


; in a FIG., a mid-tumbler base


25


is furnished in order to provide more variety of the tumblers. The upper tumbler base


24


includes a stem body


44


, a ring-shaped disk


58


and a transmission shaft


59


; the outer end of the upper tumbler base


24


is furnished with a stem body


44


with a positioning slot


45


; the diameter of the stem body


44


is designed to fit to the inner diameter of the cylinder-shaped stem


23


of the key


15


so as to guide the center surface of the cylinder-shaped stem


23


; the positioning slot


45


is designed to fit to the corresponding position of the guide slot


34


of the sleeve


14


and the guide slot


43


of the control ring


16


so as to provide a guide function for the inner and outer positioning blocks of the key plate


47


of the cylinder-shaped stem


23


upon the key


15


being plugged in; the upper tumbler base


24


has a ring-shaped disk


58


, of which one end has a transmission shaft


59


; the mid-tumbler base


25


and the lower tumbler base


26


are to be mounted on the transmission shaft


59


. The ring-shaped disk


58


of the upper tumbler base


24


is furnished with a plurality of tumbler holes


46


arranged on the end surface of the ring-shaped disk


58


; the tumbler holes


46


extend through the surfaces of the mid-tumbler base


25


and the lower tumbler base


26


to form into a plurality of tumbler holes aligned and in communication with each other respectively; every tumbler hole is loaded with a spring


20


, a rear tumbler


19


and a front tumbler


18


; then, the lock core


13


is mounted in the cylindrical hole


32


of the sleeve


14


; however, before the lock core


13


is mounted in the cylindrical hole


32


, all the front tumblers


18


projected out of the tumbler holes


6


have different heights respectively, which are used for making the code of each key. After the lock core is mounted in the cylindrical hole


32


, the outer end of the lower tumbler base


26


and the end of the sleeve


14


are placed on the same level; simultaneously, all the tumblers projected out of the tumbler holes


46


of the upper tumbler base


24


are set against the retaining ring


56


of the control ring


16


, i.e., on the same level; in other words, all the front tumblers


18


with different length are set on a rotary tangent plane between the upper tumbler base


24


and the mid-tumbler base


25


.




The outer surface


31


of the sleeve


14


is furnished with a limit slot


35


, which is opposite to the lower tumbler base


26


, and is similar to a conventional key hole. The limit slot


35


has two tangent holes with different diameters; the lower tumbler base


26


is furnished with a cylindrical hole


54


opposite to the limit slot


35


; the catch pin


21


has a large diameter portion to be set in the large hole of the limit slot


35


; after the catch pin


21


is mounted in the cylindrical hole


54


, a spring


22


is mounted on the smaller diameter of a short shaft


64


of the catch pin


21


;




finally, the small diameter shaft


64


at one end of the catch pin


21


is mounted in a small diameter hole


55


, and then the catch pin


21


is set and confined in the cylindrical hole


54


of the lower tumbler base


26


and the round hole


55


of the sleeve


14


. The larger diameter portion of the catch pin


21


is pushed with a spring


22


so as to have its end contacted with the surface of the transmission shaft


59


in the center of the lower tumbler base


26


. The inner lock assembly


11


is assembled and retained with the catch slot


51


of the lock casing


12


by means of the catch pin


21


thereof.




After the inner lock assembly


11


is mounted in the cylindrical hole


50


of the lock casing


12


, the inner lock assembly


11


will be assembled together with the lock casing


12


by means of the catch pin


21


and the catch slot


51


. Normally, the inner lock assembly


11


can be unlocked by inserting the cylinder-shaped stem


23


of the key


15


into the lock to have positioning block


27


of the cylinder-shaped stem


23


of the key


15


inserted into the guide slot


34


; the key slots


30


on the front end of the cylindrical-shaped stem


23


can push against all the front tumblers


18


to move so as to have all the front tumblers


18


and the rear tumblers


19


set on a tangent plane between the upper tumbler base


24


and the mid-tumbler base


25


; then, turn the key


15


clockwise so as to drive the transmission shaft


59


under the lower tumbler base


26


to turn, and the transmission shaft


17


on the rear end of the lock casing


12


will be turned to unlock the lock device.




The positioning block on the cylinder-shaped stem


23


is designed into two kinds of the length; as shown in

FIGS. 2

,


4


to


8


, the key for unlocking the lock device


10


has a longer positioning block


27


; when such a key is inserted into the guide slot


34


of the sleeve


14


, the positioning block


27


can extend into the control cylindrical surface


42


of the control ring


16


. As shown in

FIGS. 2

,


9


to


13


, the key for replacing a lock core


13


has a shorter positioning block


28


; when such a key is inserted into the guide slot


34


of the sleeve


14


, the positioning block


28


will extend into the control cylindrical surface


42


to be turned clockwise, and into the control cylindrical surface


41


to be turned counter-clockwise. Normally, the lock device


10


is unlocked with a key


15


having a longer positioning block


27


. When the key


15


is inserted into the guide slot


34


of the sleeve


14


and into the guide slot


43


of the control ring


16


, every key slot


30


of the cylinder-shaped stem


23


will push every front tumbler


18


to the unlocking position. The positioning block


27


will follow the key


15


to turn clockwise, i.e., to move within a scope as designed in the control cylindrical surface


42


; when it is turned counter-clockwise, it can only return to the guide slot


43


of the control ring


16


as a result of being limited by the stop plane


65


.




Every inner lock assembly


11


is encoded with a code by varying the length of the front tumblers


18


in the lock core


13


. The inner lock assembly


11


and the lock casing


12


are retained together by means of the catch pin


21


. Each inner lock assembly


11


includes two keys basically, i.e., one key used for normally unlocking the lock, and one key used for replacing the block core; in a normal key, the positioning block


27


has a longer length. To unlock a lock device, the positioning block


27


will extend into the guide slot


43


of the control ring


16


, and then turn clockwise along the control cylindrical surface


42


of the control ring


16


; when it is turned counter-clockwise, it will be stopped with the stop plane


65


of the guide slot


43


without moving further. To replace a lock core, the key plate


47


of the key with a shorter positioning block


28


is to be used in the same way as the normal key, i.e., the key slots


30


of the cylinder-shaped stem


23


will push the front tumblers


18


to the unlocked position; when the shorter positioning block


28


is turned clockwise, it will move along the control cylindrical surface


42


of the control ring


16


; in that case, the surface of the transmission shaft


59


under the lower tumbler base


26


is in contact with the inner end of the catch pin


21


i.e., the catch pin


21


is unable to move inwards; the inner lock assembly


11


is engaged with the short shaft


64


of the catch pin


21


.




As shown in

FIGS. 5 and 8

, the control ring


16


in the cylindrical hole


32


of the Sleeve


14


has a guide slot


43


, beside which there is a deeper control cylindrical surface


42


, which enable the key to plug in for unlocking the lock; then, the positioning block


27


of the key can turn along the control cylindrical surface


42


clockwise; one side of the guide slot


43


has a shallow control cylindrical surface


41


for receiving a key which is used for replacing a lock core as shown in

FIGS. 10 and 11

; when such a key is plugged in, the short positioning block


28


can turn along the control cylindrical surface


2


clockwise, and the key can unlock the lock. When the key is tuned counter-clockwise, the short positioning block


28


will turn along the control cylindrical surface


41


of the control ring


16


without being hindered.




When use a key


15


which is designed to replace an inner lock assembly


11


, the key slots


30


of the cylinder-shaped stem


23


are used for pushing the front tumblers


18


to the unlocking position; when the key


15


is turned counter-clockwise, it will drive the upper tumbler base


24


to move; since the transmission shaft


59


of the lower tumbler base


26


and the upper tumbler base


24


are one assembly; the transmission shaft


59


and the upper tumbler base


24


can turn counter-clockwise simultaneously; then, the cut slot


53


on the transmission shaft


59


would have the catch pin


21


to moved counter-clockwise and slowly until the positioning block


28


of the key


15


being stopped. The catch pin


21


mounted in the cylindrical hole


54


of the lower tumbler base


26


is turned together with the transmission shaft


59


as a result of being pushed with a spring


22


, and the catch pin will move into the cut slot


53


slowly until the short shaft


64


of the catch pin


21


and the surface of the lower tumbler base


26


being set on the same level; in that case, the outer surface


31


of the inner lock assembly


11


will disengage from the cylindrical hole


50


of the lock casing


12


; then, pull the key


15


outwards so as to have the inner lock assembly


11


separated from the lock casing.




After the inner lock assembly


11


is pulled out of the lock casing


12


fixed on a plane, the previous inner lock assembly


11


may be mounted back, or a new lock core


13


fitted to the inner lock assembly


11


may be mounted therein. Before mounting a new lock corel


3


in place, a key


15


should be plugged into the guide slot of a new inner lock assembly, and turn it counter-clockwise so as to drive the transmission shaft


59


of the lower tumbler base


26


to turn, and to have catch pin


21


retracted into the surface of the limit slot


35


; then, the catch pin would not hinder the new inner lock assembly to mount into the cylindrical hole


50


of the lock casing


12


. After the new inner lock assembly is mounted in place, turn the key


15


clockwise until to the guide slot


34


, and then pull out the key


15


to complete the replacement without damaging the lock casing


12


.




The length of the positioning block of the cylinder-shaped stem


23


determines a key for normal unlocking a lock, or for replacing an inner lock assembly


11


, and it is easy to identify a key. Simply, the front end of the lock core


13


is furnished with a control ring


16


to facilitate controlling the turning direction; a conventional catch pin


21


is furnished to have the inner lock assembly


11


and the lock casing


12


engaged together. When the inner lock assembly


11


is replaced for the lock device


10


, the related parts connected with the transmission shaft


17


on rear end of the lock casing


12


would not be damaged, i.e., the replacement can be done simply by plugging the key


15


, unlocking, turning counter-clockwise, and pulling the inner lock assembly


11


out; mount a new inner lock assembly


11


therein; then, plug the key


15


in and turn it counter-clockwise, and plug the inner lock assembly into the cylindrical hole


50


of the lock casing


12


, and then turn it clockwise and pull out the key


15


; the replacement of an inner lock assembly


11


is completed.




According to the description of the aforesaid embodiments, the features and structure of the present invention have been disclosed completely; it is apparent that the present invention has provide an obvious improvement, which is never anticipated and achieved by any person in the field; therefore, the structure of the present invention is deemed unique.



Claims
  • 1. A lock furnished with a replaceable lock core, comprising:a lock casing furnished with a cylindrical hole for mounting an inner lock assembly, and said lock casing also furnished with a catch slot so as to have said lock casing and said inner lock assembly engaged together; an inner lock assembly including: a sleeve being a cylindrical member, and furnished with a limit slot for receiving a catch pin, and center thereof furnished with a cylindrical hole for mounting a control ring and a lock core; a control ring mounted in said cylindrical hole of said sleeve; inner surface of said control ring furnished with a guide slot, of which one side furnished with a deeper control cylindrical surface, while other side thereof furnished with a shallow control cylindrical surface; a lock core, including an upper tumbler base, a lower tumbler base, a plurality of front tumblers, of rear tumblers and of springs; one side of said lower tumbler base furnished with a cylindrical hole for receiving a catch pin and a spring; a transmission shaft of said lower tumbler base furnished with a cut slot which is beside said cylindrical hole for mounting a catch pin; a key having a cylinder-shaped stem, and front end thereof furnished with a plurality of key slots, and front end of a key plate furnished with a positioning block having different length.
  • 2. A lock furnished with a replaceable lock core as claimed in claim 1, wherein said control ring of said inner lock assembly has an outer cylindrical hole with a diameter being equal to that of end surface of said sleeve, and diameter of inner cylindrical hole thereof being slightly larger than outer diameter of said upper tumbler base of said lock core; a retaining ring surface between an inner and an outer cylindrical holes being pushed against with end of each of said front tumblers of said lock core.
  • 3. A lock furnished with a replaceable lock core as claimed in claim 1, wherein a short cylindrical surface of said sleeve in said inner lock assembly is furnished with a guide slot; said control ring in said short cylindrical surface of said sleeve being furnished with a guide slot having the same diameter as aforesaid guide slot, of which one side being furnished with a deeper control cylindrical surface, while other side thereof being furnished with a shallow control cylindrical surface.
  • 4. A lock furnished with a replaceable lock core as claimed in claim 1, wherein front end of a key plate of said key is furnished with a positioning block, which being designed to fit to depth of a longer control cylindrical surface for normal unlocking; upon said key plugged in along a guide slot of said inner lock assembly, and then turning said positioning block clockwise along said longer control cylindrical surface.
  • 5. A lock furnished with a replaceable lock core as claimed in claim 1, wherein front end of a key plate of said key is furnished with a positioning block which being designed to fit to depth of a shorter control cylindrical surface for replacing an inner lock assembly; upon said key plugged in along a guide slot of said inner lock assembly, and then turning said positioning block counter-clockwise along said shorter control cylindrical surface.
  • 6. A lock furnished with a replaceable lock core as claimed in claim 1, wherein surface of said lower tumbler base in said lock core is furnished with a round hole for receiving a catch pin and a spring; after said lock core being mounted in a cylindrical hole of said sleeve, inner end of said catch pin pushing against a surface of said transmission shaft, while outer end thereof being a shorter shaft with a smaller diameter to extend through a limit slot.
  • 7. A lock furnished with a replaceable lock core as claimed in claim 1, wherein center of said lower tumbler base in said lock core is furnished with a transmission shaft, of which one side furnished with a cut slot; upon said cut slot moved under said catch pin, outer end of said catch pin being set at same level with said outer surface of said sleeve.
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