Information
-
Patent Grant
-
6644078
-
Patent Number
6,644,078
-
Date Filed
Monday, January 27, 200322 years ago
-
Date Issued
Tuesday, November 11, 200321 years ago
-
Inventors
-
-
Examiners
- Knight; Anthony
- Walsh; John B.
-
CPC
-
US Classifications
Field of Search
US
- 070 491
- 070 371
- 070 357
- 070 373
- 070 367
- 070 369
- 070 375
- 070 404
- 070 490
- 070 378
- 070 351
- 070 360
-
International Classifications
-
Abstract
A lock furnished with a replaceable lock core, in which the inner lock assembly includes a lock core, a sleeve, and a control ring; the inner lock assembly is mounted in a fixed lock casing; the inner lock assembly and the lock casing are assembled together by means of a catch pin; the key normally used for unlocking the lock can only be turned clockwise without hindering the catching function between he inner lock assembly and the lock casing; when an inner lock assembly is replaced, the key should be inserted for unlocking, and then turned counter-clockwise so as to release the catching function between the lock casing and the inner lock assembly; then, pull the key outwards so as to pull out the inner lock assembly simultaneously, and the replacement of a new lock core for the lock casing is done simply.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to a lock device, and particularly to a lock furnished with a replaceable lock core.
2. Description of the Prior Art
In a conventional cylindrical lock, the inner space of the casing is mounted with an upper tumbler seat and a lower tumbler seat; a plurality of symmetrical tumbler holes are furnished between the upper and lower tumbler seats to be loaded with tumblers and springs respectively; normally, the springs in the tumbler holes will push the front ends of the front tumblers to the positioning edge of the front end of the casing. Since the tumblers are different in length, they can mate with different keys for unlocking; after a correct key is plugged into the cylindrical lock, the unlock grooves on the front end of the cylindrical lock will push the front tumblers to move forwards to an interface between the upper tumbler seat and the lower tumbler seat, i.e., the front tumblers and the rear tumblers are put along a rotary tangent surface; then, a turning and driving plate of the cylindrical key will drive the upper tumbler seat to turn, and a transmission shaft of the upper tumbler seat will drive a driving arm to turn.
In a conventional lock device, the lock lamina or the lock tumblers mounted in a body casing are different in structure, and the key for unlocking the same is also different in structure; therefore, the lock-up function is also different. In the conventional laminated lock structure, the assembling procedures thereof is rather simple aside from the picklock factors; it can obtain a high manufacturing precision without being unlocked with a master key.
In the conventional locks, different locks are substantially different in the structure of their tumblers, i.e., each type of lock has its features; after a given period of being sold, the locking function thereof is subject to being learned or known by other person, and then it is subject to being unlocked easily.
In fact, the locking-up purpose of a lock can be achieved only when the toughness of the structure and the precision of a lock reach a given standard as desired; then, the convenience in use and repair is another consideration to a lock.
SUMMARY OF THE INVENTION
The prime object of the present invention is to provide a lock furnished with a replaceable lock core, in which the lock casing of the cylinder-shaped lock device has a cylindrical hole for mounting an inner lock assembly; the cylindrical hole of a sleeve of the inner lock assembly is to be mounted with a control ring and a lock core; the control ring is furnished with two control cylindrical surfaces having different turning direction, i.e., a key inserted to unlock a lock device in one turning direction, or in another turning direction to pull out an inner lock assembly to replace a new lock core.
Another object of the present invention is to provide a lock furnished with a replaceable lock core, in which the lock casing of the lock device may not be removed upon pulling out the inner lock assembly for replacement so as to minimize the cumbersome steps to the related parts.
Still another object of the present invention is to provide a lock furnished with a replaceable lock core, in which the center cylindrical hole of the lock casing in the lock device is for mounting an inner lock assembly; the key of the lock has a key plate, which is furnished with a positioning block; the length of the positioning block is varied with the function of a key, i.e., a key for unlocking the lock, or a key for replacing an inner lock assembly; to replace an inner lock assembly, the key should be used to unlock the lock core before pulling out the inner lock assembly.
A further object of the present invention is to provide a lock furnished with a replaceable lock core, in which a control ring is mounted in the sleeve of the inner lock assembly; a control cylindrical surface of the control ring is furnished with a guide slot for receiving a key; both sides of the guide slot are furnished with two control cylindrical surfaces respectively with different length; normally, the key is turned clockwise, and the positioning block of the key will turn along the control cylindrical surface for unlocking without hindering the retaining relation between he inner lock assembly and the lock casing.
A still further object of the present invention is to provide a lock furnished with a replaceable lock core, in which the control ring of the inner lock assembly has a control cylindrical surface to be used for replacing an inner lock assembly; in that case, a key with a short positioning block; when the lock core is unlocked, the key is turned clockwise, and then the key is turned counter-clockwise so as to have the positioning block moved along the control cylindrical surface of the control ring; when the transmission shaft of the lower tumbler base is turned, the cut slot thereof will move to the lower end of the catch pin; then, the catch pin will release the catching relation between the inner lock assembly and the lock casing as a result of being pushed by a spring; the inner lock assembly will be pulled out upon the key being pulled, and the replacement of a new lock core in the inner lock assembly is done.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a disassembled view of the present invention, showing the inner lock assembly being removed with a key.
FIG. 2
is a disassembled view of the present invention, showing the parts of the lock.
FIG. 3
is a sectional view of the present invention, showing the structure relation among the assemblies.
FIG. 4
is a sectional view of the present invention, showing a key being inserted into a lock normally.
FIG. 5
is a perspective view of the present invention, showing a fragmental structure of the inner lock assembly.
FIG. 6
is a sectional view of the present invention, showing the relation between the positioning block of a key and the control cylindrical surface thereof.
FIG. 7
is a sectional view of the present invention, showing the catch pin in a catch position.
FIG. 8
is a sectional view of the present invention, showing the transmission shaft as shown in
FIG. 7
being turned.
FIG. 9
is a sectional view of the present invention, showing a key inserted therein to remove an inner lock assembly.
FIG. 10
is a perspective view of the present invention, showing a fragmental structure of the inner lock assembly.
FIG. 11
is a sectional view of the present invention, showing the relation between the positioning block of the key and the control cylindrical surface hereof.
FIG. 12
is a sectional view of the present invention, showing the catch pin in a catch position.
FIG. 13
is a sectional view of the present invention, showing the transmission shaft being turned as shown in FIG.
12
.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
This invention relates to a lock furnished with a replaceable lock core; as shown in
FIGS. 1
to
3
, the lock device
10
comprises a lock casing
12
, an inner lock assembly
11
and a key
15
; after the lock casing
12
is fastened in place, the inner lock assembly
11
can be replaced; after a key
15
is unlocking the inner lock assembly
11
, the transmission shaft
17
on the rear end of the lock casing
12
will be turned. The inner lock assembly
11
includes a sleeve
14
, a control ring
16
and a lock core
13
. The inner lock assembly
11
is furnished with a catch pin
21
, which is used to have the inner lock assembly
11
fastened in the cylindrical hole
50
of the lock casing
12
upon the assembly
11
being mounted therein. Normally, the key should be turned clockwise to unlock an inner lock assembly
11
without releasing the catch pin
21
; to remove and replace an inner lock assembly
11
, the key
15
should be turned counter-clockwise so as to release the catch condition between the inner lock assembly
11
and the lock casing
12
, and then pull out the key
15
and the inner lock assembly
11
as well; then, a new lock core can be mounted into the lock casing
12
to provide a new lock.
The cylindrical hole
50
of the lock casing
12
is mounted with a transmission shaft
17
at one end thereof, and the cylindrical hole
50
is mounted with an inner lock assembly
11
; the outer surface of the lock casing
12
is furnished with threads. After the lock casing
12
is mounted in place, it will be fastened in place with a nut; the outer surface of the lock casing
12
is furnished with a catch slot
51
for receiving a catch pin
21
of the inner lock assembly
11
. As soon as the inner lock assembly
11
is mounted in the cylindrical hole
50
of the lock casing
12
, put a short shaft
64
of the catch pin
21
into the catch slot
51
so as to limit the inner lock assembly
11
to move unintentionally; the catch pin
12
can only be released with the key
15
upon unlocking or upon turning counter-clockwise.
The inner lock assembly
11
includes a sleeve
14
, a control ring
16
and a lock core
13
. The outer surface
31
of the sleeve
14
is designed to mate close with the cylindrical hole
50
of the lock casing
12
; the center of the sleeve
14
is furnished with a cylindrical hole
32
for receiving the lock core
13
and the sleeve
14
. The outer end of the cylindrical hole
32
is furnished with a short cylindrical surface
33
having a smaller diameter; after the lock core
13
is mounted into the hollow space of the short cylindrical surface
33
, the stem body
44
of the mid-tumbler base
25
will be mounted therein so as to form into a key groove
57
of a cylinder-shaped key
23
. The sleeve
14
has a central cylindrical hole
32
, which and the short cylindrical surface
33
are formed into a shoulder for mounting a control ring
16
thereon. The outer surface of the control ring
16
has a positioning slot
37
to be engaged with a salient bead
38
on the shoulder of the sleeve
14
to prevent the control ring
16
from turning unintentionally. The center of the control ring
16
has a cylindrical hole
40
which forms into a hole extended and aligned with the short cylindrical surface
33
of the sleeve
14
; the cylindrical hole
40
has an inner cylindrical hole
39
with a larger diameter, which is slightly larger than that of the outer curved surface of the tumbler hole
46
on the upper tumbler base
24
so as to mount around the tumbler hole
46
and to limit the moving distance of every front tumbler
18
of the lock core
13
, i.e., all the tumblers
18
push against to the same curved surface.
Referring to
FIGS. 2
to
8
, the lock core
13
includes an upper tumbler base
24
, a lower tumbler base
26
, a plurality of front tumblers
18
, a plurality of rear tumblers
19
and a plurality of springs
20
; in a FIG., a mid-tumbler base
25
is furnished in order to provide more variety of the tumblers. The upper tumbler base
24
includes a stem body
44
, a ring-shaped disk
58
and a transmission shaft
59
; the outer end of the upper tumbler base
24
is furnished with a stem body
44
with a positioning slot
45
; the diameter of the stem body
44
is designed to fit to the inner diameter of the cylinder-shaped stem
23
of the key
15
so as to guide the center surface of the cylinder-shaped stem
23
; the positioning slot
45
is designed to fit to the corresponding position of the guide slot
34
of the sleeve
14
and the guide slot
43
of the control ring
16
so as to provide a guide function for the inner and outer positioning blocks of the key plate
47
of the cylinder-shaped stem
23
upon the key
15
being plugged in; the upper tumbler base
24
has a ring-shaped disk
58
, of which one end has a transmission shaft
59
; the mid-tumbler base
25
and the lower tumbler base
26
are to be mounted on the transmission shaft
59
. The ring-shaped disk
58
of the upper tumbler base
24
is furnished with a plurality of tumbler holes
46
arranged on the end surface of the ring-shaped disk
58
; the tumbler holes
46
extend through the surfaces of the mid-tumbler base
25
and the lower tumbler base
26
to form into a plurality of tumbler holes aligned and in communication with each other respectively; every tumbler hole is loaded with a spring
20
, a rear tumbler
19
and a front tumbler
18
; then, the lock core
13
is mounted in the cylindrical hole
32
of the sleeve
14
; however, before the lock core
13
is mounted in the cylindrical hole
32
, all the front tumblers
18
projected out of the tumbler holes
6
have different heights respectively, which are used for making the code of each key. After the lock core is mounted in the cylindrical hole
32
, the outer end of the lower tumbler base
26
and the end of the sleeve
14
are placed on the same level; simultaneously, all the tumblers projected out of the tumbler holes
46
of the upper tumbler base
24
are set against the retaining ring
56
of the control ring
16
, i.e., on the same level; in other words, all the front tumblers
18
with different length are set on a rotary tangent plane between the upper tumbler base
24
and the mid-tumbler base
25
.
The outer surface
31
of the sleeve
14
is furnished with a limit slot
35
, which is opposite to the lower tumbler base
26
, and is similar to a conventional key hole. The limit slot
35
has two tangent holes with different diameters; the lower tumbler base
26
is furnished with a cylindrical hole
54
opposite to the limit slot
35
; the catch pin
21
has a large diameter portion to be set in the large hole of the limit slot
35
; after the catch pin
21
is mounted in the cylindrical hole
54
, a spring
22
is mounted on the smaller diameter of a short shaft
64
of the catch pin
21
;
finally, the small diameter shaft
64
at one end of the catch pin
21
is mounted in a small diameter hole
55
, and then the catch pin
21
is set and confined in the cylindrical hole
54
of the lower tumbler base
26
and the round hole
55
of the sleeve
14
. The larger diameter portion of the catch pin
21
is pushed with a spring
22
so as to have its end contacted with the surface of the transmission shaft
59
in the center of the lower tumbler base
26
. The inner lock assembly
11
is assembled and retained with the catch slot
51
of the lock casing
12
by means of the catch pin
21
thereof.
After the inner lock assembly
11
is mounted in the cylindrical hole
50
of the lock casing
12
, the inner lock assembly
11
will be assembled together with the lock casing
12
by means of the catch pin
21
and the catch slot
51
. Normally, the inner lock assembly
11
can be unlocked by inserting the cylinder-shaped stem
23
of the key
15
into the lock to have positioning block
27
of the cylinder-shaped stem
23
of the key
15
inserted into the guide slot
34
; the key slots
30
on the front end of the cylindrical-shaped stem
23
can push against all the front tumblers
18
to move so as to have all the front tumblers
18
and the rear tumblers
19
set on a tangent plane between the upper tumbler base
24
and the mid-tumbler base
25
; then, turn the key
15
clockwise so as to drive the transmission shaft
59
under the lower tumbler base
26
to turn, and the transmission shaft
17
on the rear end of the lock casing
12
will be turned to unlock the lock device.
The positioning block on the cylinder-shaped stem
23
is designed into two kinds of the length; as shown in
FIGS. 2
,
4
to
8
, the key for unlocking the lock device
10
has a longer positioning block
27
; when such a key is inserted into the guide slot
34
of the sleeve
14
, the positioning block
27
can extend into the control cylindrical surface
42
of the control ring
16
. As shown in
FIGS. 2
,
9
to
13
, the key for replacing a lock core
13
has a shorter positioning block
28
; when such a key is inserted into the guide slot
34
of the sleeve
14
, the positioning block
28
will extend into the control cylindrical surface
42
to be turned clockwise, and into the control cylindrical surface
41
to be turned counter-clockwise. Normally, the lock device
10
is unlocked with a key
15
having a longer positioning block
27
. When the key
15
is inserted into the guide slot
34
of the sleeve
14
and into the guide slot
43
of the control ring
16
, every key slot
30
of the cylinder-shaped stem
23
will push every front tumbler
18
to the unlocking position. The positioning block
27
will follow the key
15
to turn clockwise, i.e., to move within a scope as designed in the control cylindrical surface
42
; when it is turned counter-clockwise, it can only return to the guide slot
43
of the control ring
16
as a result of being limited by the stop plane
65
.
Every inner lock assembly
11
is encoded with a code by varying the length of the front tumblers
18
in the lock core
13
. The inner lock assembly
11
and the lock casing
12
are retained together by means of the catch pin
21
. Each inner lock assembly
11
includes two keys basically, i.e., one key used for normally unlocking the lock, and one key used for replacing the block core; in a normal key, the positioning block
27
has a longer length. To unlock a lock device, the positioning block
27
will extend into the guide slot
43
of the control ring
16
, and then turn clockwise along the control cylindrical surface
42
of the control ring
16
; when it is turned counter-clockwise, it will be stopped with the stop plane
65
of the guide slot
43
without moving further. To replace a lock core, the key plate
47
of the key with a shorter positioning block
28
is to be used in the same way as the normal key, i.e., the key slots
30
of the cylinder-shaped stem
23
will push the front tumblers
18
to the unlocked position; when the shorter positioning block
28
is turned clockwise, it will move along the control cylindrical surface
42
of the control ring
16
; in that case, the surface of the transmission shaft
59
under the lower tumbler base
26
is in contact with the inner end of the catch pin
21
i.e., the catch pin
21
is unable to move inwards; the inner lock assembly
11
is engaged with the short shaft
64
of the catch pin
21
.
As shown in
FIGS. 5 and 8
, the control ring
16
in the cylindrical hole
32
of the Sleeve
14
has a guide slot
43
, beside which there is a deeper control cylindrical surface
42
, which enable the key to plug in for unlocking the lock; then, the positioning block
27
of the key can turn along the control cylindrical surface
42
clockwise; one side of the guide slot
43
has a shallow control cylindrical surface
41
for receiving a key which is used for replacing a lock core as shown in
FIGS. 10 and 11
; when such a key is plugged in, the short positioning block
28
can turn along the control cylindrical surface
2
clockwise, and the key can unlock the lock. When the key is tuned counter-clockwise, the short positioning block
28
will turn along the control cylindrical surface
41
of the control ring
16
without being hindered.
When use a key
15
which is designed to replace an inner lock assembly
11
, the key slots
30
of the cylinder-shaped stem
23
are used for pushing the front tumblers
18
to the unlocking position; when the key
15
is turned counter-clockwise, it will drive the upper tumbler base
24
to move; since the transmission shaft
59
of the lower tumbler base
26
and the upper tumbler base
24
are one assembly; the transmission shaft
59
and the upper tumbler base
24
can turn counter-clockwise simultaneously; then, the cut slot
53
on the transmission shaft
59
would have the catch pin
21
to moved counter-clockwise and slowly until the positioning block
28
of the key
15
being stopped. The catch pin
21
mounted in the cylindrical hole
54
of the lower tumbler base
26
is turned together with the transmission shaft
59
as a result of being pushed with a spring
22
, and the catch pin will move into the cut slot
53
slowly until the short shaft
64
of the catch pin
21
and the surface of the lower tumbler base
26
being set on the same level; in that case, the outer surface
31
of the inner lock assembly
11
will disengage from the cylindrical hole
50
of the lock casing
12
; then, pull the key
15
outwards so as to have the inner lock assembly
11
separated from the lock casing.
After the inner lock assembly
11
is pulled out of the lock casing
12
fixed on a plane, the previous inner lock assembly
11
may be mounted back, or a new lock core
13
fitted to the inner lock assembly
11
may be mounted therein. Before mounting a new lock corel
3
in place, a key
15
should be plugged into the guide slot of a new inner lock assembly, and turn it counter-clockwise so as to drive the transmission shaft
59
of the lower tumbler base
26
to turn, and to have catch pin
21
retracted into the surface of the limit slot
35
; then, the catch pin would not hinder the new inner lock assembly to mount into the cylindrical hole
50
of the lock casing
12
. After the new inner lock assembly is mounted in place, turn the key
15
clockwise until to the guide slot
34
, and then pull out the key
15
to complete the replacement without damaging the lock casing
12
.
The length of the positioning block of the cylinder-shaped stem
23
determines a key for normal unlocking a lock, or for replacing an inner lock assembly
11
, and it is easy to identify a key. Simply, the front end of the lock core
13
is furnished with a control ring
16
to facilitate controlling the turning direction; a conventional catch pin
21
is furnished to have the inner lock assembly
11
and the lock casing
12
engaged together. When the inner lock assembly
11
is replaced for the lock device
10
, the related parts connected with the transmission shaft
17
on rear end of the lock casing
12
would not be damaged, i.e., the replacement can be done simply by plugging the key
15
, unlocking, turning counter-clockwise, and pulling the inner lock assembly
11
out; mount a new inner lock assembly
11
therein; then, plug the key
15
in and turn it counter-clockwise, and plug the inner lock assembly into the cylindrical hole
50
of the lock casing
12
, and then turn it clockwise and pull out the key
15
; the replacement of an inner lock assembly
11
is completed.
According to the description of the aforesaid embodiments, the features and structure of the present invention have been disclosed completely; it is apparent that the present invention has provide an obvious improvement, which is never anticipated and achieved by any person in the field; therefore, the structure of the present invention is deemed unique.
Claims
- 1. A lock furnished with a replaceable lock core, comprising:a lock casing furnished with a cylindrical hole for mounting an inner lock assembly, and said lock casing also furnished with a catch slot so as to have said lock casing and said inner lock assembly engaged together; an inner lock assembly including: a sleeve being a cylindrical member, and furnished with a limit slot for receiving a catch pin, and center thereof furnished with a cylindrical hole for mounting a control ring and a lock core; a control ring mounted in said cylindrical hole of said sleeve; inner surface of said control ring furnished with a guide slot, of which one side furnished with a deeper control cylindrical surface, while other side thereof furnished with a shallow control cylindrical surface; a lock core, including an upper tumbler base, a lower tumbler base, a plurality of front tumblers, of rear tumblers and of springs; one side of said lower tumbler base furnished with a cylindrical hole for receiving a catch pin and a spring; a transmission shaft of said lower tumbler base furnished with a cut slot which is beside said cylindrical hole for mounting a catch pin; a key having a cylinder-shaped stem, and front end thereof furnished with a plurality of key slots, and front end of a key plate furnished with a positioning block having different length.
- 2. A lock furnished with a replaceable lock core as claimed in claim 1, wherein said control ring of said inner lock assembly has an outer cylindrical hole with a diameter being equal to that of end surface of said sleeve, and diameter of inner cylindrical hole thereof being slightly larger than outer diameter of said upper tumbler base of said lock core; a retaining ring surface between an inner and an outer cylindrical holes being pushed against with end of each of said front tumblers of said lock core.
- 3. A lock furnished with a replaceable lock core as claimed in claim 1, wherein a short cylindrical surface of said sleeve in said inner lock assembly is furnished with a guide slot; said control ring in said short cylindrical surface of said sleeve being furnished with a guide slot having the same diameter as aforesaid guide slot, of which one side being furnished with a deeper control cylindrical surface, while other side thereof being furnished with a shallow control cylindrical surface.
- 4. A lock furnished with a replaceable lock core as claimed in claim 1, wherein front end of a key plate of said key is furnished with a positioning block, which being designed to fit to depth of a longer control cylindrical surface for normal unlocking; upon said key plugged in along a guide slot of said inner lock assembly, and then turning said positioning block clockwise along said longer control cylindrical surface.
- 5. A lock furnished with a replaceable lock core as claimed in claim 1, wherein front end of a key plate of said key is furnished with a positioning block which being designed to fit to depth of a shorter control cylindrical surface for replacing an inner lock assembly; upon said key plugged in along a guide slot of said inner lock assembly, and then turning said positioning block counter-clockwise along said shorter control cylindrical surface.
- 6. A lock furnished with a replaceable lock core as claimed in claim 1, wherein surface of said lower tumbler base in said lock core is furnished with a round hole for receiving a catch pin and a spring; after said lock core being mounted in a cylindrical hole of said sleeve, inner end of said catch pin pushing against a surface of said transmission shaft, while outer end thereof being a shorter shaft with a smaller diameter to extend through a limit slot.
- 7. A lock furnished with a replaceable lock core as claimed in claim 1, wherein center of said lower tumbler base in said lock core is furnished with a transmission shaft, of which one side furnished with a cut slot; upon said cut slot moved under said catch pin, outer end of said catch pin being set at same level with said outer surface of said sleeve.
US Referenced Citations (12)