The present invention relates generally to wrench sockets. More specifically, the present invention is a multi-use tool that can open/close and lock underground electrical equipment.
In the utility industry, it is common practice to install underground electrical equipment in locked storage containers. For example, pad-mounted transformers are commonly seen in and around towns and cities. The average person may not know what purpose they serve, but he or she may recognize them as large, green utility boxes. These transformers help lower high voltage to standard household voltage in order to power electronics, appliances, and lighting. As with any other high energy equipment, only authorized employees (users) are permitted to work on pad-mounted transformers.
OSHA does not require that underground equipment doors be locked, but employers have a general duty to keep the public and employees safe from accidental contact with energized components. This is standard practice in the utility industry. Therefore, companies tighten down the factory provided penta bolt to secure the door closed and place a lock on the door. A popular lock used in the utility industry is a one-time use padlock commonly referred to as a “one-time lock.” The reason it is called “one time” is because once the bolt is tightened, the head of the bolt breaks off, leaving the locked equipment inaccessible unless the user breaks the lock with a cutting tool.
As such, the user typically has to carry several tools just to gain access and subsequently lock the equipment doors. First, the user must cut the one-time lock off, grab a battery powered impact, and attach a standard penta socket. The user then uses the impact and socket to unscrew the penta bolt and perform work inside of the equipment. When finished, the closing process begins. The user uses the impact and a standard penta socket to screw down the equipment's door to its frame. Then, the user grabs the one-time lock and a pair of channel locks. There is a place on underground equipment, by the penta bolt, to secure the one-time lock. Once the one-time lock is set to be tightened, the employee uses the channel locks to tighten the bolt on the lock until the hex head of the bolt snaps off. Considering the number of tools being used and the work involved, a need exists to provide a more convenient way to open/close and lock the doors on underground electrical equipment.
It is an objective of the present invention to provide a solution to the aforementioned problems. The present invention is a 2-in-1 penta and ⅜″ socket used to open/close and lock underground electrical equipment. The present invention allows the user to tighten or loosen the penta bolt, as well as tighten the one-time bolt to break off the hex head. An ejector pin is mounted within the device that allows the user to eject the hex head if it becomes stuck in the ⅜″ socket.
It is an aim of the present invention to provide a multi-use tool that can open/close and lock underground electrical equipment. The present invention is a 2-in-1 socket that attaches to a socket wrench or power tool. The device comprises a socket body, a plunger, a spring, a guide screw, and an ejector pin. The plunger and spring are positioned inside the socket head, while the guide screw and ejector pin are positioned in the socket drive. The plunger is fastened to the guide screw, and the ejector pin is fastened to the socket body. Thus, the plunger is capable of sliding within the socket head opening, whereas the ejector pin remains fixed in place.
When ready to open or close the equipment doors, the user simply presses the plunger up against the penta bolt. The spring-loaded plunger retracts back into the head opening, allowing sufficient space to fit the penta bolt head. Once fully inserted, the user can tighten or loosen the penta bolt.
After closing the doors, the user can also use the same device for locking the doors. In particular, the spring-loaded plunger has a recessed opening shaped to fit the ⅜″ hex head on the padlock. The user simply inserts the hex head into the recessed area on the plunger head, and then tightens down the hex bolt until the hex head breaks off.
In the event the hex head remains lodged inside the plunger after it is broken off, the user can also use the device to easily remove the broken-off hex head. The user simply presses down on the plunger head, causing the plunger to slide back into the socket body. Because the ejector pin remains fixed to the socket body, the tip of the ejector pin slides through a center opening in the plunger and knocks the hex head out of the plunger.
All illustrations of the drawings are for the purpose of describing selected versions of the present invention and are not intended to limit the scope of the present invention.
In reference to
For locking the doors on underground equipment, it is standard practice in the industry to use a “one-time” padlock. These padlocks typically use a ⅜″ hex bolt that is tightened until the head of the bolt breaks off. Once broken off, the locked equipment is inaccessible, requiring a cutting tool to break the lock. The present invention eliminates the need to carry additional tools for locking these equipment doors. In particular, the spring-loaded plunger 3 has a recessed opening 33 shaped to fit a ⅜″ hex-head. As illustrated in
In the event the hex-head HH remains lodged inside the plunger 3 after it is broken off, the user can activate the hex-head removal feature on the device to easily remove the broken off hex-head. In particular, an ejector pin 6 is mounted inside the device that slidably engages with a plunger channel 34. During normal use, as illustrated in
As best seen in
In reference to
Starting from the drive end 21, the first opening 24 extends axially inward from the drive end 21 to a predefined depth L1. Preferably, the first opening 24 is a square counterbore sized to fit the drive square of a turning tool, such as a ratchet or wrench. However, the profile shape of the first opening 24 is not limited and can take the form of any suitable shape based on design, user, and/or manufacturing requirements. A first opening width W1 is larger than a second opening diameter W2. Stated another way, the first opening 24 is larger diameter-wise than the second opening 25. This arrangement allows the ejector head 61 to seat flush up against the back surface leading to the second opening 25, which in turn, provides clearance to insert the drive square of the socket wrench to the first opening 24.
The second opening 25 is cylindrical in shape, extending axially inward from the first opening 24 to a predefined depth L2. A second opening diameter W2 is defined by the outer diameter of the guide screw 5. The depth L2 of the second opening 25 is defined by the desired length of travel of the plunger 3. More specifically, as the plunger 3 is pressed into the socket body 2, the guide screw 5 slides axially outward along the second opening 25 towards the first opening 24. As such, a sufficient depth is needed to prevent the guide 5 screw from contacting the ejector head 61 at maximum length of travel.
In the preferred embodiment, the second opening 25 further comprises a threaded portion 251 and an unthreaded portion 252. The threaded portion 251 is disposed at the proximal end, adjacent to the first opening 24. In this arrangement, the external threads 64 of the ejector head 61 are configured to engage with the threaded portion 251 of the second opening 25, thereby securing the ejector pin 6 to the socket body 2. A third opening diameter W3 is smaller than the second opening diameter W2. This arrangement limits the length of travel of the guide screw 5, preventing the guide screw 5 from sliding out of the second opening 25 during normal operation.
In the preferred embodiment, the second opening 25 further comprises a tapered end 253. The tapered end 253 is positioned on a distal end of the unthreaded portion 252, adjacent to the third opening 26. The tapered end 253 is configured to match the tapered head 51 of the guide screw 5. This allows for smooth engagement between the guide screw 5 and the tapered end 253, which in turn, improves the longevity and durability of the present invention.
The third opening 26 is cylindrical in shape, extending axially inward from the second opening 25 to a predefined depth L3. The third opening diameter W3 is defined by the profile shape of the plunger stem 32. In this arrangement, the plunger stem 32 slidably engages with the third opening 26.
The fourth opening 27 is a pentagon-shaped counterbore, extending axially inward from the head end 22 to the third opening 26. Moreover, the fourth opening 27 is in communication with the third opening 26. A depth L4 of the fourth opening 27 is defined by the distance from the head end 22 to the third opening 26. In this arrangement, the fourth opening 27 is configured to hold the plunger 3 and the spring 4 into position, wherein the spring 4 surrounds the plunger stem 32 and the plunger head 31 slidably engages with the fourth opening 27. The spring 4 is preferably a compression spring. However, other types of springs may be employed, including but not limited to a conical spring and a coil spring. A fourth opening width W4, measured from any flat surface of the pentagon to an opposing vertex, is larger than the third opening diameter W3. Stated another way, the fourth opening 27 is larger diameter-wise than the third opening 26. This difference in opening size forms a backing surface 254 at the distal end of the fourth opening 27. The backing surface 254 functions as a backstop for the spring 4 to apply resistive pressure on the back of the plunger head 31. When pressed up against a penta-bolt head, the plunger 3 retracts inward into the socket body 2 to allow proper engagement between the penta-bolt head and the fourth opening 27. Once the penta-bolt head is fully inserted, the user can then tighten or loosen the penta-bolt PB.
In the preferred embodiment, the socket body 2 further comprises a plunger backstop 28. Preferably, the plunger backstop 28 is perimetrically integrated into the fourth opening 27, extending axially outward from backing surface 254 towards the head end 22 at a predefined length L5. The plunger backstop 28 has an opening diameter W5 that is larger than the third opening diameter W3, but smaller than the fourth opening width W4. In other words, the opening diameter W5 of the plunger backstop 28 is of sufficient size to provide clearance for the spring 4, but not clearance for the plunger head 31. As illustrated in
The plunger 3 further comprises a plunger head 31, a plunger stem 32, a recessed opening 33, and a plunger channel 34. As best seen in
The guide screw 5 further comprises a tapered head 51, a guide stem 52, and a guide channel 53. As previously mentioned, the guide screw 5 is configured to slidably engage with the second opening 25 and is prevented from sliding out, due to the tapered end 253 of the second opening 25. As best seen in
The ejector pin 6 further comprises an ejector head 61, a rod 62, and a rod tip 63. As previously mentioned, the ejector pin 6 is configured to remain fixed to the socket body 2, thus allowing the rod tip 63 to slide past the recessed opening 33 in the plunger 3 and make contact with the lodged hex-head HH. As best seen in
In other embodiments, the rod 62 is detachably connected to the ejector head 61 using any conventional means known in the art, including but not limited to threaded engagement and adhesive bonding.
In the preferred embodiment, as best seen in
Although the invention has been explained in relation to its preferred embodiment, it is to be understood that many other possible modifications and variations can be made without departing from the spirit and scope of the invention.
Number | Name | Date | Kind |
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2651229 | Bernhart | Sep 1953 | A |
4535657 | Farris | Aug 1985 | A |
5437211 | Wolfe | Aug 1995 | A |
5992272 | Fortner | Nov 1999 | A |
9272395 | Hui | Mar 2016 | B2 |
9844866 | Langdon, Jr. | Dec 2017 | B2 |
20060027057 | Hsien | Feb 2006 | A1 |
Number | Date | Country | |
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63499124 | Apr 2023 | US |