The present disclosure generally relates to door locks, and more particularly, but not exclusively, to door locks which allow for egress when the unit is locked.
Locking assemblies commonly include an outer handle on the unsecured or outer side of a door, and an inner handle on the secured or inner side of the door. In many such assemblies, the inner handle remains unlocked at all times such that the door can always be opened from the secured side, for example to allow for emergency egress. In certain assemblies of this type, operating the inner handle while the assembly is locked does not unlock the assembly. As such, if the user exits the secured area and closes the door, the user will be unable to reopen the door without having the proper key. While such a feature is desirable in certain applications such as office buildings and schools, it may be less desirable in other applications. For example, a residential user may prefer that the door remains unlocked after being opened from the inside, in order to prevent the user from being inadvertently locked out of their home. Therefore, a need remains for further improvements in this technological field.
An exemplary locking system includes an outer actuator, an outer spindle coupled to the outer actuator, a center spindle coupled to a latch assembly, and a lock control assembly selectively coupling the outer spindle and the center spindle. The lock control assembly is operable in a locked state wherein rotation of the manual actuator is prevented, and an unlocked state wherein the manual actuator is operable to rotate the center spindle. The lock control assembly is configured to transition from the locked state to the unlocked state in response to rotation of the center spindle, for example by an inner actuator.
For the purposes of promoting an understanding of the principles of the invention, reference will now be made to the embodiments illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended. Any alterations and further modifications in the described embodiments, and any further applications of the principles of the invention as described herein are contemplated as would normally occur to one skilled in the art to which the invention relates.
With reference to
As used herein, the terms “proximal” and “distal” indicate opposite directions along a longitudinal axis 102 of the system 100. While other forms are contemplated, in the illustrated embodiment, the proximal direction is toward the unsecured side of the system 100, and the distal direction is toward the secured side of the system 100. Thus, when the exemplary system 100 is assembled and installed on a door, the proximal side of an element is closer to the unsecured or outer side of the door, and the distal side of the element is closer to the secured or inner side of the door. Additionally, motion or spacing along one direction need not preclude motion or spacing along another of the directions. The terms are therefore not to be construed as limiting the scope of the subject matter described herein.
The lock control assembly 130 further includes a spring anchor 132, a rotational biasing member such as a torsion spring 134, and an axial biasing member such as a compression spring 136. When assembled, the spring anchor 132 may be coupled to the outer spindle 120 (for example by radial tabs 133 extending into openings 123 in the spindle), such that the spring anchor 132 provides an anchor point for the proximal ends of the springs 134, 136. One end of the torsion spring 134 may be coupled to the spring anchor 132, and the other end may be coupled to the cam 150, such that the torsion spring 134 rotationally biases the cam 150 toward an unlocking orientation (described in further detail below). The compression spring 136 may be positioned between the spring anchor 132 and a washer 138, such that the compression spring 136 biases the washer 138 in the distal direction.
The locking slide 140 includes a pair of arms 142 connected by a central curved portion 144. As illustrated in
The plunger bar 160 includes a proximal end 162 including a head 163, a distal end 164 engaged with the turn piece 180, and a crossbar 166. Thus, when the system 100 is assembled and installed on a door (not illustrated), the proximal end 162 is closer to the unsecured side of the door, and the distal end 164 is closer to the secured side of the door. Additionally, the crossbar 166 is positioned in a slot 151 formed in the cam 150, such that the cam 150 is rotationally coupled to the plunger bar 160.
The center spindle 170 has a proximal side including a substantially cylindrical cup 172, and a stem 174 extending distally from the cup 172. When assembled, the cam 150 is seated or received in the cup 172, and the plunger bar 160 extends through the stem 174. The stem 174 is configured to be coupled to the retractor 192, such that rotation of the center spindle 170 causes the latch bolt 194 to extend or retract. The outer profile of the stem 174 may have a first predetermined geometry, and the inner profile of the retractor 192 may have a corresponding geometry to matingly engage the stem 174. While other forms are contemplated, in the illustrated embodiment, the stem 174 has a substantially square-shaped outer profile, and the retractor 192 has a corresponding inner profile.
The turn piece 180 includes a bracket 182 coupled to the plunger bar distal end 164, and a thumb turn 184 coupled to the bracket 182. As noted above, when assembled, the turn piece 180 may be installed on the inner actuator, such that the thumb turn 184 is accessible from the secured side of the door. A user can manually lock and unlock the system 100 from the secured side of the door by rotating the turn piece 180, thereby rotating the plunger bar 160. In other embodiments, the turn piece 180 may be replaced by a push button with a cam surface operable to rotate the plunger bar 160 when the push button is depressed.
With additional reference to
When the lock control assembly 130 is assembled, the torsion spring 134 couples the spring anchor 132 and the cam 150, and the compression spring 136 is positioned between the washer 138 and the spring anchor 132 as described above. The locking slide 140 is positioned in the opening 153 on the distal side of the washer 138, such that the compression spring 136 biases the slide 140 in the distal direction. The cam 150 is received in the cup 172, and the plunger bar 160 extends through the lock control assembly 130 and the center spindle 170, such that the head 163 is positioned on the proximal side of the spring anchor 132, and the distal end 164 extends out of the stem 174. Additionally, the curved central portion 144 of the locking slide 140 is positioned adjacent the plunger bar 160, such that the plunger bar 160 is free to rotate within the opening defined by the curved portion 144.
With additional reference to
The lock cylinder 220 may be a conventional lock cylinder of the type including a shell 222, a plug 224, and a key cam 226 coupled to the plug 224. As is known in the art, insertion of the proper key 230 enables rotation of the plug 224 with respect to the shell 222. The key cam 226 is coupled to the head 163 (for example via a lost motion connection such as a bowtie opening), such that rotation of the plug 224 through a predetermined angle causes rotation of the plunger bar 160.
As depicted in
In the locked state, rotation of the plunger bar 160 in an unlocking direction (for example in response to rotation of the plug 224 or the turn piece 180) causes the cam 150 to rotate in the unlocking direction. As the cam 150 rotates, the secondary ramp 156 urges the locking slide 140 in the proximal direction against the biasing force of the compression spring 136. As the cam 150 continues to rotate, the slide 140 comes into contact with the primary ramp 154, and the compression spring 136 urges the slide 140 in the distal direction. As the slide 140 moves in the distal direction, the arms 142 move out of the housing slots 112 and enter the center spindle slots 176 (see
In order to prevent lockouts, the exemplary locking system 100 is also configured to transition from the locked state to the unlocked state when operated from the secured side (e.g. by the inner actuator). With specific reference to
With specific reference to
When the center spindle 170 is subsequently returned to the home position (e.g. under the force of an inner spring cage when the inner actuator is released), the compression spring 136 urges the slide 140 in the distal direction, and the arms 142 enter the center spindle slots 176. Should the cam 150 not be fully returned to the unlocking position, the force of the compression spring 136 will cause the arms 142 to engage the primary ramps 154 to return the cam 150 to the unlocking position. In either event, after the inner actuator is released, the locking slide arms 142 are again received within the center spindle slots 176, and the lock control assembly 130 is in the unlocked state (
In the illustrated form, the center spindle 170 has two chamfers 179 on opposing sides of each slot 176, such that rotation of the center spindle 170 in either direction will cause the system 100 to automatically unlock in the manner described above. In order to prevent inadvertent unlocking, the torsion spring 134 may be selected to provide a biasing force which is sufficient to rotate the cam 150 when the rotational path of the cam 150 is clear, but is not great enough to rotate the cam 150 when the arms 142 are engaged with the secondary ramps 156. That is to say, the rotational biasing force of the torsion spring 134 may be less than the force required for the secondary ramps 156 to urge the slide 140 in the proximal direction against the force of the compression spring 136.
While the invention has been illustrated and described in detail in the drawings and foregoing description, the same is to be considered as illustrative and not restrictive in character, it being understood that only the preferred embodiments have been shown and described and that all changes and modifications that come within the spirit of the inventions are desired to be protected. It should be understood that while the use of words such as preferable, preferably, preferred or more preferred utilized in the description above indicate that the feature so described may be more desirable, it nonetheless may not be necessary and embodiments lacking the same may be contemplated as within the scope of the invention, the scope being defined by the claims that follow. In reading the claims, it is intended that when words such as “a,” “an,” “at least one,” or “at least one portion” are used there is no intention to limit the claim to only one item unless specifically stated to the contrary in the claim. When the language “at least a portion” and/or “a portion” is used the item can include a portion and/or the entire item unless specifically stated to the contrary.
Number | Date | Country | |
---|---|---|---|
62006742 | Jun 2014 | US |