The present disclosure generally relates to door locks, and more particularly, but not exclusively, to tubular locks with egress release.
Tubular lock mechanisms are commonly used in securing doors. One embodiment of a tubular lock is disclosed in U.S. Pat. No. 4,470,278 to Hale, the contents of which are incorporated by reference in their entirety. Some tubular locks have certain limitations such as those relating to convenient control of the locked/unlocked state of the lock. Therefore, a need remains for further improvements in this field of technology.
An exemplary lock includes an outer spindle, a center spindle, and a lock control assembly selectively coupling the outer and center spindles. In one embodiment, the lock control assembly includes a cam coupled to the center spindle, a locking bar slidingly coupled to the outer spindle, a cam follower positioned between the locking bar and the cam, and a biasing element urging the locking bar into engagement with the cam follower. Engagement between the cam and the cam follower may be configured to move the cam follower longitudinally in response to relative rotation between the cam and the cam follower. Further embodiments, forms, features, and aspects of the present application shall become apparent from the description and figures provided herewith.
For the purposes of promoting an understanding of the principles of the invention, reference will now be made to the embodiments illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended. Any alterations and further modifications in the described embodiments, and any further applications of the principles of the invention as described herein are contemplated as would normally occur to one skilled in the art to which the invention relates.
With reference to
The center assembly 200 includes a driver bar 210, a lock control assembly 220, a center spindle 600 including a cup 610 and a stem 620, and a latch mechanism 230 engaged with the stem 620. The driver bar 210 is connected to the plug 107 such as, for example, through a key cam (not illustrated) comprising a bowtie opening. The driver bar 210 rotates in response to rotation of the plug 107 through a predetermined angle. The illustrative lock control assembly 220 includes concentric first and second compression springs 222, 224, a detent cam 250, a locking bar 226, a cam follower 400, and a cam 500, with each of the listed elements positioned distally with respect to the previously-listed element. When assembled, the cam follower 400 and the cam 500 are at least partially received in the cup 610, and the cam 500 is rotationally coupled to the center spindle 600.
The first spring 222 is sandwiched between the stop washer 132 and the locking bar 226 such that the locking bar 226 is distally biased into engagement with the cam follower 400. The second spring 224 is sandwiched between a crossbar 212 on the driver bar 210 and the detent cam 250, such that the detent cam 250 is distally biased into engagement with the locking bar 226. The locking bar 226 includes an arcuate central portion 227 and a pair of arms 228 extending radially from the central portion 227. The latch mechanism 230 includes a latch bolt 232 and a retractor 234 engaged with the center spindle 600 such that the latch bolt 232 extends and retracts in response to rotation of the center spindle 600.
With reference to
When assembled, the inner spindle 320 is coupled to the center spindle 600 such as, for example, through the inner spring plate 334. When the tubular lock 90 is installed on a door, the outer surface of the door may abut the distal side of the outer housing 110, and the inner surface of the door may abut the proximal side of the inner housing 310. While the illustrated tubular lock 90 includes inner and outer levers 102, 302, it is also contemplated that one or both of the levers 102, 302 may be replaced with another form of a manual actuator such as, for example, a knob.
With additional reference to
With the proximal post 402 received in the arcuate central portion 227, the cam follower 400 and locking bar 226 are rotatable and longitudinally movable with respect to one another, and the cam follower 400 substantially prevents radial movement of the locking bar 226. Similarly, with the distal post 404 received in the opening 502, the cam follower 400 is rotatable and longitudinally movable with respect to the cam 500, but the cam 500 substantially prevents radial movement of the cam follower 400. In certain embodiments, the distal post 404 may be omitted, and the radial positioning of the cam follower 400 may be performed by the engagement between the radially outer surfaces 414 and the cup 610. With the driver bar 210 extending through the slot 405, the cam follower 400 is rotationally coupled to the driver bar 210 and is axially movable with respect to the driver bar 210. In other words, the cam follower 400 rotates with the driver bar 210 and is free to slide longitudinally along the driver bar 210.
With reference to
With reference to
In the illustrated embodiment of the cam follower 400, the stops 406, the first limit stops 408, and the second limit stops 409 are substantially parallel to the longitudinal axis 91. The positioning surface distal levels 422, the positioning surface proximal levels 424, the follower surface proximal levels 432, and the follower surface distal levels 434 are substantially perpendicular to the longitudinal axis 91, and are substantially parallel to the rotational plane of the cam follower 400. Additionally, each of the positioning surface ramps 426 and the follower surface ramps 436, 436′ is offset at an oblique angle with respect to the longitudinal axis 91 such as, for example, by about 30°. However, in other embodiments, the above-described features of the cam follower 400 may define different angular orientations.
With reference to
With specific reference to
The cam 500 may further include a pair of proximally extending first stop walls 508 positioned adjacent the cam surface distal levels 512, and a pair of proximally extending second stop walls 509 positioned adjacent the cam surface proximal levels 514. The stop walls 508, 509 are configured to engage the cam follower 400 to limit relative rotation between the cam follower 400 and the cam 500. The pair of first of stop walls 508 is configured to engage the pair of first of limit stops 408 to thereby limit rotation of the cam follower 408 in a first rotational direction. The pair of second stop walls 509 is configured to engage the pair of second limit stops 409 to thereby limit rotation of the cam follower 400 in a second rotational direction.
In the illustrated embodiment of the cam 500, the first stop walls 508 and the second stop walls 509 are substantially parallel to the longitudinal axis 91. The follower surface distal levels 512 and the follower surface proximal levels 514 are substantially perpendicular to the longitudinal axis 91, and are substantially parallel to the rotational plane of the cam 500. Additionally, each of the cam surface ramps 516 is offset at an oblique angle with respect to the longitudinal axis 91, such as, for example, by about 30°. However, in other embodiments, the above-described features of the cam 500 may define different angular orientations.
With additional reference to
With additional reference to
The stem 620 includes a channel 622 sized and configured to receive the locking bar 210 such that the locking bar 210 is rotatable with respect to the center spindle 600. Additionally, the stem 620 is engaged with the retractor 234 such that the latch bolt 232 extends and retracts in response to rotation of the center spindle 600. The proximal end of the channel 622 may be sized and configured to receive the cam protrusion 506 such that the cam 500 is rotationally coupled with the center spindle 600. For example, the proximal end of the channel 622 may define a geometry corresponding to that of the protrusion 506. While other geometries are contemplated, in the illustrated embodiment, each of the protrusion 506 and the proximal end of the channel 622 comprises a substantially rectangular cross-section. Furthermore, while the cam 500 and center spindle 600 are illustrated as being distinct and separable elements, it is also contemplated that the cam 500 may be integrally formed with the center spindle 600 or securely coupled to the center spindle 600.
With additional reference to
With additional reference to
With reference to
With reference to
In the unlocking state, each of the first limit stops 408 is positioned adjacent one of the first stop walls 508, and the cam 500 prevents further rotation of the cam follower 400 in the counter-clockwise (CCW) direction (when viewed from the distal side). In
With specific reference to
In the locking state, each of the second limit stops 409 is positioned adjacent to one of the second stop walls 509 such that the cam 500 prevents further clockwise (CW) rotation of the cam follower 400. Additionally, when the cam 500 is rotated in the CCW direction, the second stop walls 509 engage the second limit stops 409, thereby urging the cam follower 400 to rotate CCW. In
In each of the states depicted in
The illustrated lock control assembly 220 is configured to transition from the locking state (
The angles and longitudinal positions associated with the operational sequences described hereinafter are to be understood as illustrative examples, and may be varied from what is presented to meet the various considerations and design constraints of the complete design of the tubular lock 90. Additionally, while the illustrated tubular lock 90 includes pairs of certain elements (such as the pair of second limit stops 408 and the pair of second stop walls 508), certain descriptions herein need only refer to only one member of the pair. For example, in the interests of ease, convenience, and clarity of description, a description of the locking state may include a characterization that the second limit stop 409 is positioned adjacent the second stop wall 509. It is to be understood, however, that such a description may be utilized to indicate that each of the second limit stops 409 is positioned adjacent one of the second stop walls 509. Furthermore, while the illustrated tubular lock 90 includes pairs of certain elements, in other embodiments, a tubular lock need only include a single one of the elements, or may include three or more of the elements.
As noted above, the lock control assembly 220 is configured to transition between the locking and unlocking states in response to rotation of the driver bar 210. Thus, a user can manually unlock the tubular lock 90 by rotating either the plug 107 or the turn button 306.
In the transitional state, the follower surface distal levels 434 are longitudinally positioned between the cam surface distal level 512 and the cam surface proximal level 514. The locking bar 226 is positioned in contact with the positioning surface distal level 422, and is also positioned adjacent the positioning surface ramp 426. The distal biasing force provided by the springs 222, 224 maintains contact between the locking bar 226 and the positioning surface 420. In the transitional state, the locking bar 226 is removed from the center spindle slots 614, and may be partially received by the outer housing slots 116. In this state, if the manual external torque is removed from the driver bar 210, the ramps 436, 516 rotate the cam follower 400 to the unlocked position as the springs 222, 224 urge the locking bar 226 and the cam follower 400 in the distal direction.
If the torque continues to be applied to the locking bar 210 when the lock control assembly 220 is in the transitional state, the cam follower 400 continues to rotate. As the cam follower 400 continues to rotate, the locking bar arms 228 travel along the positioning surface ramps 426, which in turn urge the locking bar 226 in the proximal direction. Additionally, engagement between the follower surface ramps 436 and the cam surface ramps 516 urges the cam follower 400 in the proximal direction, thereby moving the locking bar 226 in the proximal direction. Once the cam follower 400 has been rotated by a predetermined angle with respect to the unlocked position such as, for example, approximately 50°, the arms 228 are positioned in contact with the positioning surface proximal levels 424. The follower surface distal level 434 is likewise moved into contact with the cam surface proximal levels 514. Further rotation of the driver bar 210 causes the follower surface distal level 434 to slide along the cam surface proximal level 514 until the lock control assembly 220 reaches the locking state depicted in
The lock control assembly 220 is additionally configured to perform an egress release operation when the tubular lock 90 is operated by the inner lever 302. In other words, the tubular lock 90 automatically unlocks in response to the egress unlatching operation. In the illustrated embodiment, the lock control assembly 220 is configured to automatically transition to the unlocking state in response to each of a CW rotation and a CCW rotation of the outer lever 302. Exemplary forms of egress release operations are illustrated in
With specific reference to
When the lock control assembly 220 is in the locking state (
As the cam 500 rotates, the follower surface distal level 434 slides along the cam surface proximal level 514, and each of the second stop walls 509 moves away from the corresponding second limit stop 409. Once the cam 500 and center spindle 600 have been rotated through a first CW angle such as, for example, approximately 35°, the lock control assembly 220 comprises a first CW transitional state, as illustrated in
As the CW torque continues to be applied to the inner lever 302, the center spindle 600 rotates to a second CW rotated position, the cam surface ramps 516 become aligned with the follower surface ramps 436, and the distal biasing force of the springs 222, 224 urge the ramps 436, 516 into engagement with one another. With the ramps 436, 516 engaged with one another, the lock control assembly is in a second CW rotated state, as depicted in
When the CW torque is removed, the center spindle 600 rotates in the CCW direction due to a biasing force provided by the inner torsion spring 332 and/or springs in the latch assembly 230. As the center spindle 600 and the cam 500 rotate CCW, the cam 500 urges the cam follower 400 and driver bar 210 in the CCW direction, and the locking bar 226 slides along the positioning surface proximal level and the positioning surface ramp. When the center spindle 600 has been rotated to a third CW position, the lock control assembly 220 is in a third CW transitional state, as illustrated in
In the illustrated third CW transitional state, the center spindle 600 is slightly angularly offset from the home position (for example by about 10°), and each of the locking bar arms 228 is aligned with a chamfer 616 of one of the center spindle slots 614. As such, the distal biasing force of the springs 222, 224 urges the locking bar 226 into engagement with the chamfers 616, and the engagement may assist in returning the center spindle 600 to the home position. In embodiments in which the center spindle slots 614 do not comprise chamfers 616, the center spindle 600 may be in the home position when the lock control assembly 220 is in the third CW transitional state, wherein the locking bar arms 228 are aligned with the longitudinally extending center spindle slots 614.
With the locking bar arms 228 aligned with the center spindle slots 614, the distal biasing force of the springs 222, 224 cause the locking bar 226 and the cam follower 400 to move in the distal direction, and the engagement between the ramps 436, 516 causes the cam follower 400 to rotate in the CCW direction. When the locking bar arms 228 are received in the center spindle slots 614, the cam follower 400 is in the unlocking position, and the lock control assembly 220 is in the unlocking latching state depicted in
With reference to
In the first CCW transitional state, the locking bar 226 is engaged with the positioning surface proximal level 424, and is positioned adjacent the positioning surface ramp 426. Thus, additional CCW rotation of the center spindle 600 causes the locking bar 226 to slide out of contact with the positioning surface proximal level 424 and into engagement with the positioning surface ramp 426. Additionally, the follower surface distal level 434 remains in contact with the cam surface proximal level 514, and the locking bar 226 remains engaged with the outer housing slots 116.
As the CCW torque continues to be applied, the center spindle 600 and cam 500 rotate to a second CCW position. As the center spindle 600 and the cam 500 rotate, the cam 500 rotates the cam follower 400 (and thus the locking bar 210) by a corresponding CCW angle such that the lock control assembly 220 is positioned in the second CCW transitional state depicted in
When the CCW torque is removed, the center spindle 600 rotates in the CW direction (for example, due to a biasing force provided by the inner torsion spring 332 and/or springs in the latch assembly 230) to a third CCW position, such that the lock control assembly 220 is positioned in the third CCW transitional state depicted in
In the third CCW transitional state, the cam follower 400 is rotationally offset from its locking position by a predetermined angle (such as about 30°), the locking bar 226 is in contact with the positioning surface distal level, and the distal end of the follower surface ramp 436 is positioned adjacent the proximal end of the cam surface ramp 516. Thus, as the center spindle 600 and the cam 500 continue to rotate in the CW direction toward the home position, the follower surface ramp 436 slides into contact with the cam surface ramp 516.
In the illustrated third CCW transitional state, the center spindle 600 is slightly angularly offset from the home position (for example by about 10°), and each of the locking bar arms 228 is aligned with a chamfer 616 on one of the center spindle slots 614. As such, the distal biasing force of the springs 222, 224 urges the locking bar 226 into engagement with the chamfers 616, and the engagement may assist in returning the center spindle 600 to the home position. In embodiments in which the center spindle slots 614 do not comprise chamfers 616, the center spindle 600 may be positioned in the home position when the lock control assembly 220 is in the third CCW transitional state, such that the locking bar arms 228 are aligned with the longitudinally extending center spindle slots 614.
With the locking bar arms 228 aligned with the center spindle slots 614, the distal biasing force of the springs 222, 224 cause the locking bar 226 and the cam follower 400 to move in the distal direction, and the engagement between the ramps 436, 516 causes the cam follower 400 to rotate in the CCW direction. When the locking bar arms 228 are received in the center spindle slots 614, the cam follower 400 is positioned in the unlocking position, and the lock control assembly 220 is positioned in the unlocking latching state depicted in
While the invention has been illustrated and described in detail in the drawings and foregoing description, the same is to be considered as illustrative and not restrictive in character, it being understood that only the preferred embodiments have been shown and described and that all changes and modifications that come within the spirit of the inventions are desired to be protected. It should be understood that while the use of words such as preferable, preferably, preferred or more preferred utilized in the description above indicate that the feature so described may be more desirable, it nonetheless may not be necessary and embodiments lacking the same may be contemplated as within the scope of the invention, the scope being defined by the claims that follow. In reading the claims, it is intended that when words such as “a,” “an,” “at least one,” or “at least one portion” are used there is no intention to limit the claim to only one item unless specifically stated to the contrary in the claim. When the language “at least a portion” and/or “a portion” is used the item can include a portion and/or the entire item unless specifically stated to the contrary.
The present application claims the benefit of U.S. Provisional Application Ser. No. 61/843,304 filed Jul. 5, 2013, the contents of which are incorporated herein by reference in their entirety.
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