This application is based on and claims priority from Japanese Patent Application No. 2013-093577 filed on Apr. 26, 2013 and the disclosure thereof, including specification, drawings and claims is incorporated herein by reference in its entirety.
The present invention relates to a lockable buckle which includes a male member and a female member which can be engaged with and disengaged from each other.
As a related-art buckle which detachably connects two objects that are to be connected, Patent Document 1 discloses a buckle which can be locked in the state in which a male member and a female member are connected to each other. The related-art buckle includes a male member having a pair of engaging portions, a female member having an engaged portion with which the engaging portions of the male member are engaged so as to connect the male and female members to each other, and a lock member which is provided in the female member. The lock member is positioned between the engaging portions of the male member, and selectively prevents or allows the disengaging operation of the engaging portions. In the male member, the engaging portions each having an operation portion are positioned at sides. The female member has operation openings in a pair of sides through which the operation portions positioned at the sides are exposed. As for the connection and disconnection of the buckle, the engaging portions are disengaged from the engaged portion when the operation portion of the male member is pressed in the connected state. The lock member has an elliptical shape, and is configured such that a position where the engaging portions of the male member are allowed to swing to a disengaging position and a position where the engaging portions of the male member are prevented from swinging to the disengaging position are selectable depending on the direction of the long axis of the ellipse.
Patent Document 1: U.S. Pat. No. 7,181,936
The buckle disclosed in Patent Document 1 has problems in that the lock member is attached to the female member as a separate part and that there is a great number of parts. In addition, since the lock member is provided as a separate member, the fabrication and assembly processes of the buckle are complicated, and the fabrication cost of the buckle is expensive. Furthermore, since the lock member is accommodated inside the female member, it is difficult to reduce the thickness of the female member. In a variety of situations of use, the buckle protruding from the surface of a member to which the buckle is attached frequently became an obstacle and the appearance was not undesirable.
It is therefore an object of the present invention to provide a lockable buckle which has a reduced number of parts, is easy to have a thin and small profile, and can be fabricated at a low cost.
According to an aspect of the embodiments of the present invention, there is provided a lockable buckle comprising a male member, a female member and a key member, the male member and the female member being connectable to and disconnectable from each other, wherein the male member is formed with an attachment portion which is attachable to an external member and engaging portions protruding from the attachment portion, wherein the female member is formed with an attachment portion which is attachable to an external member and an accommodation space which is surrounded by a front surface portion, a back surface portion and side surface portions and configured to accommodate the engaging portions, wherein one end portion of the accommodation space is provided as an opening configured to insert the male member thereinto, wherein an engaged portion configured to engage the engaging portions therewith is provided inside the accommodation space, wherein the front surface portion of the female member is formed with a key member insertion hole communicating with the accommodation space, wherein the key member is configured to be inserted into the accommodation space through the key member insertion hole to abut to the engaging portions and to release engagement between the engaging portions and the engaged portion, and wherein the key member is configured to elastically deform the engaging portions to release the engagement between the engaging portions and the engaged portion when the key member inserted into the key member insertion hole is operated.
The key member may comprise insertion piece portions which is insertable into the accommodation space through the key member insertion hole and is configured to abut to the engaging portions when the key member pivots to push and expand the pair of engaging portions in a right and left direction.
The male member may be integrally formed with guide portions positioned outside the engaging portions in an engaged state.
The engaging portions and the guide portions may form a plate-shaped fitting body, the female member may be formed into a flat-shape and the accommodation space configured to fit the fitting body thereinto may be formed into a flat-shape.
Claw portions of the engaged portion may be engageable with groove portions formed in the pair of engaging portions at a side of a leading end portion of the engaging portions and groove portions formed in the engaging portions at a side of a base end portion, so that the male member and the female member are connectable to each other at at least two positions.
The attachment portion of the male member may be a belt attachment portion which is attachable to a belt, and in a state in which the male member is connected to the female member, edge portions of the front surface portion and the back surface portion of the female member may cover a part of the bet attachment portion.
When the male member is connected to the female member at the side of the leading end portion of the engaging portions, the belt attachment portion may not be covered with the female member, and when the male member is connected to the female member at the side of the base end portion, the part of the belt attachment portion may be covered with the edge portions of the female member.
According to the aspect of the embodiments of the present invention, it is possible to reduce the number of parts and it is easy to realize a small and thin profile since the female member of the lockable buckle can have an integral structure. It is possible to reduce cost, and the connected state is not released inadvertently. Accordingly, a high-safety buckle can be provided at a low price.
In the accompanying drawings:
Hereinafter, a lockable buckle 10 according to one embodiment of the present invention will be described with reference to
The male member 12 is made of a synthetic resin, for example, polyacetal, polyamide, polypropylene, or the like, through integral molding. As shown in
The fitting body 22 has a base end portion 22a connected to each of leading end portions 24b which protrude from U-shaped side edge portions 24a of the belt attachment portion 24. The fitting body 22 includes a pair of guide portions 26 extending from the base end portion 22a in the front and rear direction and the pair of engaging portions 20 positioned between the pair of guide portions 26 so as to be substantially parallel to each other. Each of the engaging portions 20 has the shape of a rod, the thickness of which is the same as the thickness of each of the pair of guide portions 26 in the front and back direction. The base end portion 22a of the fitting body 22 is positioned slightly more inward than the side edge portions 24a of the belt attachment portion 24 in the right and left direction.
Each of the guide portions 26 serves as a portion that prevents the male member 12 from being operated, and extends in the front and rear direction from the base end portion 22a. Side edge portions 26a at outer sides of the guide portions 26 are formed linear in the front and rear direction. Outer corner portions 26b are formed on leading end portions of the side edge portions 26a and are rounded to form round portions, which smoothen insertion into the female member 14.
The pair of engaging portions 20 are positioned between the guide portions 26 and extend the same length as the guide portions 26 in the front and rear direction. Space portions 30 and 31 which are elastically deformable are formed between the guide portions 26 and the pair of engaging portions 20 and between the pair of engaging portions 20. Two groove portions 32 and 33 having the same shape are formed in the front and rear direction in each of opposing surfaces 20a of the engaging portions 20. Each of the groove portions 32 and 33 has an engagement step 34 at a leading end side, in which claw portions 52 which will be described later is engaged with the engagement step 34. The engagement step 34 is inclined toward the center in the right and left direction of the base end portion 22a. A base end portion 20b of the engagement portion 20 is formed slightly slimmer than the leading end side such that the base end portion 20b can be easily elastically deformed.
The belt attachment portion 24 provided to continue from the base end portion 22a of the fitting body 22 has the leading end portions 24b which are connected to the base end portion 22a of the fitting body 22 and the side edge portions 24a which protrude from the leading end portions 24b so as to be slightly wider in the front and back direction and the right and left direction. The belt attachment portion 24 continues from the base end portion 22a into the shape of a “U.” The U-shaped inner space of the belt attachment portion 24 is formed as a belt insertion hole 36 into which the belt 16 is inserted. A side of the belt insertion hole 36 adjacent to the base end portion 22a is closed by a side surface of the base end portion 22a, a side surface portion of the base end portion 22a forms a first cross member 23 along which the belt 16 is inserted, and an inner side surface of the U-shaped belt attachment portion 24 serves as a second cross member 25 along which the belt 16 is inserted.
The belt attachment portion 24 has a movable pivot 38 on which belt 16 is wound inside the belt insertion hole 36 thereof. The movable pivot 38 has protrusions 38a at both ends, the protrusions 38a being slimmer than a middle portion. A portion of the movable pivot 38 between the protrusions 38a forms a winding portion 38b on which the belt 16 is wound. The belt attachment portion 24 has shaft holes 29 in opposing inner surfaces 24c which are at both sides of the U-shaped structure. The shaft holes 29 respectively extend from the both side edge portions 24a to the leading end portions 24b and penetrate in the right and left direction. The protrusions 38a of the movable pivot 38 are loosely fitted into the shaft holes 29 with a preset movement gap.
The female member 14 is made of a synthetic resin, for example, polyacetal, polyamide, polypropylene, or the like, through integral molding, and is configured as a flat plate-shaped hexahedral box. As shown in
A hollow engaged portion 50 which has a substantially arrow-shaped cross-section is provided substantially in the central portion of the front and back surfaces of the female member 14. The hollow engaged portion 50 is formed to connect the front surface portion 41 to the back surface portion 43 of the female member 14. A hollow portion 50b penetrates through the back surface portion 43. The engaged portion 50 has a pair of claw portions 52 perpendicular to the front and back direction. The claw portions have the same cross-sectional shape, are engaged with the groove portions 32 and 33 of the engaging portions 20 of the male member 12, and protrude in the right and left direction. The claw portions 52 have inclined surfaces that face in the direction toward the center of the opening 42. Inclined surface 54 of the claw portions 52 at a side of the attachment portion 46 respectively face the engagement steps 34 formed in the groove portions 32 and 33 of the engaging portion 20 in an engageable manner.
A key member insertion hole 56 and a key shaft hole 57 into which a key member 60 is inserted are formed between the engaged portion 50 and the attachment portion 46 of the female member 14 so as to face the front surface portion 41 and the back surface portion 43 which define the accommodation space 40. Convex portions 58 which selectively allow the key member 60 to be inserted are formed on two portions of the key member insertion hole 56 at a side of the engaged portion 50 and at a side of the belt winding portion 48 so as to be rotationally symmetrical about the key member insertion hole 56. The positions of the convex portions 58 vary depending on the key member 60, and thus connection and disconnection can be enabled by a preset key member 60.
The key member 60 according to the foregoing embodiment has a cylindrical shaft 62, a pair of insertion piece portions 64 which are formed on the shaft 62 so as to be rotationally symmetrical to each other, and concave portions 66 which are formed in the insertion piece portions 64. The convex portions 58 of the engaged portion 50 which are provided inside the accommodation space 40 of the female member 14 are selectively fitted into the concave portions 66. The positions of the convex portions 58 of the engaged portion 50 vary depending to the types of the key member 60. For instance, four types of key members 60 are shown in
Reference will now be made to a method of using the lockable buckle 10 according to this embodiment. First, a method of attaching the belt 16 to the male member 12 of the lockable buckle 10 will be described. As shown in
Connecting the male member 12 and the female member 14 to each other is carried out in two steps, corresponding to the groove portions 32 and 33 at two portions of the engaging portions 20, as shown in
In the state shown in
Afterwards, when the male member 12 is pushed further into the female member 14, the gap between the engaging portions 20 increased by the guide inclined surfaces 50a of the engaged portion 50, and the engaging portions 20 are pressed against the claw portions 52 while climbing the claw portions 52. As shown in
As shown in
In subsequence, in order to release the connection between the male member 12 and the female member 14 of the lockable buckle 10, the key member 60 is inserted into the key member insertion hole 56, as shown in
According to the lockable buckle 10 of this embodiment, a pair of members, i.e. the male member 12 and the female member 14, can form the lockable buckle which can reliably stay in the locked state. In particular, each of the guide portions 26 serves as a portion that prevents the male member 12 from being operated, and the engaging portions 20 are positioned between the guide portions 26 and accommodated inside the female member 14. It is impossible to disengage the engaging portions 20 from the claw portions 52 by pushing and expanding the engaging portions 20 without using the key member 60 from the outside. In addition, the structure can be simple and a thin profile can be realized. Even in the state in which members are fixed using the belt 16, the lockable buckle 10 has a good appearance since it does not significantly protrude from the surface. The members which are tied using the lockable buckle 10 can be safely stacked on each other.
In addition, the groove portions of the engaging portions 20 are prepared in two steps, and the belt 16 can be reliably tightened in the connected state. Consequently, the connected state can be safe, and the operability is good. Furthermore, a part of the movable pivot 38 of the belt attachment portion 24 is covered with the edge portions 41a and 43a of the front and back surface portions 41 and 43 of the female member 14. Since it is difficult for an inadvertent external force to act, it is possible to more reliably maintain the belt in the fixed state.
In the meantime, the lockable buckle of the present invention is not limited to the foregoing embodiments, but the male member 12 may be configured such that three groove portions 32, 33 and 35 are formed in the engaging portions 20, as shown in
In addition, as shown in
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