The present disclosure relates to a lockable cabinet system (e.g., a temperature controlled cabinet system or sanitizing cabinet system) and locking assembly therefor.
Lockable cabinet systems are used in various applications. For example, some lockable cabinet systems provide temperature control. These include coolers, freezers, and warming cabinets, which are in wide commercial use. Lockable cabinet systems are also used for other applications, such as sanitizing cabinets and ambient temperature vending.
Lockable cabinet systems comprise a cabinet with one or more doors on the front side of the cabinet for selectively opening and closing the cabinet. In certain circumstances, it may be desirable to lock the cabinet closed so that unauthorized access is prevented. Some lockable temperature-controlled storage cabinets employ electronic locks. Electronic locks enable selective locking and unlocking based on electronic signals provided by one or more controllers.
In certain vending applications, a temperature controlled storage cabinet may be maintained in a locked configuration until payment has been presented, at which point a controller can send a control signal to an electronic door lock to automatically unlock the cabinet. An exemplary vending system of this type is described in U.S. patent application Ser. No. 17/176,637, which is hereby incorporated by reference in its entirety.
Electronic locks may also be used for health and safety purposes. For example, when a storage cabinet is used to hold temperature-critical goods, a control system can be configured to automatically lock the cabinet in response to certain out-of-range temperature conditions, equipment failure, power loss, or other events where spoliation is possible.
Further, a control system can be configured to automatically lock a temperature controlled storage cabinet when there is a power outage so that the temperature conditioned air at the time of power loss remains sealed inside the cabinet while additional power for heating or cooling is unavailable.
As explained in U.S. patent application Ser. No. 17/244,553, which is hereby incorporated by reference in its entirety, a controller can control an electronic lock in a sanitizing cabinet to ensure that the door remains closed during a sanitizing routine.
In one aspect, a locking assembly for a lockable cabinet system comprises a base configured to mount on the cabinet system. An electronic lock is configured to be selectively actuated to lock and unlock the temperature controlled cabinet system. the electronic lock is releasably attachable to the base at a plurality of spaced apart positions.
In another aspect, a locking assembly for a lockable cabinet system comprises a base configured to mount on the cabinet system. An electronic lock is supported on the base. The electronic lock is configured to be electronically actuated to adjust between a locking configuration in which the electronic lock is configured to lock the cabinet system and an unlocked configuration in which the electronic lock is configured to unlock the cabinet system. The electronic lock includes a mechanical release toggle movable relative to the base independently of electronic actuation to override the electronic lock in the locking configuration such that the cabinet system is unlocked. A one-piece release bar is supported on the base and movable relative to the base between a normal position and a release position. The one-piece release bar is configured to move the movable toggle relative to the base to override the electronic lock as the one-piece release bar moves from the normal position to the release position. First and second electronic lock override devices are connected to the release bar such that each of the first and second electronic lock override devices can independently move the release bar from the normal position to the release position.
In another aspect, a locking assembly for a cabinet system comprises a base configured to mount the locking assembly within a cavity formed in an insulated wall of the cabinet system. The cavity comprises a closed inner end adjacent an interior of the cabinet system and an open outer end spaced apart from the closed inner end along a wall thickness of the insulated wall. The open outer end opens to an exterior of the cabinet system. An electronic lock is configured to be selectively actuated to lock and unlock the cabinet system. The electronic lock is supported on the base such that the electronic lock is separated from the closed inner end of the cavity by a gap.
In another aspect, a locking assembly for a cabinet system comprises a base configured to mount the locking assembly within a cavity formed in a wall of the cabinet system. An electronic lock is supported on the base. The electronic lock is configured to be electronically actuated to adjust between a locking configuration in which the electronic lock is configured to lock the cabinet system and an unlocked configuration in which the electronic lock is configured to unlock the cabinet system. A cover is configured to releasably connect to the electronic lock to cover the electronic lock within the cavity. An externally adjustable cam lock is movable independently of the electronic lock between a locked position and an unlocked position. The cam lock is configured to override the electronic lock in the unlocked position such that the cabinet system is unlocked. The cam lock is further configured to inhibit removal of the cover in the locked position and to allow removal of the cover in the unlocked position.
Other aspects will be in part apparent and in part pointed out hereinafter.
Corresponding parts are given corresponding reference characters throughout the drawings.
Referring now to
In the illustrated embodiment, the cabinet 14 comprises a bottom wall 20, a top wall 22, a rear wall 24, a hinged sidewall 26 to which the door 16 is connected by hinges 28 (
The non-hinged sidewall 30 of the cabinet 14 defines a cavity 36 (
Although the illustrated cabinet system 10 positions the locking assembly cavity 36 in the non-hinged sidewall 30, those skilled in the art will recognize that a locking assembly cavity could be located on any wall that interfaces with the door in the closed position so that a strike on the door can enter the locking assembly as the door moves from open to closed. Alternatively, the locking assembly could be mounted on the door and the strike could be positioned on the cabinet, in one or more embodiments.
Referring to
The illustrated locking assembly 110 further comprises an electronic lock 120 that is configured to be electronically actuated to adjust between a locking configuration in which the electronic lock is configured to lock the temperature controlled cabinet system 10 and an unlocked configuration in which the electronic lock is configured to unlock the temperature controlled cabinet system. Referring to
The electronic lock is electronically actuated to selectively lock and unlock the cam latch 126 in the latching position. In the locked configuration, the electronic lock 120 locks the cam latch 126 in the latching position; whereas in the unlocked configuration, the electronic lock unlocks the cam latch, allowing the cam latch to move between the latching and unlatching positions. In one or more embodiments, when the electronic lock is in the unlocked configuration, the strike 34 moves the cam latch 126 between the latching and unlatching positions by as it opens and closes. The strike 34 will move the cam latch 126 of an unlocked electronic lock 120 to the unlatching position as the door opens and moves the cam latch 126 to the latching position as the door closes.
Various electronic actuators and optional linkages may be used to lock and unlock the cam latch 126 (broadly, adjust between the locking configuration and the unlocking configuration) without departing from the scope of the disclosure. In the illustrated embodiment, the electronic lock 120 comprises a Southco R4 lock that utilizes an electronic motor and set of gears to lock and unlock the cam latch 126 in the latching position. An exemplary embodiment of a motor-driven electronic lock of this type is described more fully in U.S. Patent Application Publication No. 2016/0130840A1, which is hereby incorporated by reference in its entirety. Other types of electronic door locks are also known and may be used without departing from the scope of the disclosure. For instance, it is expressly contemplated that, in one or more embodiments, the electronic lock 120 comprises a high voltage solenoid or a low voltage solenoid actuator in lieu of an electric motor.
The illustrated electronic lock 120 further comprises a manual/mechanical release toggle 128 extending from the housing 122. The mechanical release toggle 128 is movable relative to the housing 122 to mechanically override the electronic lock in the locked configuration. The mechanical release toggle 128 unlocks the door so that it can be opened without requiring electronic actuation of the lock. From the position shown in
In the illustrated embodiment, the locking assembly 110 is configured so that the electronic lock 120 is releasably attachable to the base 112 at a plurality of spaced apart positions, e.g., positions spaced apart along a vertical axis A1 (broadly, a first axis) and positions spaced apart along a front-to-back axis A2 (broadly, a second axis perpendicular to the first axis). In the illustrated embodiment, a separate support bracket 130 adjustably mounts the electronic lock 120 on the base 112. Referring to
The upper and lower flange portions 134 include elongate mounting slots 136 that extend lengthwise in the vertical direction. In one or more embodiments, each mounting slot 136 has a height H along the vertical axis A1 of at least 0.25 inches (e.g., at least 0.5 inches). As shown in
The cradle portion 132 of the support bracket 130 also includes an elongate mounting slots 140 that extend lengthwise in the front-to-back horizontal direction. In one or more embodiments, each mounting slot 140 has a length L (
The inventors believe that the positional adjustment enabled by the support bracket 130 can enhance both the manufacture and long-term maintenance of the lockable cabinet system 10. During manufacture, the assembler can make fine positional adjustments to the electronic lock along both the vertical axis A1 and the front-to-back axis A2 to ensure operative alignment of the electronic lock 120 with the door strike 34 in every cabinet system 10 produced. Furthermore, the inventors have recognized that cabinet doors sometimes sag and/or twist, for example, due to misuse. This can lead to misalignment between the electronic lock 120 and the door strike 34 and ultimately cause unreliable operation or a complete inoperative failure of the locking system. The mounting bracket 130 of the illustrated locking assembly enables easy adjustment of the position of the electronic lock so that, if the position of the closed door 16 changes over time, the mounted position of the electronic lock 120 on the cabinet 14 can be adjusted to account for the changes, thereby enabling proper alignment between the strike 34 and the electronic lock to be maintained over the life of the cabinet system. Misalignment between the strike 34 and the lock 120 along a lateral axis A3 can be addressed by shimming the strike on the door.
Referring to
The gap 146 between the electronic lock 120 and the storage compartment 18 insulates the electronic lock from temperature conditions inside the cabinet, and moreover, provides space for a heater. The inventors have recognized that cold conditions inside temperature controlled storage cabinets, particularly freezers, can cause condensation to form on an electronic lock, adversely affecting operation and reliability. The insulation and/or active heating facilitated by the gap 146 can limit condensation on the electronic lock and thus improve the reliability of the locking assembly 110.
Referring to
Referring to
The illustrated release bar 160 has comprises a lower body portion 162 and an upper body portion 164 connected by an offset web 166. The offset web 166 extend along the lateral axis A3 between the upper end of the lower body portion 162 and the lower end of the upper body portion 164 such that the upper body portion is offset from the lower body portion in a direction toward the interior storage compartment 18. A pair of flanges 168 extend transversely from the longitudinal sides of the lower body portion 162. The lower body portion 162 defines an elongate guide slot 170. A connection flange 172 extends transversely from the upper end of the upper portion 164. As will be explained in further detail below, the connection flange 172 is configured to connect the release bar 160 to at least first and second electronic lock override devices such that each of the first and second electronic lock override devices can independently move the release bar from the normal position to the release position.
As shown in
Referring to
Referring to
Referring to
The cam lock 200 is also configured to function as an override device that can move the release bar 160 from the normal position to the release position to override the electronic lock 120 and unlock the cabinet system 10. Thus, the illustrated cam lock 200 functions both as a tamper-resistant lock and as an externally accessible/actuatable (keyed) override device for overriding the electronic lock. An upper portion of the cam 206 engages connection flange 172 of the release bar 160. As the cam 206 rotates from the locked position to the unlocked position, the upper portion presses the connection flange 172 upward and the release bar 160 moves as a follower along the upper portion of the cam. In the unlocked position of the cam lock 200, the cam 206 lifts the release bar 160 (overcoming the spring 176), which in turn lifts the toggle and overrides the electronic lock 120 to unlock the door 16.
Thus, in the illustrated embodiment, the emergency release 180 is a first override device for overriding the electronic lock 120 and the cam lock 200 is a second override device for overriding the electronic lock 120. Other override devices can also be used to move the release bar from the normal position to the release position in one or more embodiments. For instance, it is expressly contemplated that, in a cabinet system with multiple independently lockable storage compartments, a locking assembly 110 could be included for each door and an additional release device (not shown) could be provided that includes a linkage configured to simultaneously move the release bar 160 of each of the locking assemblies to simultaneously override all of the electronic locks 120. It is further contemplated that a cabinet system could include multiple dedicated externally accessible override devices for the same locking assembly. For instance, it may be desirable to include one externally accessible override device at the location of the cam lock 200 and also another externally accessible override device at another location along the cabinet (e.g., along the front of the cabinet). This provides multiple points of external override access that accommodates a deployment where one of the external override devices is covered by a blocking structure such as a building wall. It will be apparent to those skilled in the art that the release bar 160 provides a highly adaptable interface usable with various types of mechanical override devices.
Referring to
The second tamper restraint 312 comprises a bracket having an upright portion 320 secured to the cover plate, an L-shaped upper flange 322 extending from the upper end of the upright portion, and a lower flange 324 projecting inward along the axis A2 from the lower end of the upright portion. The L-shaped upper flange 322 is positioned to overlap the flange 116 of the base 112. If there is an attempt to pry open the upper edge of the cover assembly 190, the L-shaped upper flange 322 will engage the base flange 116, thereby preventing the cover assembly from being pried open. The lower flange 324 is received in the lower restraint opening of the 153 of the retention plate 150. If any attempt is made to twist/rotate the cover assembly 190 in the plane of the cover plate 192, the lower flange 324 will engage an inner edge of the retention plate 150 and thereby resist rotation of the cover plate. Thus, the illustrated cover assembly 190 with its additional restraints 310, 312 substantially inhibits any access to the interior of the locking assembly 110 (including by blocking line of sight into the interior of the locking assembly) unless the cam lock 200 is unlocked. When the cam lock 200 is unlocked, the bottom of the cover plate 192 can be pulled away from the sidewall, which enables the cam 206 to pass through the opening 152 and the cover assembly 190 to be removed from the cabinet 14.
When introducing elements of the present disclosure or the preferred embodiment(s) thereof, the articles “a”, “an”, “the” and “said” are intended to mean that there are one or more of the elements. The terms “comprising”, “including” and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements.
In view of the above, it will be seen that the several objects of the disclosure are achieved and other advantageous results attained.
As various changes could be made in the above products and methods without departing from the scope of the disclosure, it is intended that all matter contained in the above description shall be interpreted as illustrative and not in a limiting sense.
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