The present invention relates to an improved lockable container and, more specifically, to a lockable container having first and second mateable elements that can be manufactured in such a manner as to facilitate unlocking the container.
Tamper-proof or child-resistant containers, such as those used, for example, for distributing pharmaceutical medications, are widely used to restrict access to the contents. To provide greater security, especially for controlled substances, locking caps with selectively-programmable rings may be used. For example, U.S. Pat. No. 8,875,915 (“Container having a Programmable Combination Locking Cap”), issued to Secure Medication System, LLC of Fort Collins, Colo. and incorporated in its entirety herein by reference, describes a number of embodiments of containers that include individually programmable combination locking caps. In some embodiments, the locking cap includes a number of rotatable rings that may be aligned adjacent to one another on the cap.
According to some embodiments of the '915 patent, tabs formed on the inner surface of these rings operate in conjunction with projections formed on a canister portion of the container to allow/prevent the cap from being removed from the canister portion. Access to the contents contained in the canister portion is made possible, however, by removing one tab on each ring, so that there is nothing to interfere with the projections when the plural rings are positioned so that the removed tabs are aligned along a vertical axis associated with the projections. To facilitate aligning the rings to unlock the cap and canister portion, alphanumerical indicia may be formed on the outer surface of the ring. The indicia that position the removed tabs along the vertical axis associated with the projections on the canister portion correspond to the combination code for unlocking the container. In some implementations, the consumer may create her own combination code; in other implementations, the pharmacist may create the combination code.
In some implementations (e.g., containers for medications), the corresponding industry and customary sizes that consumers are familiar with may dictate the size of future canister and cap combinations. As a result, whereas a combination code having three or more digits (on three or more rings) may be more secure than a combination code having just two digits (on two rings), because the size of the container and the portion of that overall size that may be available for the rotatable rings may be standardized, having more rings may mean that the rings are less wide than solutions with fewer rings. Problematically, some consumers may find it more difficult to see the alphanumerical indicia on the less wide rings than on wider rings. These same and other consumers may also find it more difficult to manipulate the less wide rings than the wider rings. Furthermore, rotating three or more rings requires aligning a combination code that includes an equal number of alphanumerical indicia. Disadvantageously, rotating one ring may affect the alignment of adjacent rings (e.g., due to “sticky” rings), requiring the process to take longer and the rings having to be moved back and forth to provide an exact alignment.
Tolerances in manufacturing of, for example, the caps, the rotatable rings, the tabs on the rings, the flanges, and the canister portion, as well as the number of rotatable rings, may make unlocking the cap and canister combination, as well as opening the container, more difficult. This phenomenon may be referred to as ring indexing tolerance. Ring indexing tolerance may manifest among senior consumers whose eyesight or digital dexterity may not permit or may prolong a perfect alignment of the combination code. Alternatively, or in addition, the relative alignment of the alphanumerical indicia on outer surface of the ring with the tabs on the inner surface of the ring during manufacture may be off sufficiently, such that, even if combination code is properly aligned along the vertical axis of the projections formed on the canister portion, one or more tabs may interfere with the projections, preventing removal of the cap from the canister portion.
Finally, single-piece caps for containers often include, for holding the rings, a cylindrical member that is slightly tapered. In some instances, the tapering may induce some free play in the rings, affecting the ability to exactly align the appropriate combination code.
Advantageously, it would be beneficial to provide a container having a locking programmable feature that does not suffer from ring indexing tolerance and/or that eliminates the tapering of the cylindrical member holding the rotatable rings by providing a cylindrical member having a uniform diameter.
In a first aspect, the present invention relates to a lockable container. In some embodiments, the lockable container may include a first element that includes: a cylindrical member having a first open end at a proximal end thereof and a second open end at a distal end thereof, at least two rings rotatably supported by the cylindrical member, and a retainer for capturing the rings on the cylindrical member and covering the first open end and a second element mateable with the first element and that includes structure that cooperates with the rings to close the second open end to control access to an interior of the container. In some applications, the height of the first element is greater than the height of the second element. In other applications, the height of the first element is substantially equal to the height of the second element. While, in still other applications, the height of the first element is less than the height of the second element.
In some variations, the first element may be a canister and the second element may be a cap, such that the cap closes the second open end when the canister and cap are mated, while, in other variations, the first element may be the cap and the second element may be the canister, such that the cap covers an open end of the canister when the canister and the cap are mated.
In some implementations, the cylindrical member may include an annular flange formed at the second open end for retaining the rings. Rings may be provided on the cylindrical member for setting a combination code for locking the cylindrical member to the second element and each ring includes an outer peripheral surface and an inner peripheral surface, wherein identification elements are formed on the outer peripheral surface of the rings and corresponding selectively removable tabs are formed on the inner peripheral surface of the rings.
In some variations, the retainer may include: a sidewall portion having a proximal end and a distal end; a closed end formed at the proximal end; an open end at the distal end; and an annular flange formed at the open end for retaining the rings. The retainer may be fixedly attached to the cylindrical member.
In some implementations, the second element may be structured and arranged to slidingly fit inside the cylindrical member. The second element may include a cylindrical member having a first open end and a second closed end and projections formed on an exterior surface thereof. In some variations, the second closed end may include a belled portion and a lower portion of the belled portion may be structured and arranged to rest on an annular flange formed at the second open end of the cylindrical member. The projections may be structured and arranged to slidingly pass through an unlocking opening formed in the cylindrical member when a combination code is selected on the rings.
In a second aspect, the present invention relates to a method of controlling access to contents within a lockable container. In some embodiments, the method may include: providing a lockable container having a first element and a second element. The first element may include a cylindrical member having a first open end at a proximal end thereof and a second open end at a distal end thereof, at least two rings rotatably supported by the cylindrical member, and a retainer for capturing the rings on the cylindrical member and covering the first open end. The second element may be mateable with the first element and may include structure that cooperates with the rings to close the second open end to control access to an interior of the container. In some variations, the second element may be structured and arranged to slidingly fit inside the cylindrical member of the first element and/or a first second element of a first container is structured and arranged to slidingly fit inside a second element of a second container.
The method may further include one or more of: fixedly attaching the retainer to the cylindrical member, forming an unlocking opening and multiple alignment openings in the cylindrical member, forming an annular flange on the second open end of the cylindrical member to retain the rings, and/or forming projections on an exterior surface of the second element. In some variations, the projections are structured and arranged to slidingly pass through an unlocking opening formed in the cylindrical member when a combination code is selected on the rings. The rings may be for setting a combination code for locking the cylindrical member to the second element, each ring having an outer peripheral surface and an inner peripheral surface, wherein plural identification elements are formed on the outer peripheral surface and plural selectively removable tabs are formed on the inner peripheral surface.
In some applications, providing the retainer may include providing a sidewall portion having an open end at a distal end thereof, forming a closed end at a proximal end of the sidewall portion, and/or forming an annular flange at the open end of the sidewall portion for retaining the ring.
Various features and advantages of the present invention, as well as the invention itself, can be more fully understood from the following description of the various embodiments, when read together with the accompanying drawings, in which:
Referring to
As shown in
In some applications, the retainer 21 includes a fully closed first end 22 and an open second end 24 created by a (e.g., annular) sidewall 23 extending perpendicularly or substantially perpendicularly from the closed first end 22. Alignment indicia (e.g., an arrow, a line, a triangle, and the like) may be formed on the sidewall 23 and/or on the closed first end 22 for the purpose of aligning the first element 20 with the second element 40 to lock/unlock the canister 100. In some variations, a flange 25 may be formed on the sidewall 23 about the open second end 24. Advantageously, the flange 25 may be provided to retain the rotatable rings 30 on the cylindrical member 26.
In some embodiments, the cylindrical member 26 includes an annular sidewall 28 having a first opening 27 (e.g., at a distal end thereof) and a second opening 29 (e.g., at an opposing, proximal end thereof). Advantageously, in some applications, the cylindrical member 26 may be configured to provide a uniform diameter between the openings 27, 29. For some applications, however, the annular sidewall may be slightly tapered towards the first opening 27. Because the diameter of the cylindrical member 26 is configured to be uniform (rather than to taper), the shrink rate of a flange during manufacture may become inconsequential.
In some variations, a flange 31 may be formed on the sidewall 28 about OR PROXIMATE the second opening 29. Advantageously, the flange 31 may be provided to retain the rotatable rings 30 on the cylindrical member 26. In some embodiments, breaks 34 may be provided in the flange 25, so that the flange 25 is discontinuous. In some variations, the breaks 34 in the flange 25 are configured to be mateable with corresponding protrusions, projections, ribs 48, and the like formed in the second element 40.
A first notch 32 and a second notch 33 may be formed in the sidewall 28 of the cylindrical member 26, such that the notches 32, 33 are configured to extend (e.g., in an axial or longitudinal direction) from the first opening 27 towards the second opening 29. Although
In some variations, the first notch 32 and second notch 33 are structured and arranged to be mateable with corresponding projections, protrusions, or the like formed on the inner surface of the sidewall 23 of the retainer 21 and may provide points for fixedly joining (e.g., adhesively, by ultrasonic welding, by solvent bonding, and the like) the retainer 21 and the cylindrical member 26.
In some implementations, an unlocking opening 35 may also be formed in the sidewall 28 of the cylindrical member 26. The unlocking opening 35 is structured and arranged to provide a window or channel in the cylindrical member 26 that is adapted to accommodate a plurality of projections 44, 45 formed on the second element 40. The interaction between the projections 44, 45 and the removable tabs 38 located on the inner surface 36 of the rotatable rings 30 may be used to securely lock the first element 20 and the second element 40. Preferably, the unlocking opening 35 is structured and arranged to extend (e.g., in a longitudinal or axial direction) from the second opening 29, through the flange 31, towards the first opening 27, terminating at a location close to, near, or proximate the first opening 27. More preferably, the unlocking opening 35 extends from the second opening 29, through the flange 31, to a location in the sidewall 28 that just permits the consumer, pharmacist, or other authorized third party to access (as is described in greater detail below) the corresponding tabs 38, so as to allow the consumer, pharmacist, or other authorized third party to remove the tabs 38 corresponding to the combination code from the inner surfaces 36 of the rotatable rings 30. As shown in
In some variations, the unlocking opening 35 may be structured and arranged so as to align with the alignment indicia disposed on the sidewall 23 or on the closed first end 22 of the retainer 21. The unlocking opening 35 may also be designed to provide a constant thickness (i.e., width) and a constant height (i.e., length).
Referring to
In some applications, the sidewall 42 may include an upper (e.g., cylindrical) portion 42a and a lower portion 42b. Preferably, the outer diameter of the upper portion 42a of the sidewall 42 is designed to be slightly less than the inner diameter of the second opening 29 of the cylindrical member 26 of the first element 20, so that the second element 40, and more specifically, the upper portion 42a of the sidewall 42 of the second element 40 may slide or slip, without excessive frictional resistance, within the second opening 29 of the cylindrical member 26 of the first element 20. Although the lower portion 42b may also be cylindrical in shape, it does not have to be.
In some variations, a plurality of projections 44, 45 may be formed on the upper portion 42a of the sidewall 42, so as to project therefrom. The number of projections 44, 45 may correspond to the number of rotatable rings 30; hence, for the two-ring container 100 shown in
Optionally, to prevent unauthorized personnel from looking between the first element 20 and the second element to observe when empty tab spaces on the rotatable rings 30 are aligned within the unlocking opening 35, a belled portion 46 may be formed to project out from the sidewall 42 of the second element 40, e.g., at a short distance below the final projection 45. The belled portion 46 may, in some variations, provide a delineation between the upper portion 42a and the lower portion 42b of the sidewall 42 of the second element 40. In some applications, a plurality of protrusions, projections, ribs 48, and the like may be formed within the belled portion 46 for the purpose of mating with corresponding breaks 34 in the flange 31 of the cylindrical member 26 of the first element 20.
The belled portion 46 may serve as or provide a blocking function to prevent unauthorized personnel from looking between the first element 20 and the second element 40 to try to align the open or empty spaces, corresponding to where tabs 38 have been removed, on the inner surface 36 of the rotatable rings 30 within the unlocking opening 35. As an alternative to a belled portion, if the shape and size of the lower portion 42b of the sidewall 42 is much greater than that of the upper portion 42a, then the lower portion 42b may provide the blocking function to prevent unauthorized personnel from looking between the first element 20 and the second element 40 to try to align the open or empty spaces in the rotatable rings 30 within the unlocking opening 35. Alternatively, an additional projection (e.g., a blocker) may be formed on the upper portion 42a of the sidewall 42 of the second element 40.
In normal operation, some portion of the projections 44, 45 formed on the upper portion 42a of the second element 40 may be provided to (e.g., structurally) engage (i.e., interfere with) tabs 38 disposed on the inner surface 36 of the rotatable rings 30 to securely lock the first element 20 to the second element 40 until the appropriate combination code has been dialed up (e.g., entered) on the rotatable rings 30. Once the appropriate combination code has been dialed up (e.g., entered) on the rotatable rings 30, the open or empty spaces provided by the tabs removed when establishing the combination code should be properly aligned within the unlocking opening 35, so that the cylindrical member 26 of the first element 20 may be removed from about the upper portion 42a of the sidewall 42 of the second element 40.
In some implementations, alignment indicia 47 (e.g., an arrow, a triangle, a line, and the like) may also be formed on the lower portion 42b of the sidewall 42 of the second element 40 and/or on the belled portion 46. In some embodiments, the alignment indicia 47 aligns with and points towards the projections 44, 45 formed in the upper portion 42a of the second element 40. In some variations, once the upper portion 42a of the sidewall 42 of the second element 40 is inserted into the second opening 29 of the cylindrical member 26 of the first element 20, such that the projections 44, 45 and the unlocking opening 35 are aligned for either locking or unlocking the container 100, the alignment indicia formed on the closed first end 22 and/or formed on the sidewall 23 of the retainer 21 of the first element 20 and the alignment indicia 47 formed on the sidewall 42 and/or on the belled portion 46 of the second element 40 may themselves be aligned. Scrambling or rotating the rings 30 from this alignment position securely locks the container 100, preventing unauthorized personnel from accessing the contents of the container 100. In order to unlock the container 100 to access the contents, the consumer or authorized user may merely rotate the rings 30 to dial up (e.g., enter) the appropriate combination code between the alignment indicia formed on the retainer 21 of the first element 20 and alignment indicia 47 formed on the sidewall 42 and/or on the belled portion 46 of the second element 40.
Referring to
As shown in
In some applications, the retainer 51 may include a fully closed first end 52 and an open second end 54. A (e.g., annular) sidewall 53 may extend perpendicularly or substantially perpendicularly from the closed first end 52 towards the open second end 54. The hollow portion of the retainer 51 created by the sidewall 53 may provide a plenum 49′ for storage of the contents of the container 100′. Although the embodied retainer 51 is shown as having a cylindrical or substantially cylindrical shape, that is done for illustrative purposes only. In any of its various implementations, portions of the retainer 51 may take on any practical structural or aesthetic shape.
In some implementations, a belled portion 62, having a projecting sidewall 63 that projects out and away from the sidewall 53 of the retainer 51, may be formed to project out from the sidewall 53 of the first element 50, e.g., at, close to, near, or proximate the open second end 54 of the retainer 51. The belled portion 62 may serve as or provide a blocking function to prevent unauthorized personnel from looking between the first element 50 and the second element 70 to try to align the open or empty spaces, corresponding to where tabs 38 have been removed, on the inner surface 66 of the rotatable rings 60 within the unlocking opening 55. As an alternative to a belled portion 62, if the shape and size of the sidewall 53 are large enough, the sidewall shape may serve as or provide the blocking function. Alignment indicia 64 (e.g., an arrow, a line, a triangle, and the like) may be formed on the sidewall 53 and/or on the belled portion 62 for the purpose of aligning the first element 50 with the second element 70 to lock and selectively unlock the container 100′.
As shown in
Alternatively, as shown in
Referring to
In some embodiments, the second element 70 may include an open first end 71, a (e.g., cylindrical) sidewall 72, and a top portion 73 that includes a completely closed second end 76. Preferably, the outer diameter of the sidewall 72 may be designed to be slightly less than the inner diameter of the second opening 59 of the cylindrical member 56, 56′ of the first element 50, so that the second element 70 may slip or slide, without excessive frictional resistance, within the second opening 59 of the cylindrical member 56, 56′ of the first element 50.
In some variations, a plurality of projections 74, 75 may be formed on the sidewall 72 of the second element 70. Preferably, the number of projections 74, 75 may correspond to the number of rotatable rings 60 retained on the cylindrical member 56, 56′; hence, for the two-ring container 100′ shown in
A portion of the projections 74, 75 may be provided to (e.g., structurally) engage tabs 68 disposed on the inner surface 66 of the rotatable rings 60 to securely lock the first element 50 to the second element 70 until the appropriate combination code has been dialed up (e.g., entered) on the rotatable rings 60. Once the appropriate combination code has been dialed up (e.g., entered) on the rotatable rings 60, the open or empty spaces resulting after the corresponding tabs 68 were removed should be properly aligned at the unlocking opening 55, 55′, so that the cylindrical sidewall 72 and the second element 70 may be slidingly removed from within the second opening 59 of the cylindrical member 56, 56′ of the first element 50.
Alignment indicia 77 (e.g., an arrow, a triangle, a line, and the like) may also be formed on the top portion 73 of the second element 40. In some variations, once the sidewall 72 of the second element 70 is (e.g., slidingly) inserted into the second opening 59 of the cylindrical member 56, 56′ of the first element 50, such that the projections 74, 75 and the unlocking opening 55, 55′ are aligned for either locking or unlocking the container 100′, the alignment indicia 78 on the sidewall 53 of the retainer 51 of the first element 50 and the alignment indicia 77 on the top portion 73 of the second element 70 may themselves be aligned. Scrambling or rotating the rings 60 from this alignment position should result in securely locking the container 100′, preventing unauthorized personnel from accessing the contents of the container 100′. In order to unlock the container 100′ to access the contents, the consumer, pharmacist, or authorized third party may merely rotate the rings 60 to dial up the appropriate combination code between the alignment indicia 77, 78 on the retainer 51 of the first element 50 and the top portion 73 of the second element 70.
Referring to
As shown in
In some applications, the retainer 89 may include a fully closed first end 95 and an open second end 96. A (e.g., annular) sidewall 97 may extend perpendicularly or substantially perpendicularly from the closed first end 95 to the open second end 96. Although the embodied retainer 89 is shown as having a cylindrical or substantially cylindrical shape, that is done for illustrative purposes only. In any of its various implementations, portions of the retainer 89 may take on any practical structural or aesthetic shape.
Alignment indicia 98 (e.g., an arrow, a line, a triangle, and the like) may be formed on the sidewall 97 for the purpose of aligning the cap element 80 with the canister element 110 to lock and selectively unlock the container 100″. In some variations, a flange 99 may be formed on the sidewall 97 of the cap portion 89, e.g., at, near, close to, or proximate and/or about the open second end 96.
As shown in
In some variations, a plurality of projections 85, 86 may be formed on the sidewall 84 of the cylindrical member 81 of the cap element 80. In some embodiments, the projections 85, 86 may be cubical or substantially cubical in shape, C-shaped (as shown), I-shaped, or a combination thereof. Preferably, the number of projections 85, 86 may correspond to the number of rotatable rings 90 disposed or disposable on the canister element 110; hence, for the two-ring container 100″ shown in
A portion of the projections 85, 86 may be provided to (e.g., structurally) engage tabs 93 located on the inner surface 91 of the rotatable rings 90 to securely lock the cap element 80 to the canister element 110 until the appropriate combination code has been dialed up (e.g., entered) on the rotatable rings 90. Once the appropriate combination code has been dialed up (e.g., entered) on the rotatable rings 90, the open or empty spaces provided after the corresponding tabs were removed should be properly aligned at the unlocking opening 118, so that the cylindrical member 81 of the cap element 80 may be slidingly removed from within the unlocking opening 118 of the canister element 110.
Referring to
In some implementations, the upper sidewall portion 114 may be designed to provide a surface having a constant circumferential dimension for holding the rotatable rings 90. In some variations, however, the circumferential dimension may taper slightly towards the first open end 111 of the canister element 110. In order to retain the rotatable rings 90 on the upper sidewall portion 114, a plurality of (e.g., four) protrusions 117 may be formed in the upper sidewall portion 114. In placing the rings 90 on the canister element 110, force applied to the inner surface 91 of the rings 90 may force the protrusions 117 to displace radially towards the plenum of the canister element 110. Once the ring 90 has passed over the protrusions 117, the protrusions 117 may return to their original locations. Preferably, the inner diameter of the upper sidewall portion 114 may be designed or selected to be slightly greater than the outer diameter of the second opening 82 of the cylindrical member 81 of the cap element 80, so that the cap element 80 may slide, without excessive frictional resistance, within the first opening 111 of the canister element 110.
In order to set a combination code and, subsequently, to lock and selectively unlock the cap element 80 and the canister element 110, an unlocking opening 118 may be formed in the upper sidewall portion 114 of the canister element 110. Preferably, the unlocking opening 118 may be structured and arranged to extend (e.g., in a longitudinal or axial direction) from the first opening 111 towards the lower sidewall portion 113. More preferably, the unlocking opening 118 may be structured and arranged to extend from the first opening 111 to a location in the upper sidewall portion 114 that just permits the consumer, pharmacist, or other authorized third party to access (as is described in greater detail below) the corresponding tabs 93, so as to allow the consumer, pharmacist, or other authorized third party to remove the tabs 93 corresponding to the combination code from the inner surfaces 91 of the rotatable rings 90. The width of the unlocking opening 118 should be designed to be slightly larger than the circumferential dimension of the projections 85, 86 used to lock the cap element 80 and the canister element 110, so that, when an appropriate combination code has been dialed up (e.g., entered) on the rotatable rings 90, projections 85, 86 formed on the cap element 80 may slide unhindered into the first opening 111 of the canister element 110.
Alignment indicia 116 (e.g., an arrow, a triangle, a line, and the like) may also be formed, for example, on the lower sidewall portion 113 and/or the belled portion 115 of the canister element 110, so as to align with the unlocking opening 118. In some variations, once the cylindrical member 81 of the cap element 80 is inserted into the first opening 111 of the canister element 110, such that the projections 85, 86 and the unlocking opening 118 are aligned for either locking or unlocking the container 100″, the alignment indicia 98 on the sidewall 97 of the retainer 89 of the cap element 80 and the alignment indicia 116 on the canister element 110 may themselves be aligned. Scrambling or rotating the rings 90 from this alignment position should result in securely locking the container 100″, preventing unauthorized personnel from accessing the contents of the container 100″. In order to unlock the container 100″ to access the contents, the consumer, pharmacist, or authorized third party may merely rotate the rings 90 to dial up the appropriate combination code between the alignment indicia 98 on the retainer 89 of the cap element 80 and the alignment indicia 116 on the canister element 110.
Costs associated with the shipment of lightweight canisters and containers may far exceed the costs of manufacturing, increasing the total cost of the canisters and containers. Advantageously, as shown in
Having described various embodiments of a locking programmable container, a method of establishing a combination code and of opening and/or securing a first element to a second element of a locking container will be described. In order to lock and unlock the container, a combination code must be dialed in (e.g., entered) on the rotatable rings, such that the alphanumerical characters, on the plurality of rings and that make up the combination code, are aligned within an alignment axis defined by alignment indicia formed on the first element and alignment indicia formed on the second element and, moreover, the alphanumerical characters are aligned with an unlocking opening formed, for example, in the cylindrical member of the first element.
Recall that each ring may include a plurality of alphanumerical characters on its outer surface and a corresponding plurality of removable tabs on its inner surface. Thus, a discrete tab on the inner surface of the ring may correspond to a discrete alphanumerical character on the outer surface of the ring. The interaction between or engagement of the tabs on the inner surface of the rotatable rings, which are disposed on the first element, and a plurality of projections, which are disposed on the second element, provide the locking mechanism that secures the first element to the second element. In short, the rings, tabs, and projections, in combination, may create a programmable locking container that requires a combination code to secure and to selectively open the container. Advantageously, if R represents the number of rings and n represents the number of alphanumerical characters (and hence the number of tabs) on each ring, then the number of possible combination codes (C) for the locking container may be determined by the equation:
C=Rn.
Thus, for two rings (i.e., n=2) and ten alphanumerical characters (i.e., R=10) per ring, there would be 100 possible combination codes (C). Increasing the number of rings (R) and/or increasing the number of alphanumerical characters (n) provide a greater number of possible combination codes.
Once the tabs corresponding to the digits of the combination code have been removed from the inner surfaces of each rotatable ring, the void, empty space, or opening left in place of the removed tab is not able to interact with the projections. As a result, when the alphanumerical characters corresponding to the tab openings are aligned between the alignment indicia on the first element and the alignment indicia on the second element, the void or empty tab openings is no longer present to obstruct movement of the projections as the second element is slidingly removed from inside of the cylindrical member of the first element.
The selective removal of tabs and the creation of a combination code can be performed at the time of manufacture (e.g., by the manufacturer) or, alternatively, the combination code may be created by the consumer, the pharmacist, or some other authorized third party. The creation process requires, first, determining what the combination code will be and then, with the first element removed from the second element, dialing in (i.e., entering) the appropriate combination code of the rings, such that the combination code is aligned with the alignment indicia on the retainer of the first element.
Aligning the combination code within the alignment position defined by the alignment indicia on the retainer of the first element and the alignment indicia on the second element ensures that the corresponding tabs for the combination code are aligned and exposed within the unlocking opening on the cylindrical member of the first element. The exposed tabs may then be removed, e.g., using a sharp instrument (e.g., a penknife, a safety razor blade, an X-ACTO® knife, nail clippers, and the like).
Alternatively, the consumer, pharmacist, authorized third party, and the like may use an encoder 200 to set the combination code for a locking container 100. Referring to
A pair of retaining projections 203 may be formed on the sidewall of the post portion 202. Preferably, the retaining projections 203 may be configured to be diametrically opposed to one another on the sidewall of the post portion 202. Furthermore, on the sidewall of the post portion 202, for example, equidistant from the retaining projections 203, an upper projection 205 and a lower projection 204 may be formed. In some applications, the upper projection 205 may be structured and arranged to fixedly retain a cutting element 206 for cutting the removable tabs 38. Preferably, the width dimension of the upper projection 205 is designed to pass through the unlocking opening 35 in the cylindrical member 26 of the first element 20 without significant frictional resistance.
To cover the cutting element 206 (e.g., to prevent injury from an otherwise exposed cutting element 206), a cantilevered element 208 may be provided. In some implementations, the cantilevered element 208 may be rotatably attached to the base element 201 near, close to, or proximate where the lower projection 204 joins the base element 201, such that the cantilevered element 208 may flex out and away from the upper projection 205 and the cutting element 206 during the encoding process. In some variations, alignment indicia 209 may be formed at a distal end of the cantilevered element 208 for use in aligning the first element 20 and, more particularly, the unlocking opening 35 on the encoder 200.
In some embodiments, the plunger portion 220 may be configured as a hollow cylinder that includes an open first end 211, a partially closed second end 213, and a sidewall 212 disposed therebetween. Preferably, the inner diameter of the open first end 211 may be designed or selected to be slightly greater than the outer diameter of the post portion 202 of the base portion 210, so that the inner surface of the plunger portion 220 may translate over the outer surface of the post portion 210 without excessive frictional resistance. Optionally, an opening 214 may be formed in the partially closed second end 213. Advantageously, the optional opening 214 promotes a constant wall thickness during plastic injection molding and, also, enables users to view the biasing element 219 disposed within the post portion 202 of the base portion 210 and the plunger portion 220.
To accommodate the upper projection 205 and the lower projection 204, a longitudinal opening 218 may be configured or formed in the sidewall 212 of the plunger portion 220. A plurality (e.g., a pair) of longitudinal openings 215 for receiving the retaining projections 203 on the post portion 202 may also be provided or formed in the plunger portion 220. The openings 215 may be structured and arranged to cooperate with the pair of retaining projections 203 to slidingly connect the plunger portion 210 to the post portion 202 of the base portion 210. Preferably, the openings 215 may be configured to be diametrically opposed to one another on the sidewall 212 of the plunger portion 220. More preferably, the openings 215 may be designed or dimensioned to accommodate the necessary translation of the plunger portion 220 during the encoding process to produce the combination code on the rings 30.
In some applications, in order to properly position the first element 20 on the encoder 200 and/or to properly maintain the position of first element 20 during the encoding process, a plurality of (e.g., longitudinal or axial) ribs 216 may be provided about the sidewall 212 of the plunger portion 220. Advantageously, in some embodiments, the locations of the ribs 216 may be structured and arranged on the sidewall 212 so that the ribs 216 may be mateable with corresponding breaks 34 in the flange 31 of the cylindrical member 26 of the first element 20. Mating of the ribs 216 and the breaks 34 in the flange 31 may minimize the rotation of the first element 20 during the encoding process.
Having described a first embodiment of an encoding device 200, a process for encoding the rings 30 of the canister 100 using the encoding device 200 will now be described. In a first step, encoding the rings 30 disposed on the first element 20 includes dialing up (e.g., entering) the combination code on the alphanumerical characters 39 on the rings 30 disposed on the first element 20. Preferably, the desired combination code is aligned with alignment indicia formed on the first element 20. In a next step, the first element 20 with the desired combination code may be placed over and on the plunger portion 220. Advantageously, the ribs 216 on the plunger portion 220 and the breaks 34 in the flange 31 of the cylindrical member 26 of the first element 20 may facilitate placing and properly aligning the first element 20 on the plunger portion 220. In a next step, the user should ensure that the desired combination code is now properly aligned between the alignment indicia on the retainer 21 of the first element 20 and the alignment indicia 209 on the cantilevered element 208.
Once the user is comfortable with the combination code and its proper alignment on the encoding device 200, the user may apply an axial force to the closed end 22 of the retainer 21 of the first element 20 (e.g., by using the palm of the user's hand), compressing the biasing element 219 and driving the first element 20 and the plunger portion 220 downwards towards the base element 201. In some applications, as the first element 20 is driven downwards, the rings 30 may cause or force the cantilevered element 208 to flex out and away from the cutting element 206, while the upper projection 205 and the cutting element 206 slide into the unlocking opening 35 in the cylindrical member 26 of the first element 20, removing the tabs 38 associated with the alphanumerical characters 39 of the desired combination code.
Once the encoding is completed, the user may remove the load or force applied to the closed end 22 of the retainer 21 of the first element 20, allowing the biasing element 219 to return the plunger portion 220 to its initial (e.g., at rest) position. The first element 20 may then be removed from the plunger portion 220 and inspected to ensure that the tabs 38 associated with the combination code were completed removed from the inner surface 36 of the rings 30. The user may then want to ensure that the locking feature and the combination code work by, first, scrambling the rotating rings 30 and by, then, dialing up (i.e., entering) the appropriate combination code on the rings 30. Once the appropriate combination code is dialed up (e.g., entered), the user may again visually inspect the inner surfaces 36 of the rings 30 through the second opening 29 and the unlocking opening 35 in the cylindrical member 26 of the first element 20 to ensure that the void or empty space left by the removed tabs 38 appears within the unlocking opening 35. The verification process may also be repeated after the first element 20 and second element 40 have been joined and the rings 30 scrambled again.
Referring to
Having described a second embodiment of an encoding device 200′, a process for encoding the rings of the container 100 using the encoding device 200′ will now be described. In a first step, encoding the rings 30 disposed on the first element 20 includes dialing up (e.g., entering) the combination code on alphanumerical characters 39 on the rings 30 disposed on the first element 20. Preferably, the desired combination code may be aligned with alignment indicia formed on the first element 20. In a next step, the first element 20 with the desired combination code may be placed over the open end 207′ about the sidewall 202′ of the encoder 200′. In a next step, the user should ensure that the desired combination code is now properly aligned between the alignment indicia on the retainer 21 of the first element 20 and the cantilevered element 208′.
Once the user is comfortable with the combination code and its proper alignment on the encoding device 200′, the user may apply an axial force to the closed end 22 of the retainer 21 of the first element 20 (e.g., by using the palm of the user's hand), driving the first element 20 downwards. In some applications, as the first element 20 is driven downwards, the rings 30 may force or cause the cantilevered element 208′ to flex out and away from the cutting element 206′, while the upper projection 205′ and the cutting element 206′ slide into the unlocking opening 35 in the cylindrical member 26 of the first element 20, removing the tabs 38 associated with alphanumerical characters 39 of the desired combination code.
Once the encoding is completed, the user may remove the first element 20 from the encoder 200′ and inspect it to ensure that the tabs 38 were completed removed from the inner surface 36 of the rings 30. The user may then want to ensure that the locking feature and the combination code work by, first, scrambling the rotating rings 30 and by, then, dialing up (i.e., entering) the appropriate combination code on the rings 30. Once the appropriate combination code is dialed up (e.g., entered), the user may again visually inspect the inner surfaces 36 of the rings 30 through the second opening 29 and the unlocking opening 35 in the cylindrical member 26 of the first element 20 to ensure that the void or empty space left by the removed tabs 38 appears within the unlocking opening 35. The verification process may also be repeated after the first element 20 and second element 40 have be joined and the rings 30 scrambled again.
The invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The foregoing embodiments, therefore, are to be considered in all respects illustrative rather than limiting the invention described herein. Scope of the invention is thus indicated by the appended claims, rather than by the foregoing description, and all changes that come within the meaning and range of equivalency of the claims are intended to be embraced therein.
This application is a continuation of and claims priority and the benefit of U.S. patent application Ser. No. 16/541,868 filed on Aug. 15, 2019, the disclosure of which is incorporated herein by reference in its entirety.
Number | Name | Date | Kind |
---|---|---|---|
841668 | Cowles | Jan 1907 | A |
3405828 | St Pierre | Oct 1968 | A |
3782574 | Rumble | Jan 1974 | A |
3830394 | Lestaevel | Aug 1974 | A |
5520305 | Pierson | May 1996 | A |
5927529 | Hofmann et al. | Jul 1999 | A |
7175038 | Dolan | Feb 2007 | B2 |
7252204 | Small | Aug 2007 | B1 |
8020415 | Corbin et al. | Sep 2011 | B2 |
8317048 | Hajichristou et al. | Nov 2012 | B2 |
8875915 | Serell | Nov 2014 | B2 |
8939301 | Small | Jan 2015 | B1 |
D741713 | Serell | Oct 2015 | S |
D742116 | Serell | Nov 2015 | S |
D746058 | Serell | Dec 2015 | S |
D747606 | Serell | Jan 2016 | S |
D747607 | Serell | Jan 2016 | S |
9445972 | Arad et al. | Sep 2016 | B2 |
9557719 | Liu et al. | Jan 2017 | B2 |
9592969 | Wolfe et al. | Mar 2017 | B2 |
9886806 | Bashkin | Feb 2018 | B2 |
9890558 | Serell | Feb 2018 | B2 |
10073955 | Ervin | Sep 2018 | B2 |
10335349 | Roslyakov et al. | Jul 2019 | B2 |
10771975 | Conrad et al. | Sep 2020 | B2 |
10796790 | O'Keefe | Oct 2020 | B2 |
10800588 | Balwani | Oct 2020 | B2 |
10842713 | Cohen et al. | Nov 2020 | B1 |
20090101711 | Grayson | Apr 2009 | A1 |
20110210136 | Wang | Sep 2011 | A1 |
20130055773 | Li | Mar 2013 | A1 |
20130062303 | Serell | Mar 2013 | A1 |
20140360969 | Ackerman | Dec 2014 | A1 |
20140380445 | Tunnell et al. | Dec 2014 | A1 |
20150091693 | Bibeau et al. | Apr 2015 | A1 |
20150300045 | Serell | Oct 2015 | A1 |
20160189507 | Rayner | Jun 2016 | A1 |
20160292697 | Ramsey et al. | Oct 2016 | A1 |
20180079569 | Simpson | Mar 2018 | A1 |
20180280246 | Cohen et al. | Oct 2018 | A1 |
20190100364 | Bolen | Apr 2019 | A1 |
20200062472 | Simpson | Feb 2020 | A1 |
Number | Date | Country |
---|---|---|
201292076 | Aug 2009 | CN |
201395308 | Feb 2010 | CN |
201419849 | Mar 2010 | CN |
201457922 | May 2010 | CN |
101870391 | Oct 2010 | CN |
201681412 | Dec 2010 | CN |
201694517 | Jan 2011 | CN |
201849783 | Jun 2011 | CN |
202054281 | Nov 2011 | CN |
102642664 | Aug 2012 | CN |
202464398 | Oct 2012 | CN |
202542067 | Nov 2012 | CN |
204453273 | Jul 2015 | CN |
105336026 | Feb 2016 | CN |
105346838 | Feb 2016 | CN |
105550622 | May 2016 | CN |
105931164 | Sep 2016 | CN |
106395133 | Feb 2017 | CN |
106530516 | Mar 2017 | CN |
206187647 | May 2017 | CN |
206522052 | Sep 2017 | CN |
107452156 | Dec 2017 | CN |
108341157 | Jul 2018 | CN |
108455068 | Aug 2018 | CN |
108545325 | Sep 2018 | CN |
108750363 | Nov 2018 | CN |
208102793 | Nov 2018 | CN |
110775433 | Feb 2020 | CN |
7013855 | Aug 1970 | DE |
102019109902 | Oct 2020 | DE |
0043859 | Jan 1982 | EP |
0620162 | Oct 1994 | EP |
2431949 | Mar 2012 | EP |
2654234 | May 1991 | FR |
2030208 | Apr 1980 | GB |
200451192 | Dec 2010 | KR |
WO-9916678 | Apr 1999 | WO |
WO-2011038419 | Mar 2011 | WO |
WO-2014126654 | Aug 2014 | WO |
WO-2018035881 | Mar 2018 | WO |
WO-2019195919 | Oct 2019 | WO |
Entry |
---|
Jen Kenline: “Safe RX Encoding Instruction Video 2017” Retrieved from the Internet: URL:https://www.youtube.com/watch?v=1B3aQ0a0jd4&feature=emb_title. |
International Search Report and Written Opinion in PCT/US2020/045019 dated Nov. 30, 2020 (14 pages). |
Medicine Box, Medical Box with Combination Lock 7 Separate Compartments Lockable Storage Boxes<https://www.amazon.co.uk/Medicine-Combination-Compartments-Prescription-Storaging/dp/B01M7RONTK>. |
Large Food Container, KIGI Airtight Cereal Storage Containers Plastic Food Storage Container with App Reminder Kitchen Storage Containers for Flour Fruits Fridge 36ounce/1qt <https://www.amazon.com/Container-Airtight-Storage-Containers-Reminder/dp/B07Q5MGZSH>. |
Stainless Steel Smart Lock Intelligent Lock Combination Lock Qr Code Lock <https://invlock.en.made-in-china.com/product/YvextrTUmlcJ/China-Stainless-Steel-Smart-Lock-Intelligent-Lock-Combination-Lock-Qr-Code-Lock.html>. |
International Preliminary Report on Patentability and Written Opinion of the International Searching Authority dated Feb. 8, 2022 ( 8 pages). |
Number | Date | Country | |
---|---|---|---|
20210298993 A1 | Sep 2021 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 16541868 | Aug 2019 | US |
Child | 17093993 | US |