The present disclosure relates generally to a lift having a platform movable between different elevations and, more particularly, to a lift having a platform that is lockable to secure the platform in a raised position.
Lifts are used in a variety of different applications to raise and lower objects and people from a first elevation to at least a second elevation. In an industrial setting (e.g., a factory or warehouse), a lift may be used to transport heavy machinery and pallets of goods to and from balconies, mezzanines, basements, and/or between floors. Three types of lifts commonly used in an industrial setting are vertical reciprocating conveyors (VRCs), elevators, and scissor lifts.
A VRC typically includes a platform that supports the cargo and a pair of spaced apart vertical guide columns which guide the platform along a vertical path between the lower and upper levels. Fewer or more vertical guide columns may be utilized by the VRC (e.g., three or four vertical guide columns) depending on the application and type of cargo. Some VRCs employ a single mast from which the platform is cantilevered. To change the height of the platform, most VRCs employ an automated pulley that is mounted on a crossbar spanning the vertical guide columns and connected to the platform via a belt or chain. In general, safety regulations limit VRCs to carrying cargo and not passengers.
An elevator generally includes an enclosed car having a retractable door, a counterweight, a hoistway or shaft through which the car travels, a drive system, and various safety features that prevent free fall such as brakes and a governor. The safety features and design of an elevator make it suitable for human passengers, but the costs of installing and maintaining the elevator as well as other functional limitations may outweigh the benefit of human passengers in some industrial applications.
Scissor lifts employ a plurality of linked, folding supports arranged in a crisscross pattern that form one or more pantograph assemblies to operatively connect the platform to a base. The platform is raised by applying pressure to at least one of the folding supports in a manner that elongates the crisscross pattern and thereby propels the platform vertically. Descent is accomplished by collapsing the crisscross pattern. The crisscross pattern of folding supports is fairly resistant to sway and thus results in a relatively stable platform. As such, regulations typically allow an operator of a scissor lift to ride on the platform together with the cargo.
One common way to power a scissor lift is to provide a hydraulic actuator that exerts pressure on one of the folding supports to move the folding support into an upright position. The other folding supports, by virtue of their linked connection to the actuated folding support, are also turned upright, thereby causing the entire crisscross pattern of folding supports to elongate and push the platform in the upward direction.
A conventional scissor lift may depend solely on the hydraulic actuator to maintain the platform in a raised position. Because of the tendency of hydraulic actuators to slowly lose pressure over time, stationing the platform at an upper level for an extended period of time may result in the platform descending below the upper level. Unintentional descent of the platform may occur, for example, if heavy cargo is left on the platform for prolonged periods (e.g., overnight). Unintentional descent may also occur if a critical component of the scissor lift is accidentally removed during repair or maintenance while the platform is raised.
Another issue with conventional scissor lifts is that the platform may experience some sway during loading and unloading, particularly if the platform is loaded and unloaded at a high level where the crisscross pattern of folding supports is elongated to its maximum extent.
According to one aspect of the disclosure, a scissor lift includes one or more of the following features and/or arrangements: a base, a platform having a fixed horizontal orientation and being movable between a first elevation and a second elevation, a plurality of pivotally connected scissor links arranged in a crisscross pattern and operatively connecting the base and the platform, a lift actuator pivotally attached to at least one of the scissor links to selectively raise and lower the platform along a lift path, a support column extending alongside the lift path and positioned adjacent to the platform, and a locking actuator fixed to an underside of the platform. The locking actuator includes a piston member that is extendable toward the support column to operatively connect the platform with the support column when the platform is raised so that the platform is supported by the support column in the fixed horizontal orientation.
In some arrangements, a locking receptacle is carried by the support column, and the piston member is received within the locking receptacle when the platform is operatively connected to with the support column.
In some arrangements, the scissor links pivot about a first axis and the piston member moves reciprocally along a second axis. In some arrangements, the second axis is not parallel with the first axis. The first axis may be perpendicular to the second axis. In some arrangements, the first axis may be parallel to the second axis.
In some arrangements, a second support column is positioned adjacent to the platform. The second column may extend to and between the first elevation and the second elevation. A first locking receptacle may be positioned along the first support column and include a first opening. A second locking receptacle may be positioned along the second support column and include a second opening. A second locking actuator may be fixed to the underside of the platform and include a second piston member extendable into the second opening of the second receptacle. The scissor links pivot about a first axis and the first and second locking receptacles define a second axis. The second axis may be in a non-parallel orientation or a parallel orientation in relation to the first axis.
According to another aspect of the disclosure, a lift includes one or more of the following features and/or arrangements: a platform movable between at least a first elevation and a second elevation, a lift mechanism configured to selectively raise the platform from the first elevation to the second elevation, a first locking receptacle positioned at the second elevation, the first locking receptacle including a first opening, and a first locking actuator fixed to an underside of the platform, the first locking actuator comprising a first piston member extendable into the first opening of the first receptacle when the platform is at the second elevation. The first locking receptacle includes an electronic position sensor assembly arranged to sense when the piston member is extended into the locking receptacle and/or separately to sense when the first piston member is seated on the seating surface.
In some arrangements, the electronic position sensor assembly may comprises a single position sensor, wherein the single position sensor, in combination with a controller that controls actuation of the lift mechanism, senses when the first piston member is extended into the locking receptacle and separately senses when the first piston member is seated on the seating surface. The single position sensor may include a sensor arm, the sensor arm being rotatable and biased by a spring to an at-rest position, and a proximity sensor arranged to sense when the sensor arm is disposed at the at-rest position. A first movement of the sensor arm away from the at-rest position to an engaged position may indicate that the first piston member is extended into the locking receptacle. A second movement of the sensor arm back from the engaged position to the at-rest position may indicate that the first piston member is seated on the seating surface.
In some arrangements, the first locking actuator may include a first hydraulic cylinder that moves the piston member. A pressure switch may be arranged to detect when the first piston member is fully extended relative to the first hydraulic cylinder. The electronic sensor assembly and the pressure switch may be arranged to provide redundant confirmation that the first piston member is fully extended.
In some arrangements, a second locking receptacle may be positioned at the second elevation, the second locking receptacle and including a second opening. A second locking actuator may be fixed to the underside of the platform. The second locking actuator may include a second piston member extendable into the second opening of the second receptacle when the platform is at the second elevation. The first locking receptacle may be positioned on a first support structure positioned adjacent the platform at the second elevation. The second locking receptacle may be positioned on a second support structure positioned adjacent the platform at the second elevation. The first support structure may include a first column positioned adjacent the platform and extending between the first elevation and the second elevation. The second support structure may include a second column positioned adjacent the platform and extending between the first elevation and the second elevation.
In some arrangements, the lift mechanism may be in the form of or include a scissor lift. The scissor lift may have a plurality of pivotally connected scissors links arranged in a crisscross pattern and a hydraulic lift actuator operatively connected to the scissor links so as to cause the scissor links to unfold and fold in order to respectively raise and lower the platform.
According to a further aspect of the disclosure, a method of operating a lift includes one or more of the following features and/or steps: a platform and an actuator fixed to an underside of the platform, the actuator including an extendable piston member is provided, raising the platform from a first elevation to a second elevation, extending the piston member through an opening formed in a locking receptacle, sensing with an electronic sensor assembly that the piston member has been extended into the locking receptacle, lowering the platform to a third elevation, located between the first elevation and second elevation, so that the piston member is moved into contact with a seating surface formed by the receptacle, and sensing that the piston member is seated on the seating surface with the electronic sensor assembly.
In some arrangements, the method includes sensing when the piston is fully extended with a pressure switch operatively connected to a hydraulic cylinder arranged to operate the piston member, thereby providing a redundant confirmation that the piston member has been extended into the locking receptacle.
Additional aspects and arrangements of the disclosure will become apparent upon studying the following detailed description of an exemplary arrangement and the accompanying drawings.
Still referring to
Locking receptacles 150, 152 are positioned on each of the support columns 140, 142 at the upper level 114. As more clearly shown in
Referring again to
In this embodiment, because the receptacles 150, 152 are fixed to the support columns 140, 142, respectively, and the tops of the support columns 140, 142 are fixed to the support structure 148 at the upper level 114, the interlocking of the piston members 194 with the respective receptacles 150, 152 also prevents the platform 110 from displacing horizontally away from the support structure 148. For example, in one embodiment, the locking actuators 190, 192 are positioned so that the cargo passes between the locking actuators 190, 192 when the cargo is loaded/unloaded from the platform 110 at the upper level 114. This configuration of the locking actuators 190, 192 inhibits the platform 110 from swaying due to lateral forces exerted by movement of the cargo on and off of the lift platform 110 because lateral movement of the piston members 194 is prevented by the receptacles 150, 152, which effectively retain the piston members 194 in position.
Generally, during a raising operation of the lift 100, an operator depresses and optionally holds an “UP” button on a control panel (not illustrated) associated with the lift 100. This causes a controller to energize a hydraulic pump that supplies the lift actuator 134 with pressurized hydraulic fluid. The lift actuator 134 exerts pressure on the lift mechanism 126 thereby causing the lift mechanism 126 to elongate and push the platform 110 in the upward direction along the lift path P. The platform 110 keeps moving upward until it triggers an upper travel limit sensor. The upper travel limit sensor is positioned so that the platform 114 overshoots the upper level 114 by a small distance (e.g., in a range of approximately 0.25 inches to approximately 1.5 inches), but so that the piston members 194 of the actuators 190, 192 are substantially aligned with the locking receptacles 150, 152. The controller then causes the two locking actuators 190, 192 to extend their respective piston members 194 through the respective openings 174 in the locking receptacles 150, 152. When fully extended, the piston members 194 trigger an electronic position sensor assembly arranged to sense when the piston members 194 are fully or properly extended into the locking receptacles and/or to sense when the piston members 194 are properly seated on the seating surfaces 180. As shown in
With the piston members 194 fully extended, the controller then operates the lift actuator 134 to lower the platform 110 until the piston members 194 become seated on the seating surfaces 180. As the piston members 194 are lowered onto the seating surfaces 180, the axial ends of the piston members 194 slide out of contact with the pivoting sensor arms 204 of the position sensors 200, which in turn allows the springs to automatically bias the sensor arms 204 back into the at-rest position illustrated in
During a lowering operation, the operator depresses and optionally holds a “DOWN” button on the control panel. Initially, the platform 110 moves in the upward direction until each of the piston members 194 triggers the position sensor 200 located within the respective locking receptacles 150, 152. That is, as mentioned, the pivoting sensor arms 204 of the position sensors 200 will have returned to their home positions depicted in
In another exemplary arrangement, the functionality of the single position sensor 200 in the electronic position sensor assembly may be divided into multiple electronic sensors in communication with the controller. For example, in another arrangement, the electronic position sensor assembly a first position sensor that may be provided to detect when the piston member 194 is properly extended into the locking receptacle 150 or 152, and a second position sensor that may be provided to detect when the piston member 194 is properly seated on the seating surface 180. The controller receives signals from the position sensor 200 or position sensors and controls movement of the lift as described herein based on the received signals.
In the present embodiment, the support columns 140, 142 are not utilized as guide rails to keep the platform 110 from deviating from the lift path P. The platform 110 is free from contact with the support columns 140, 142 as the platform 110 travels along the lift path P. It is only when the platform 110 is locked into position at the upper level 114 that the platform 114 becomes operatively engaged to the support columns 140, 142 and support structure 148. Other embodiments of the lift 100 can be arranged differently, for example, with the support columns 140, 142 having tracks that receive rollers attached to the sides of the platform 110 to guide the platform along the lift path P.
Additionally, while the foregoing disclosure focuses on fixing the platform 110 only at a single elevated height (i.e., the upper level 114 of the support structure 148), the system could also be configured to lock the platform at multiple heights to multiple different support structures such as floors, mezzanines, or otherwise.
Further yet, while the locking system has been disclosed as including piston members 194 that cooperate with receptacles 150, 152, other types of locking systems could be used to accomplish similar objectives without necessarily departing from the scope of the disclosure.
Further still, while the disclosed configuration includes the receptacles 150, 152 fixed to vertical support columns 140, 142 that extend from the floor surface 120 up to the upper level 114, where they are fixed to the support structure 148, alternative configurations could foreseeably include the receptacles 150, 152 being fixed directly to the support structure 148 at the upper level 114. In this type of configuration, it is possible that no vertical support columns 140 or 142 would be needed.
The platform 110 is preferably held in a horizontally fixed orientation, i.e., not capable of pivoting or tilting or being pivoted or tilted from its fixed orientation at all times, at least when the piston members 194 are securely resting on their respective seating surfaces 180. More preferably, the platform 110 is held in its horizontally fixed orientation at all positions between the lowered position and the raised position. The lift mechanism 126 is connected to the platform 110 in such a manner that the platform 110 is not able to pivot or tilt when the platform 110 is locked into position at the upper level by means of interaction between the piston members 194 and the locking receptacles 150, 152, as described above. For example, in the exemplary arrangement of the figures, the scissor links 130 are pivotably connected to pivot about one or more axes 220. The axes 220 are all oriented parallel to each other in a single direction. In comparison, the locking receptacles 150, 152 are oriented along a second axis 222, which is not parallel to the axes 220. Preferably, the axes 220 are all oriented horizontally and aligned in a front-to-back orientation, as depicted in
While the present disclosure has been described with respect to certain embodiments, it will be understood that variations may be made thereto that are still within the scope of the appended claims.
Priority is claimed to U.S. Provisional Application No. 61/986,573, filed Apr. 30, 2014, the entire contents of which are incorporated herein by reference.
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Number | Date | Country | |
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Number | Date | Country | |
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61986573 | Apr 2014 | US |