Not Applicable.
Not Applicable.
The field of invention is lockboxes, and in particular lockboxes for use in lockout/tag out (LOTO) procedures for securing equipment being serviced or maintained.
LOTO procedures require the installation of locks and tags on energy isolation devices, such as circuit breakers, lock switches, and the like, to cut off power to equipment being serviced or maintained. The locks, tags, and keys for the locks are often stored in lockboxes that can themselves be locked to prevent an unauthorized user from obtaining the keys, locks, and tags.
Lockboxes known in the art are typically metal boxes having a conventional clasp that can be locked by a single padlock. Unfortunately, because the prior art lockboxes can be locked by only a single padlock, unlocking the single padlock provides access to all of the contents of the lockbox. This is a problem when more than one user is independently concerned about access to the contents by an unauthorized user. Accordingly, a need exists for a lockbox that can be locked by more than one user.
It is also advantageous to provide a window in the lockboxes in order to allow individuals to view the contents in the lockbox before attempting to gain access to the contents. Providing a window in the prior art lockboxes significantly increases the cost of the lockbox. Accordingly, a need exists for an inexpensive lockbox that allows a user to view the contents of the lockbox without first opening the lockbox.
The present invention provides a lockbox including an enclosure defining an opening. A lid is fixed relative to the enclosure for movement between an open position and a closed position. In the closed position, the lid covers the opening to discourage access to contents of the enclosure by an unauthorized user. A lock rail is slidably fixed to one of the lid and the enclosure for slidable movement between a lock position and an unlock position. In the lock position, the lock rail engages the other of the lid and the enclosure to prevent moving the lid from the closed position to the open position. In one embodiment, the lock rail includes a plurality of openings for receiving a hasp of a locking mechanism. In another embodiment, at least one of the lid and an enclosure wall is formed from a clear plastic.
A general objective of the present invention is to provide a lockbox than can be locked by more than one user. This objective is accomplished by providing a lockbox having a lid locked by a slidable lock rail. The lock rail includes a plurality of openings. At least some of the lock rail openings are capable of receiving a hasp of a locking mechanism for locking the lid in the closed position to allow more than one user to lock the lockbox.
Another objective of the present invention is to provide an inexpensive lockbox that allows a user to view the contents of the lockbox. This objective is accomplished by providing a lockbox having at least one of a portion of the enclosure and the lid formed from a clear plastic.
The foregoing and other objects and advantages of the invention will appear from the following description. In the description, reference is made to the accompanying drawings which form a part hereof, and in which there is shown by way of illustration a preferred embodiment of the invention.
Referring to
Referring to
The bottom end wall 32 extends further from the back wall 38 than the top end wall 30 to slope the outer edges 36 of the side walls 26, 28 from the top end wall 30 outwardly to the bottom end wall 32. Advantageously, when the lockbox 10 is mounted to a vertical surface, the sloped outer edges 36 of the side walls 26, 28 provide an angled support for the lid 16, as well as, a larger bottom end wall 32 for supporting objects inside the enclosure 12. Although sloping the outer edges 36 of the side walls 26, 28 is preferred, the outer edges 36 of the side walls 26, 28 can be vertical without departing from the scope of the claims.
An enclosure opening lip 42 formed on the outer edges 36 of the side walls 26, 28 and bottom end wall 32 defines a ledge 44 for supporting the lid 16 thereon. The enclosure opening lip 42 abuts the adjacent lid edges 92, 94, 96 to prevent tampering. Although forming an enclosure opening lip 42 on the outer edges 36 of the side walls 26, 28 and bottom end wall 32 of the enclosure 12 is preferred, the enclosure opening lip 42 can be eliminated without departing from the scope of the claims.
A pair of hooks 46 extending downwardly from the bottom end wall 32 of the enclosure 12 can be provided for hanging objects, such as clipboards, safety glasses, and the like. Preferably, the hooks 46 are formed as an integral part of the enclosure 12. However, the hooks 46 can be attached to the end walls 30, 32 and side walls 26, 28 using any methods known in the art, such as bonding, mechanical fasteners, and the like, without departing from the scope of the invention.
As best shown in
Referring back to
An enclosure hinge member 78 formed on the outer edge 36 of the top end wall 30 receives a hinge pin 80 to hingedly fix the lid 16 to the enclosure 12. The elongated barrel-shaped enclosure hinge member 78 includes a throughhole 82 extending parallel to the outer edge 36 of the top end wall 30 for receiving the hinge pin 80 therethrough. Of course, one or more enclosure hinge members 78 can be provided, and the enclosure hinge members 78 can be formed on an outer edge 36 of any of the enclosure walls 26, 28, 30, 32 without departing from the scope of the invention. Moreover, hingedly fixing the lid 16 to the enclosure 12 is not required, and the lid 16 can be placed over the enclosure opening 14 without departing from the scope of the invention. Advantageously, axially extending slots 84 formed in the enclosure hinge member 78 simplify molding the enclosure hinge member 78 by eliminating the need for cams or slides in the mold.
A body cleat 88 extending outwardly from the outer edge 36 of the enclosure bottom end wall 32 engages the lock rail 18 to lock the lid 16 over the enclosure opening 14. The body cleat 88 includes an aperture 64 for receiving the lock rail 18 therethrough to engage the lock rail 18 with the body cleat 88. Body cleat ribs 98 formed in the enclosure bottom end wall 32 strengthen the body cleat 88 to prevent an unauthorized user from deforming the body cleat 88 to gain access to the inside of the enclosure 12.
Preferably, the body cleat 88 is formed as an integral part of the enclosure 12. However, the body cleat 88 can be formed separately from the enclosure 12, and fixed thereto using methods known in the art, such as bonding, mechanical fasteners, and the like, without departing from the scope of the invention. Moreover, the body cleat 88 can be an aperture formed through a wall 26, 28, 30, 32 of the enclosure 12. The body cleat 88 described herein is considered part of the enclosure 12 whether the body cleat 88 is formed as a separate piece from the enclosure 12, an integral part of the enclosure 12, or an aperture formed through one of the enclosure walls 26, 28, 30, 32.
Referring to
A pair of lid hinge members 102, 104 formed in the top edge 90 of the lid 16 receives the hinge pin 80 to hingedly fix the lid 16 to the enclosure 12. The barrel-shaped lid hinge members 102, 104 are spaced apart to receive the enclosure hinge member 78 therebetween, and include openings 106 coaxial with the throughhole 82 formed through the enclosure hinge member 78. Receptacles 108 formed in outwardly facing ends 110 of each lid hinge member 102, 104 receive one of a head end 112 and tail end 114 of the hinge pin 80. Advantageously, each receptacle 108 covers the head end 112 and tail end 114 to discourage tampering, and includes an engagement wall 116 that engages the head end 112 or tail end 114, respectively, to prevent further axial movement of the hinge pin 80 through the hinge members 78, 102, 104. Axially extending notches 118 formed in each lid hinge member 102, 104 simplify molding the lid hinge members 102, 104 by eliminating the need for cams or slides in the mold.
A lift tab 122 extending from the bottom edge 92 of the lid 16 extends downwardly past the bottom end wall 32 of the enclosure 12. The lift tab 122 provides a handle for the user pivoting the lid 16 from a closed position over the enclosure opening 14 to an open position which provides access to the user for transferring objects into and out of the enclosure 12 through the enclosure opening 14. Although the lift tab 122 is preferred, it is not required to practice the invention.
A pair of spaced notched hook-shaped lips 124 formed in an outer surface 126 of the lid 16 opens toward each other substantially parallel to the lid outer surface 126 to form a gap 128 between the outer surface 126 and the lips 124. The longitudinally extending lips 124 are parallel to the side walls 26, 28 of the enclosure 12, and slidably fix the lock rail 18 to the lid 16. Preferably the lips 124 are proximal one of the side walls 28 to provide a clear view of the contents of the enclosure 12 through the lid 16. A stop 132 formed at an upper end 134 of each lip 124 prevents the lock rail 18 from sliding past the upper end 134 of the lips 124. Although notches formed in the lips 124 are shown and described to minimize the material required to form the lips 124, the lips can be unnotched without departing from the scope of the invention.
The lock cleats 22 extending upwardly from the lid outer surface 126 are spaced apart and centrally aligned between the lips 124. The lock cleats 22 cooperate with the lock rail openings 24 formed through the lock rail 18, such that a hasp of a locking mechanism inserted through one of the lock rail openings 24 engages one of the lock cleats 22 to prevent slidable movement of the lock rail 18 to open the lid 16. Preferably, the lock cleats 22 are formed as an integral part of the lid 16. However, the lock cleats 22 can be formed independent of the lid 16 and fixed thereto, such as by bonding, mechanical fasteners, and the like, without departing from the scope of the invention.
Referring to
Preferably, the arches 150 are formed as an integral part of the lock rail base 142, and include a tab 158 extending outwardly proximal the lower end 148 of the lock rail base 142 for grasping by the user to move the lock rail 18 between the lock position and the unlock position. An extension 160 extending upwardly from the uppermost arch 150 proximal the top edge 90 of the lid 16 minimizes discomfort to the user if the user urges the lock rail 18 to the lock position by pushing on the extension 160. Although arches 150 are described herein, other structures can be provided to form lock rail openings 24 above or in the lock rail base 142 for receiving the hasp therethrough, such as open ended boxes, through bores formed in the lock rail base 142, and the like, without departing from the scope of the present invention.
The hook-shaped lid lips 124 wrap over the longitudinal edges 144 of the lock rail base 142, such that the longitudinal edges are received in the gaps 128 between the lid lips 124 and lid outer surfaces 126, to slidably fix the lock rail 18 to the lid 16 for slidable movement between the lock and unlock positions. In the lock position, the transverse lock rail openings 24 formed in the lock rail 18 are disposed between adjacent lock cleats 22 to allow the hasp of the locking mechanism through the lock rail openings 24, and the lower end of the lock rail base 142 engages the body cleat 88 by extending through the body cleat aperture 64 to lock the lid 16 over the enclosure opening 14. In the unlock position, the lower end 148 of the lock rail base 142 is disengaged from the body cleat 88 and each transverse lock rail opening 24 is preferably aligned with one of the lock cleats 22 to prevent a user from inserting a hasp through the lock rail opening 24 and inadvertently lock the lock rail 18 in the unlock position.
As shown in
Referring to
The head end 112 of the hinge pin 80 includes a head 168 having a diameter larger than the diameter of the opening 106 formed in each of the lid hinge members 102, 104, and is received in one of the receptacles 108 formed in one of the lid hinge members 102, 104. The head 168 engages the engagement wall 116 formed at the junction of the receptacle 108 and opening 106 of one lid hinge member 104 to prevent further axial movement of the hinge pin 80 through the hinge members 78, 102, 104.
The tail end 114 of the hinge pin 80 includes a diametrically and axially extending slot 172 defining opposed barbs 174 having outer ends 176 received in the receptacle 108 of the other lid hinge member 102. The barbs 174 have a dimension greater than the dimension of the opening 106 in the lid hinge member 102 so as to normally be impassable through the opening 106 in the lid hinge member 102. Advantageously, the barbs 174 normally prevent axially outward passage of the hinge pin 80 through the lid hinge members 102, 104 and only permit passage of the hinge pin 80 through the opening 106 in the lid hinge members 102, 104 when the barbs 174 are displaced toward each other.
Referring now to
Once the desired objects are placed in the lockbox enclosure 12, the lid 16 is pivoted to the closed position, and the lock rail 18 is slid from the unlock position to the lock position. In the lock position, the lock rail base lower end 148 engages the body cleat 88 by extending through the body cleat aperture 64 to lock the lid 16 over the enclosure opening 14, and the lock cleats 22 are disposed between the lock rail openings 24 formed through the lock rail 18. One or more hasps of locking mechanisms are then inserted through the lock rail openings 24 and locked, such that attempted movement of the lock rail 18 to the unlock position engages the hasps with one of the lock cleats 22 to prevent slidable movement of the lock rail 18 and disengagement of the lock rail base lower end 148 from the body cleat 88.
The lid 16 is opened by unlocking all of the locking mechanisms, such that the hasp of each locking mechanism can be removed from the lock rail opening 24. Once the hasps are removed from the lock rail openings 24, the lock rail 18 is slid to the unlock position to disengage the lock rail base lower end 148 from the body cleat 88. Once the lock rail base lower end 148 is disengaged from the body cleat 88, the lid 16 is pivoted to the open position to gain access to the objects inside the enclosure 12.
In another embodiment shown in
The enclosure 212 in this embodiment includes side walls 226, 228 joined by top and bottom end walls 230, 232. The side walls 226, 228 and end walls 230, 232 have inner and outer edges 234, 236. The inner edges 234 of both the side and end walls 226, 228, 230, 232 are joined by a back wall 238. The outer edges 236 of both the side walls and end walls 226, 228, 230, 232 define the enclosure opening 214 into the enclosure 212. As in the first embodiment, an enclosure opening lip 242 formed on the outer edges 236 of the side and bottom end walls 226, 228, 232 form a ledge 244 for receiving the lid 216 thereon. The enclosure opening lip 242 abuts the adjacent lid edges 292, 294, 296 to prevent tampering.
Feet 240 extending downwardly from the bottom end wall 232 support the enclosure 212 on a horizontal surface. The feet 240 space the bottom end wall 232 from the horizontal surface. Advantageously, the feet 240 also space the lower end 348 of the lock rails 218 from the horizontal surface when the lock rails 218 are engaged with the enclosure 212 in the lock position to lock the lid 216 over the enclosure opening 214. Additional feet 246 extending rearwardly from the back wall 238 can also be provided to space the lockbox 210 from a vertical or horizontal surface when the back wall 238 is adjacent the vertical or horizontal surface.
The handle 220 extending upwardly from the enclosure top end wall 230 allows a user to easily carry the lockbox 210 to various locations. The handle 220 is preferably formed as an integral part of the enclosure 212, and is fixed to the enclosure at opposing ends 254. A center support 270 joining the handle 220 to the enclosure 212 midway between the handle ends 254 provides rigidity to the handle 220. Gussets 260 formed at each handle end 254 stiffen the junction at the handle end 254 and enclosure top end wall 230. An undulating shape 262 formed in the handle 220 between the handle ends 254 provides grooves 264 for receiving the user's fingers to comfortably grasp the handle 220 and carry the lockbox 210.
As in the first embodiment, the back wall 238 includes a plurality of key hook bosses 248, such as described above, for supporting key hooks, such as the key hooks 56 described above. Mounting holes 274, 276, such as described above, formed through the back wall 238 receive mechanical fasteners, such as screws, bolts, nails, and the like, therethrough for mounting the enclosure 212 to a wall, or other support structure.
A pair of spaced enclosure hinge members 278 are formed on the outer edge 236 of the top end wall 230. Each enclosure hinge member 278, is substantially identical to the enclosure hinge member 78 described above, and receives a hinge pin 280 to hingedly fix the lid 216 to the enclosure 212. Likewise, a pair of spaced body cleats 288 extend outwardly from the outer edge 236 of the enclosure bottom end wall 232 for engagement with the lock rails 218. Each body cleat 288 is substantially identical to the body cleat 88 described above, and engages one of the lock rails 218 to lock the lid 216 over the enclosure opening 214.
The generally flat lid 216 is hingedly fixed to the enclosure 212 by the hinge pins 280 for pivotal movement between an open position and a closed position, and includes a top edge 290 and bottom edge 292 joined by side edges 294, 296. In the open position, the lid 216 is clear of the enclosure opening 214 for depositing or retrieving objects from within the enclosure 212. In the closed position, the lid 216 covers the enclosure opening 214. Advantageously, in the closed position, the lid edges 292, 294, 296 abut the enclosure opening lip 242, such as described above, to prevent an unauthorized user from prying the lid 216 off of the enclosure 212. Preferably, the lid 216 is formed from a clear plastic, such as moldable nylon, polystyrene, polycarbonate, and the like, for clear viewing of the enclosure contents.
Two pairs of lid hinge members 302, 304 are formed in the top edge 290 of the lid 216. Each pair of lid hinge members 302, 304 receives one of the hinge pins 280 to hingedly fix the lid 216 to the enclosure 212. Each lid hinge member 302, 304 is substantially identical to the lid hinge members 102, 104 described above, and are spaced apart to receive one of the enclosure hinge members 278 therebetween.
Each lock rail 218 is substantially identical to the lock rail 18 described above, and is slidably mounted to the lid 216 over a plurality of aligned lock cleats 222 extending outwardly from the lid 216 between lid lips 324, as described above. The lock cleats 222 cooperate with transverse lock rail openings 224 formed through the lock rail 218, such that a hasp of a locking mechanism inserted through one of the lock rail openings 224 engages one of the lock cleats 222 to prevent slidable movement of the lock rail 218 to open the lid 216.
Each lock rail 218 is slidably mounted over the lock cleats 222 for slidable movement between a lock position and an unlock position by the lid lips 324 wrapping over longitudinal edges 344 of the lock rail base 342. In the lock position, the transverse lock rail openings 224 formed in the lock rail 218 are disposed between adjacent lock cleats 222 to allow a hasp of the locking mechanism through the lock rail openings 224, and the lower end 348 of the lock rail base 342 engages the body cleat 288 extending outwardly from the outer edge 236 of the enclosure bottom end wall 232 to lock the lid over the enclosure opening 214. In the unlock position, the lower end 348 of the lock rail base 342 disengages from the enclosure 212 to unlock the lid 216 from over the enclosure opening 214 and each transverse lock rail opening 224 is aligned with one of the lock cleats 222.
While there has been shown and described what are at present considered the preferred embodiments of the invention, it will be obvious to those skilled in the art that various changes and modifications can be made therein without departing from the scope of the invention defined by the appended claims. For example, the lock rail can be slidably fixed to a side wall or end wall without departing from the scope of the invention. Moreover, the enclosure can be formed from a clear plastic in addition to, or instead of, the lid to provide a user with a clear view of the lockbox contents.