The present invention relates generally to tubular elevators, and more particularly, to a locking clamp assembly which can be expeditiously deployed on a tubular elevator, to secure the tubular elevator in a closed position, and removed to open the tubular elevator.
In the drilling of hydrocarbon (oil and gas) wells, a drill pipe, also referred to as drilling pipe, drilling string, or drill string, may be rotated to cut and form. a wellbore from the surface of the ground to the subterranean formation or formations from which the hydrocarbon will be produced. The end of the drill pipe may be fitted with a cutting head which dislodges the rock and other soil as the drill pipe forms the wellbore. Drilling fluid or “mud” may be simultaneously ejected from the cutting head into the wellbore to enhance the drilling action. The drilling fluid may subsequently be removed from the wellbore with the dislodged soil material by flowing the fluid and material upwardly around the drill pipe to the surface of the well.
The drill pipe may be progressively assembled by connecting drill pipe segments end-to-end as the drilling operation progresses. The drill pipe is rotated and advanced into the ground until another drill pipe segment is needed to extend the assembled length of the drill pipe. When addition of another drill pipe element is required, rotation of the drill pipe is stopped and the rotary table on the drilling rig is moved out of the way such that the additional drill pipe segment can be deployed in place and attached to the drill pipe. After formation of the wellbore is completed, the drill pipe may be disassembled in the reverse process as it is removed from the wellbore.
A drill pipe elevator is commonly used to hold the drill pipe in place during the drilling operation. A conventional drill pipe elevator may include a pair of curved gripping members that are hingedly coupled to each other to open and close in a clamshell manner. In the closed position, the members may define a center opening that accommodates the drill pipe.
A typically spring-loaded double safety latch may be used to prevent the gripping members from inadvertently opening during use. A secondary safety mechanism may be used to prevent the safety latch from inadvertently disengaging. The secondary safety mechanism may include a pin that may be inserted into pin openings in the primary safety latch to secure and lock the primary safety latch. Opening of the drill pipe elevator typically requires removal of the pin from the pin openings to disengage the primary safety latch and facilitate opening of the gripping members.
The conventional secondary safety mechanism for drill pipe elevators may require both hands to facilitate alignment of the pin openings and installation of the pin into the openings in the primary safety latch. This drawback may prolong the time needed to properly deploy and secure the primary safety latch. Moreover, the pin may require storage when not in use. In some cases, a tether may secure the pin to prevent loss of the pin when not in use. In the event that the tether is damaged, however, the pin may be lost. Additionally, the securing tether may potentially snag or otherwise injure an operator. In some cases, the latch may inadvertently disengage such that the drill pipe elevator loses its grip on the drill pipe, causing the drill pipe to fall into the wellbore due to gravity.
Accordingly, there is need for a solution to at least one of the aforementioned problems. For example, there is a need for a tubular-elevator-securing solution that can be expeditiously and safely deployed on a tubular elevator (e.g., a drill pipe elevator) to secure the tubular elevator in a closed position, and can be rapidly and safely removed from the tubular elevator to open the tubular elevator.
The present invention is directed to a locking clamp assembly which can be expeditiously deployed on a tubular elevator to secure the tubular elevator in a closed position and removed to open the tubular elevator.
In a first implementation, the locking clamp assembly may comprise a locking clamp. The locking clamp may include main body having a clamp space. The clamp space may be suitably sized and configured to receive a pair of structural elements on the respective jaws of a tubular elevator. In an exemplary application, the jaws of the tubular elevator may be deployed around a tubular element (e.g., a drill pipe, tubing, drill caller, or a segment thereof). The locking clamp assembly may be positioned such that the clamp space of the locking clamp may receive the structural elements on the respective jaws of the tubular elevator and secured in place. The jaws of the tubular elevator are thus securely locked in the closed position around the tubular element. The tubular elevator may be subsequently selectively unsecured and removed from the structural elements on the jaws of the tubular elevator to facilitate opening of the jaws and removal of the tubular elevator from the tubular element.
In another implementation, a locking clamp and tubular elevator assembly may include a tubular elevator and a locking clamp assembly. The tubular elevator may include a pair of jaws movable relative to one another between an open position and a closed position for receiving and retaining a tubular element, respectively. The tubular elevator may further include a pair of structural elements, each structural element extending from a respective jaw of the pair of jaws. The locking clamp assembly may include a locking clamp and at least one clamp fastener. The locking clamp may include a main body defining a clamp space. The one or more clamp fasteners are connectable to the locking clamp. The locking clamp and tubular elevator assembly are positionable in an assembled configuration, in which the pair of jaws are arranged in the closed position and the main body of the locking clamp is mounted on the pair of structural elements, with the pair of structural elements received within the clamp space. In the assembled configuration, the at least one clamp fastener may be connected to the locking clamp, with the clamp body and at least one clamp fastener retaining the pair of structural elements within the clamp space and further retaining the pair of jaws in the closed position.
In another aspect, each structural element of the pair of structural elements may include a respective head. In the assembled configuration, the main body of the locking clamp may be retained on the pair of structural elements and the pair of structural elements may be retained within the clamp space by the heads of the pair of structural elements.
In another aspect, the clamp space may be less wide than the heads of the pair of structural elements.
In another aspect, the main body may include a side portion, a first arm, and a second arm. The first and second arms may extend from the side portion in spaced-apart relationship with one another. The clamp space may be formed by and between the side portion and first and second arms.
In another aspect, in the assembled configuration, the first arm may be arranged below the pair of structural elements and the second arm may be arranged above the pair of structural elements.
In another aspect, a distance between the first and second arms may be generally equal to a thickness of a respective portion of each structural element of the pair of structural elements received between the first and second arms. In the assembled configuration, the first and second arms may abut against the respective portions of the pair of structural elements.
In another aspect, in the assembled configuration, the first arm may contact the respective portions of the pair of structural elements along respective first contact edges forming a first contact plane. The second arm may contact the respective portions of the pair of structural elements along respective second contact edges forming a second contact plane.
In another aspect, the first and second arms may extend from opposite ends of the side portion of the main body.
In another aspect, the side portion and first and second arms may form a C-shaped arrangement comprising a closed end and an opposite, open end.
In another aspect, the at least one clamp fastener may include an end fastener securable to the main body. In the assembled configuration, the end fastener may be secured to the main body at or near the open end thereof, retaining the pair of structural elements within the clamp space.
In another aspect, in the assembled configuration, the pair of structural elements may abut against an inner side of the side portion facing the clamp space and further against the end fastener.
In another aspect, in the assembled configuration, the end fastener may extend from the first arm to the second arm.
In another aspect, each one of the first and second arms may include a respective fastener opening. The fastener openings of the first and second arms may be configured to receive the end fastener therethrough in a direction parallel to the side portion.
In another aspect, the locking clamp and tubular elevator assembly may further include at least one tether mountable to connect the locking clamp assembly to the tubular elevator. In the assembled configuration, the at least one tether may attach the locking clamp assembly to the tubular elevator.
In another aspect, in the assembled configuration, the at least one tether may be attached to the main body of the locking clamp of the locking clamp assembly.
In another aspect, the locking clamp and tubular elevator assembly may be alternatively and selectively positionable in a released configuration, in which the at least one clamp fastener may be at least partially disconnected from the locking clamp, and the pair of structural elements may be removed from the clamp space allowing the pair of jaws to move towards the open position. In the released configuration, the locking clamp assembly may be secured to the tubular elevator by the at least one tether.
In another aspect, in the assembled configuration, the at least one tether may be attached to a side portion of the main body, the side portion opposite to an open end of the main body through which the pair of structural elements may be insertable into and removable from the clamp space.
In another aspect, the at least one tether may be attached to a tether attachment surface of the main body. The tether attachment surface may be arranged opposite to the clamp space.
In another aspect, the clamp fastener may include a bolt and a securing nut.
In another aspect, the at least one tether may include a chain or cable.
In another aspect, each of the first arm and the second arm may have a square or rectangular cross-section.
In another aspect, the tubular elevator may include an elevator hinge pivotably connecting the jaws and a pair of elevator projections extending from the jaws, respectively, and the clamp space of the locking clamp may be sized and configured to accommodate the pair of elevator projections.
These and other objects, features, and advantages of the present invention will become more readily apparent from the attached drawings and the detailed description of the preferred embodiments, which follow.
The preferred embodiments of the invention will hereinafter be described in conjunction with the appended drawings provided to illustrate and not to limit the invention, where like designations denote like elements, and in which:
Like reference numerals refer to like parts throughout the several views of the drawings.
The following detailed description is merely exemplary in nature and is not intended to limit the described embodiments or the application and uses of the described embodiments. As used herein, the word “exemplary” or “illustrative” means “serving as an example, instance, or illustration.” Any implementation described herein as “exemplary” or “illustrative” is not necessarily to be construed as preferred or advantageous over other implementations. All of the implementations described below are exemplary implementations provided to enable persons skilled in the art to make or use the embodiments of the disclosure and are not intended to limit the scope of the disclosure, which is defined by the claims. For purposes of description herein, the terms “upper”, “lower”, “left”, “rear”, “right”, “front”, “vertical”, “horizontal”, and derivatives thereof shall relate to the invention as oriented in
The present invention is directed toward a locking clamp assembly which can be expeditiously deployed on a tubular elevator to secure the tubular elevator in a closed position and removed from the tubular elevator to open the tubular elevator.
Shown throughout the figures is a locking clamp assembly 100 for a tubular elevator, in accordance with an illustrative embodiment of the invention. With reference initially to
As further illustrated in
The tubular elevator 160 may include one or more side arms 166 and/or rear arms 170, which may extend outward to facilitate hoisting of the tubular elevator 160 with the tubular element extending through the tubular elevator 160 and secured therein in typical application of the tubular elevator 160, for instance and without limitation. For example, the tubular elevator 160 shown herein includes a pair of opposite side arms 166 and a single rear arm 170, wherein each side arm 166 extends outward of and is carried by a respective one of the jaws 162 and the rear arm 170 extends from the elevator hinge 168. In some embodiments, one or more of the side arm(s) 166 and rear arm(s) 170 may form a D-ring or otherwise closed loop arrangement such that the arm defines and encloses an interior space. For example, as best shown in
With continued reference to
With reference to
As illustrated in
At least one clamp fastener 146 may be selectively deployable to retain the structural elements 172 on the tubular elevator 160 within the clamp space 142. In some embodiments, the clamp fastener 146 may include a threaded bolt 147 and a securing nut 148. The clamp fastener 146 may extend through registering fastener openings 150 (
With continued reference to
The at least one tether 154 may be attached to the main body 104. In some embodiments, more specifically, the at least one tether 154 may be attached to the side portion 106 of the main body 104. The main body 104 of the locking clamp 102 may have a tether attachment surface 108, and the at least one tether 154 may be attached to the tether attachment surface 108. In some embodiments, at least one tether attachment structure 152 may be provided on the tether attachment surface 108, and the tether 154 may be attached to the tether attachment structure 152. For instance and without limitation, the tether attachment structure 152 may include a ring, a hook, a loop, a C-shaped protrusion (as shown), a U-shaped protrusion, a D-ring, or the like. In other embodiments, the tether attachment structure 152 may be welded and/or otherwise permanently attached to the tether attachment surface 108 according to the knowledge of those skilled in the art. In other embodiments, the tether 154 may be welded and/or otherwise attached to the tether attachment surface 108 according to the knowledge of those skilled in the art. In preferred embodiments, the tether 154 may be permanently or non-disconnectably attached to the main body 104; for instance, in the depicted embodiment, the tether 154 is non-disconnectably engaged with the tether attachment structure 152.
As further shown in
The upper arm 128 may have an outer surface 130. An inner surface 132 may extend in parallel, spaced-apart relationship to the outer surface 130. The inner surface 132 may face the clamp space 142. A pair of side surfaces 134 may extend from the outer surface 130 to the inner surface 132 on a front and a rear side, respectively, of the upper arm 128. A terminal surface 136 may terminate the upper arm 128 at the open end 105b of the C-shaped main body 104. In some embodiments, a pair of terminal arm bevels 138 may extend between the terminal surface 136 and the respective outer surface 130 and inner surface 132 of the upper arm 128.
As described heretofore, the tether 154 may secure the main body 104 of the locking clamp 102 to the tubular elevator 160. To secure the tether 154 to the tubular elevator 160, the tether 154 may be attached to any structural component or element of the tubular elevator 160. For instance and without limitation, as shown in
The illustrations of
As illustrated in
In some embodiments, such as the present embodiment, the width of the clamp space 142 (i.e. the separation between the upper and lower arms 128 and 114) generally matches the thickness or width (e.g., diameter) of the respective elongated arm 176 of each structural element 172 such that the inner surfaces 132 and 118 may tightly contact the elongated arms 176 of the structural elements 172 creating a relatively high friction therebetween that contributes to secure the locking clamp 102 in a fixed position relative to the structural elements 172 when the clamp fastener 146 is tightened or otherwise secured. In some embodiments, as best shown in
When no longer in use, the locking clamp assembly 100 may be easily disconnected from the tubular elevator 160 and the tubular elevator 160 in turn removed from the tubular element. For this purpose, the nut 148 is unthreaded from the bolt 147, and the clamp fastener 146 is extracted from the fastener openings 150. The locking clamp 102 is then separated from the structural elements 172 by sliding the structural elements 172 out through the open end 105b of the main body 104 of the locking clamp 102. Once the structural elements 172 are released from the locking clamp 102, the structural elements 172 are freed to rotate about the elevator hinge 168. The structural elements 172 may then be pivoted about the elevator hinge 168, and the tubular elevator 160 may be deployed from the closed configuration (
The tether 154 may ensure that the locking clamp 102 remains attached to the tubular elevator 160 at all times, regardless of whether the tubular elevator 160 is arranged in the open or closed configuration. This facilitates maintaining the locking clamp 102 readily available for use for each deployment of the tubular elevator 160 on the tubular element 200. In addition, the tethering of the locking clamp 102 to the tubular elevator 160 prevents the locking clamp 102, if accidentally falling from the tubular elevator 160 during installation or removal of the locking clamp 102, from injuring any nearby worker or equipment.
Since many modifications, variations, and changes in detail can be made to the described preferred embodiments of the invention, it is intended that all matters in the foregoing description and shown in the accompanying drawings be interpreted as illustrative and not in a limiting sense. Thus, the scope of the invention should be determined by the appended claims and their legal equivalents.
The present application claims the benefit of U.S. Provisional Patent Application No. 63/176,780, filed on Apr. 19, 2021, which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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63176780 | Apr 2021 | US |