The present concerns a locking device for a buckle useful for footwear.
Ratchet type buckles are used in many types of sport gear such as snowboard bindings, ski boots and snowshoe harnesses. Typically, ratchet type buckles include a lever with a toothed end that is used to move a toothed strap, known as a ladder strap, through a housing so as to adjust the tension in the strap thereby allowing a tight, yet comfortable fit of the strap around the footwear to secure it. A locking mechanism is usually associated with the buckle to permit the strap to be locked in place once the desired fit is achieved. This type of buckle is especially useful for use in cold weather because it allows a user to quickly loosen and tighten the strap whilst wearing gloves or when the user's fingers are cold.
A number of different ratchet type buckles are known, examples of which are described in U.S. Pat. Nos. 7,086,122; 5,779,259 and 3,662,435. However, these buckles have a number of drawbacks. For example, the buckles include locking mechanisms which are complex and include a number of movable parts, which are easily damaged or fouled by dirt or ice. Also, because of their complexity, these buckles are expensive to manufacture and require specialized equipment for their assembly.
Thus, there is a need for an improved locking device for a ratchet type buckle.
Accordingly, in one aspect there is provided a locking device for a buckle, the device comprising:
a) a housing;
b) a lever having a first strap engaging end and a locking portion, the lever being connected to the housing for movement relative thereto, the locking portion being cooperable with the housing to be retained therein, the housing being configured to receive therein a strap; and
c) an arm resiliently connected to the housing, the arm having a second strap engaging end and a lifting end portion, the lifting end portion being disposed towards the first strap engaging end, such that in a locked position, when the locking portion cooperates with the housing, the second strap engaging end is urged into engagement with the strap, the lifting end portion contacts the first strap engaging end to lift it away from the strap.
In one example, in an open position, the locking portion is moved away from the housing to locate the lever substantially orthogonal to the housing, the first strap engaging end engages the strap and is located away from the lifting end portion, the second strap engaging end being engaged with the strap. In a release position, the lever is angled away from the housing such that the first engaging end contacts the lifting end portion to disengage the second strap engaging end from the strap to permit movement of the strap away from the housing. The lever is movable towards and away from the housing so as to advance the strap through the housing.
In another example, a) the housing has a base, first and second opposing sidewalls extending generally orthogonally relative to the base, the housing having first and second axes, the first axis being generally orthogonal to the second axis, each sidewall having a connecting slot located therein, each slot being angled away from the first axis; and b) each sidewall includes a guide ramp and a locking opening, the guide ramp being angled towards the locking opening and away from the first axis for receiving the locking portion of the lever. The housing further includes a cross wall connected to, and extending between, the first and second opposing sidewalls, the arm being resiliently connected to the cross wall.
In another example, a resilient member connects the cross wall and the arm.
In another example, the lever has two connecting portions extending outwardly therefrom, the connecting portions each being connected to the connecting slots to permit pivotable movement of the lever relative to the housing and to permit axial movement of the lever along the first axis. Each connecting portion is a connecting pin. The locking portion of the lever includes two engaging pins extending outwardly therefrom, each engaging pin being sized and shaped to engage the respective guide ramps and to releasably engage the locking openings in the locking position.
In one example, the arm is Z-shaped in cross section, the lifting portion being disposed towards the lever, the second engaging end being disposed towards the strap, the second engaging portion being substantially parallel to the base and moveable relative thereto. The arm includes an arm axis disposed orthogonal to the base, the lifting portion is a first lip angled towards the base, the second engaging end is a second lip angled away from the base.
In one example, the first engaging end includes one or more teeth.
In another example, the first engaging end includes first and second teeth located generally orthogonal to each other for engaging the strap.
In one example, the second engaging end includes a tooth being connected to a face of the second lip and disposed towards the base.
In one example, the strap is a ladder strap.
In another example, the lever has a first surface disposed towards the base, the first surface being shaped to engage the housing so as to define a cavity in the housing.
In one example, the lever further includes a gripping end, the gripping end being wider than the first strap engaging end to permit a user to move the lever.
In another example, the buckle is a ratchet-type buckle.
In another example, the first lip includes a notch for engagement with the first strap engaging end so as to hold the second strap engaging end away from the strap in a release position.
In another aspect, there is provided a buckle comprising the locking device, as described above.
In another aspect, there is provided a harness comprising the locking device, as described above.
In another aspect, there is provided footwear comprising the locking device, as described above. The footwear includes a snowshoe, a ski boot, a hiking boot, a snowboard boot, a rollerblade boot, or ice skates.
In an alternative aspect, there is provided a ratchet type buckle comprising a housing having a pair of spaced-apart side walls and a bottom wall extending therebetween, the housing being adapted for receiving a ladder strap therein; a pawl resiliently connected to the housing and adapted for engaging with the ladder strap to prevent an outward movement thereof in a first direction in a resting position of the pawl; and a lever pivotally mounted to the housing and pivotable between a first position, a second position and a third position, the lever having a gripping end for actuating the lever between the positions and a toothed opposed front end adapted for snuggly engaging the ladder strap and for moving the ladder strap in a second direction opposed to the first direction when the lever is actuated between the first position and the second position, the toothed front end being further adapted for urging the pawl out of engagement with the ladder strap for releasing the ladder strap from the housing when the lever is in the third position.
These and other objects, advantages and features of the present discovery will become more apparent to those skilled in the art upon reading the details of the discovery more fully set forth below.
In order that the present may be readily understood, examples of the discovery are illustrated in the accompanying drawings.
Further details of the discovery and its advantages will be apparent from the detailed description included below.
Referring to
Referring to
As best seen in
In one example, the base 22 is curved to adapt to the contour of a user's footwear, such as a boot, and to provide enhanced comfort when the ladder strap 12 is tightened. A person skilled in the art will appreciate that depending on the use of the buckle assembly 10; the shape or form of the base 22 may vary. For example, the base 22 may be flat.
As best illustrated in
Referring to
Referring to
As best seen in
Referring again to
Referring now to
As illustrated in
As best illustrated in
The skilled addressee will appreciate that although the toothed front end 44 is illustrated with two teeth 46, 48, any number of teeth can be used without deviating from the scope of this discovery.
The toothed front end 44 is further adapted for urging the arm 30 out of engagement with the ladder strap 12 for releasing the ladder strap 12 from the housing 18 when the lever 20 is in the third position, as shown in
As best shown in
As best illustrated in
Referring again to
Referring now to
As best illustrated in
The slots 25a, 25b have an elongated shape and are inclined rearwardly. Thus, when the lever 20 is pivoted between the first position and the second position, the shape of the slots 25a, 25b, in combination with the locking ramps 27a, 27b acting as guiding elements, also permit a orthogonal movement of the lever 20 with respect to the housing 18. When the lever 20 extends in the first position, the pivot pins 54a, 54b extend in the upper portion of the slots 25a, 25b. When the lever 20 extends in the second position, the pivot pins 54a, 54b extend in the lower portion of the slots 25a, 25b. The skilled addressee will therefore appreciate that the ramps 27a, 27b guide the pivot pins 54a, 54b in the slots 25a, 25b.
The skilled addressee will nevertheless appreciate that various other arrangements for pivotally mounting the lever 20 to the housing 18 may be envisaged. Similarly, various other arrangements may also be considered for securing the lever 20 in the closed position.
The side walls 52a, 52b of the lever 20, on the bottom face thereof, define a cavity 58. The cavity 58 is adapted to receive therein the top, lifting end portion 13 of the arm 30 when the lever 20 is in the closed and locked position, as shown in
The skilled addressee will appreciate that this arrangement, when manufactured from plastic or similar substantially soft material, may provide a self releasing mechanism of the lever 20 when the ladder strap 12 is too tightened, as it will become apparent below. The skilled addressee will further appreciate that the lever 20 may be made from other materials, for example, aluminum.
The toothed front end 44, the gripping end 42, the teeth 46, 48 and the pivot and locking pins define a unitary, integral structure. The lever 20 may be manufactured from a plastic material, for instance by plastic injection or plastic molding using known techniques. A person skilled in the art will appreciate that the housing may be made from any other suitable material and using any other known suitable techniques.
To assemble the buckle 16, the lever 20 is aligned with the housing 18 and the pivot pins 54a, 54b are snapped into the slots 25a, 25b, thereby pivotally securing the lever 20 to the housing 18. A person skilled in the art will thus appreciate that this configuration allows providing a ratchet type buckle using only two component, namely the housing 18 and the lever 20.
In the example wherein the housing 18 is provided with a cross member 26, the cross member 26 may be mounted away from the slots 25a, 25b in order to allow sufficient flexibility of the side walls 24a, 24b for allowing assembling of the lever 20 in the housing 18.
The skilled addressee will appreciate that the ratchet type buckle may be used in various applications. For example, in may be used in combination with a harness. It may also be used in combination with footwear such as a snowshoe, a ski boot or a snowboard binding for non-limitative examples. It may also have applications for bicycle shoes, roller blades and ice skates as well as any other applications wherein a belt type attaching may be convenient.
Operation
Referring now to
The skilled addressee will understand that the shape of the slots 25a, 25b, in combination with the locking ramps 27a, 27b permits orthogonal movement of the lever 20 with respect to the housing 18, which prevents the teeth 46, 48 from interfering with the teeth 14 of the ladder strap 12 during the tightening of the strap 12.
Referring now to
Alternatives
Referring now to
It should be noted that although the examples throughout illustrate a toothed strap which engages the toothed front end 44 of the lever and of the arm 30, it is to be understood that a non-toothed strap, lever and arm can also be used to achieve the same advantages as described herein. Such an alternative buckle assembly would require a frictional engagement of the lever and the arm with, for example, a strap manufactured from a frictional sheet material.
Although the above description relates to a specific examples as presently contemplated by the inventors, it will be understood that the discovery in its broad aspect is not limited to this specific example and includes mechanical and functional equivalents of the elements described herein.
The present application is a national phase entry under 35 U.S.C. §371 of International Application No. PCT/CA2011/000044, filed Jan. 14, 2011, published in English, which claims the benefit of U.S. Provisional Application No. 61/295,359, filed Jan. 15, 2010. The disclosures of said applications are incorporated by reference herein.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/CA2011/000044 | 1/14/2011 | WO | 00 | 9/21/2012 |
Publishing Document | Publishing Date | Country | Kind |
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WO2011/085485 | 7/21/2011 | WO | A |
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Entry |
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International Search Report for Application No. PCT/CA2011/000044 dated Apr. 26, 2011. |
Number | Date | Country | |
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20130008056 A1 | Jan 2013 | US |
Number | Date | Country | |
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61295359 | Jan 2010 | US |