The present disclosure relates to drive tools typically used to install helical anchors and piles, and more particularly, to locking dog assemblies and operating mechanisms for such tools.
Helical anchors and piles are used in a variety of applications including, for example, for foundation construction and repair, securing underwater moorings, and securing and supporting utility poles. For example, when a utility pole is installed or repaired, one or more anchors may be driven into the ground adjacent to the utility pole. One end of a guy wire attaches to the utility pole and the opposite end attaches to an anchor secured in the ground.
Anchors and piles may be similarly constructed, though anchors are generally used in tension and piles are generally used in compression. This disclosure is equally applicable to both anchors and piles, and tools for installing anchors and piles, without limitation.
Helical anchors and piles typically include a central shaft or rod with helical bearing plates. Depending on the soil type and desired depth, significant torque is required to install a helical anchor or pile. Anchors and piles are generally installed using an anchor/pile drive tool powered by a utility truck, heavy equipment, or a portable drive unit. A torque indicator may be provided between an upper end of the drive tool and a hex or square output shaft. The equipment rotates the output shaft to drive the anchor or pile into the ground. The upper end of the anchor or pile and/or extension pieces to the anchor or pile are received within the drive tool and locked in place during installation.
Some exemplary drive tools, such as the Chance® locking dog assemblies offered by Applicant, are used in conjunction with a hollow drive wrench. The top of the drive wrench is received by the locking dog assembly. Spring-loaded locking dogs or pins in the locking dog assembly catch in holes in the drive wrench to releasably secure the drive wrench.
The anchor and/or extension pieces to the anchor are received within the drive wrench and locking dog assembly and locked in place during installation. Spring-loaded locking dogs or pins in the locking dog assembly catch under the head of the anchor to releasably secure the anchor in the wrench.
The locking dog springs can be damaged by a backlash event during which a large amount of stored energy is released into kinetic energy instantaneously. A backlash event may be the result of a mechanical failure, such as anchor or pile breakage, and may also occur during normal use if a shear pin torque limiter is used at high torque loads. Backlash is an extreme angular acceleration of the drive tool which abruptly throws the locking dogs outward against the springs. This often damages the springs and results in impaired locking dog function. Severely damaged springs do not securely hold the locking dogs in the engaged position and create a safety hazard due to the potential of dropping the drive wrench and/or anchor/pile.
Further, locking dog operation is often difficult due to the motion required and the position of the locking dogs when operation is needed. In existing devices, each locking dog is pushed inward along its axis and held in the engaged position by the spring which requires significant force (e.g., about 20 pounds) to fully compress when the locking dog is pulled out. The motion required to disengage the locking dog is generally an outward pull against the force of the spring and a rotation of the locking dog about its axis to secure it in the disengaged position via an operating ring attached to the outer end of the locking dog. The locking dog is automatically reengaged by its spring when the ring and locking dog are rotated to the proper position.
Each locking dog is typically operated independently from the other, and it is common for the act of disengaging the second locking dog to jar the tool and cause the first locking dog to reengage. In some use cases, the locking dogs are about seven feet above ground level making it difficult for the operator to produce enough force to disengage the locking dog while reaching overhead. In other use cases, the locking dogs are 10 feet or more above ground level, and the operator must stand on an elevated surface or use an extended tool to reach and disengage them. The locking dogs may also be positioned at or near ground level, which is also an awkward position in which to disengage the locking dogs.
Furthermore, significant load can be present between the locking dogs and the drive wrench and/or anchor/pile retained by the locking dogs. Binding due to this load can make it very difficult to pull out the dogs, and damage to the locking dog operating rings is common when leverage is required to pull out the locking dogs.
Thus, there is a need for improved locking dog assemblies that are easier to operate and not prone to hazardous failures. The present invention solves these and other problems in the prior art.
An object of the present invention is to provide a locking dog assembly with improved ergonomics for the locking dog operation. A further object is the provision of a feature to protect the locking dog springs from damage and reduce or eliminate the chance of a safety hazard from damaged springs. A further object is to provide mechanical advantage for actuating locking dogs, particularly when retracting the locking dogs when binding force is present. The features and locking dog assemblies described herein may be useful for installing helical anchors and piles, though the applications are not limited thereto.
In one exemplary embodiment, a locking dog assembly is provided with a mechanism enabling simultaneous operation of both locking dogs. In some exemplary embodiments, the locking dog assembly includes a feature such as a step within the cylinder wall acting as a stop for outward travel of the locking dog.
In one exemplary embodiment according to the present disclosure, a locking dog assembly is provided which includes a body including an inner cavity with a lower opening, a first locking dog at least partially extending through a first side of the body and displaceable into and out of the inner cavity, a second locking dog at least partially extending through a second side of the body, opposite the first side, and displaceable into and out of the inner cavity, and a mechanism for simultaneous displacement of the first and second locking dogs with mechanical advantage.
In some embodiments, the mechanism includes a cam assembly rotatable about a cam axis. The cam assembly selectively displaces each of the first and second locking dogs simultaneously upon rotation. A lever may be provided on an exterior of the body which is rotatable about the cam axis to actuate the cam assembly. A motor may also be provided to actuate the cam assembly, in place of or in combination with the lever. In some embodiments, the cam assembly includes a first cam displacing the first locking dog and a second cam displacing the second locking dog. The cam axis may be approximately perpendicular to the locking dog axis. The cam axis may also be the same as the locking dog axis.
The assembly may further include a first locking dog extension having a first end connected to the first locking dog and a second end coupled to the mechanism, wherein the mechanism displaces the first locking dog via the first locking dog extension, and a second locking dog extension having a first end connected to the second locking dog and a second end coupled to the mechanism, wherein the mechanism displaces the second locking dog via the second locking dog extension. In other embodiments, the first locking dog extension extends through or is formed integrally with the first locking dog and has two opposite ends each engaged with the mechanism, and the second locking dog extension extends through or is formed integrally with the second locking dog and has two opposite ends each engaged with the mechanism. In some embodiments, the first and second locking dogs are both displaceable along a locking dog axis.
The first and second locking dogs may each be spring biased towards the inner cavity and comprised in respective first and second housings with respective first and second springs. The first housing may be removably secured in a first opening on the first side of the body while the second housing may be removably secured in a second opening on the second side of the body. In some embodiments, the first and second housings are removably secured in the respective openings using dowel pins engaging complementary surfaces on the respective housings and preventing rotation thereof.
In some embodiments, each of the first locking dog and the second locking dog has a distal portion, a central portion, and a proximal portion, wherein the central portion has an outer diameter greater than an outer diameter of the distal portion. Each of the first and second housings has corresponding distal, central, and proximal portions. The first spring may be positioned about the distal portion of the first locking dog and configured to extend into the central portion of the first housing, the second spring may be positioned about the distal portion of the second locking dog and configured to extend into the central portion of the second housing. The step between the proximal and central portions of each housing may engage against the step between the distal and central portions of each locking dog when the locking dog is in a fully disengaged position. This interaction between the steps defines a stop limiting a range of movement of the respective locking dog and protecting the respective spring from being over-compressed.
The cam assembly and lever are just one example of the mechanism. One skilled in the art will understand from this disclosure that other mechanisms may be used for simultaneous operation, such as different cam mechanisms, a rack and pinion mechanism, a lead screw mechanism, a solenoid mechanism, a linkage and actuator mechanism, a crank and rod mechanism, a chain loop and sprocket mechanism, a drum and cable mechanism, a scissor mechanism, and/or a wedge mechanism. The mechanism may be hand actuated, or driven hydraulically, pneumatically, or via an electric motor or actuator.
In some embodiments, the mechanism includes an actuator (e.g., hydraulic, electric, or pneumatic) and a scissor mechanism, each positioned between a first locking dog extension engaged with the first locking dog and a second locking dog extension engaged with the second locking dog. In other embodiments, the mechanism is a lead screw mechanism including at least one screw displacing the first and second locking dogs, the at least one screw having at least one gear simultaneously driven by an actuating gear. In some embodiments, the at least one screw includes a first screw displacing the first locking dog and a second screw displacing the second locking dog, each of the first and second screws having a gear on a proximal end simultaneously driven by an actuating gear. A lever or motor may drive the actuating gear.
In some embodiments, the mechanism is a rack and pinion mechanism including a pinion, a first rack displacing the first locking dog, and a second rack displacing the second locking dog. In other embodiments, the mechanism is a crank and rod mechanism including a crank, a first rod rotatably secured to the crank and displacing the first locking dog, and a second rod rotatably secured to the crank and displacing the second locking dog. In some embodiments, the mechanism is a sliding cam actuated up and down via a handle.
Further provided is a locking dog assembly including a body, a first housing retained in the body including a first locking dog and a first spring biasing the first locking dog in a first direction along a locking dog axis, the first housing including a first stop limiting a range of movement of the first locking dog in a second direction, opposite the first direction, along the locking dog axis, a second housing retained in the body including a second locking dog and a second spring biasing the second locking dog in the second direction along the locking dog axis, the second housing including a second stop limiting a range of movement of the second locking dog in the first direction, and a mechanism engaging the first locking dog via a first locking dog extension and the second locking dog via a second locking dog extension. The mechanism may simultaneously move the first locking dog and the second locking dog along the locking dog axis.
In some embodiments, the mechanism is one of a cam mechanism, a hydraulic mechanism, a lead screw mechanism, a rack and pinion mechanism, a solenoid mechanism, a linkage and actuator mechanism, or a crank and rod mechanism. In some embodiments, each of the first and second housings are removably retained in the body via a dowel pin engaging against a complementary surface on the respective first or second housing and preventing axial and rotational movement of the respective first or second housing.
In some embodiments, each of the first housing and the second housing has a central portion and a proximal portion having an inner diameter greater than an inner diameter of the central portion of the respective first or second housing, wherein the difference in diameters defines the respective first or second stop. In some embodiments, the first spring is positioned about the distal portion of the first locking dog and configured to act between a distal wall of the central portion of the first housing and a distal surface of the central portion of the first locking dog, wherein the second spring is positioned about the distal portion of the second locking dog and configured to act between a distal wall of the central portion of the second housing and a distal surface of the central portion of the second locking dog. When the first locking dog is against the first stop and the second locking dog is against the second stop, the first spring is protected from over-compression within the central portion of the first housing and the second spring is protected from over-compression within the central portion of the second housing.
Further provided is a locking dog assembly including a body including an inner cavity, a first locking dog at least partially extending through a first opening in the body and moveable into and out of the inner cavity along a locking dog axis, a second locking dog at least partially extending through a second opening in the body and moveable into and out of the inner cavity along the locking dog axis, and a mechanism selectively moving each of the first and second locking dogs simultaneously.
In some embodiments, the mechanism is one of a cam mechanism, a hydraulic mechanism, a lead screw mechanism, a rack and pinion mechanism, a solenoid mechanism, a linkage and actuator mechanism, or a crank and rod mechanism.
In some embodiments, the mechanism includes a cam assembly rotatable about a cam axis via a lever, the cam assembly including a first cam and a second cam each having at least two cam positions. In some embodiments, each of the first and second cams have three cam positions including an engaged position wherein the first and second locking dogs are engaged in the inner cavity, an intermediate position wherein the first and second locking dogs are moved at least partially out of the inner cavity, and a disengaged position wherein the first and second locking dogs are moved fully out of the inner cavity.
In some embodiments, the body includes first and second stops limiting a range of movement of the first and second locking dogs, respectively, out of the inner cavity along the locking dog axis.
Further provided is a locking dog assembly including a body including an inner cavity, a first locking dog at least partially extending through a first opening in the body and moveable into and out of the inner cavity, a second locking dog at least partially extending through a second opening in the body and moveable into and out of the inner cavity, a mechanism selectively moving at least one of the first and second locking dogs into and out of the inner cavity, wherein the body includes first and second stops limiting a range of movement of the first and second locking dogs, respectively, out of the inner cavity. In some embodiments, the locking dog assembly includes a first housing removably retained in the body, wherein the first locking dog and the first stop are within the first housing, and a second housing removably retained in the body, wherein the second locking dog and the second stop are within the second housing.
Further provided is a locking dog assembly including a body, a first housing retained in the body including a first locking dog and a first spring biasing the first locking dog in a first direction, a second housing retained in the body including a second locking dog and a second spring biasing the second locking dog in a second direction, a mechanism for moving at least one of the first locking dog and the second locking dog in the first or the second direction, a first dowel pin removably retaining the first housing in the body and a second dowel pin removably retaining the second housing in the body.
In some embodiments, the first housing is cylindrical and retained in a first cylindrical orifice in the body, an exterior surface of the first housing including a first indentation; and the second housing is cylindrical and retained in a second cylindrical orifice in the body, an exterior surface of the second housing including a second indentation. The first dowel pin may extend through an exterior wall of the first cylindrical orifice and engage against the first indentation, thereby retaining and preventing rotation of the first housing in the first cylindrical orifice. The second dowel pin may extend through an exterior wall of the second cylindrical orifice and engage against the second indentation, thereby retaining and preventing rotation of the second housing in the second cylindrical orifice.
A more complete appreciation of the present disclosure and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
The present disclosure may be understood more readily by reference to the following detailed description of the disclosure taken in connection with the accompanying drawing figures, which form a part of this disclosure. It is to be understood that this disclosure is not limited to the specific devices, methods, conditions, or parameters described and/or shown herein, and that the terminology used herein is for the purpose of describing particular embodiments by way of example only and is not intended to be limiting of the claimed disclosure.
Also, as used in the specification and including the appended claims, the singular forms “a,” “an,” and “the” include the plural, and reference to a particular numerical value includes at least that particular value, unless the context clearly dictates otherwise. Ranges may be expressed herein as from “about” or “approximately” one particular value and/or to “about” or “approximately” another particular value. When such a range is expressed, another embodiment includes from the one particular value and/or to the other particular value. Similarly, when values are expressed as approximations, by use of the antecedent “about,” it will be understood that the particular value forms another embodiment. It is also understood that all spatial references, such as, for example, horizontal, vertical, top, upper, lower, bottom, left and right, are for illustrative purposes only and can be varied within the scope of the disclosure.
As shown in
Each locking dog 120a,120b may be positioned within a respective locking dog housing 122a, 122b. In the exemplary embodiment, the locking dog housings 122a and 112b are cylindrical and retained within the orifices 116a and 116b, respectively, via dowel pins 115 (see
In the exemplary embodiment, the locking dog assembly 100 includes a rotatable lever 132 which may be actuated by hand or with a tool to simultaneously move the locking dogs 120a, 120b outward toward their disengaged positions at least partially outside of the inner cavity 112 and back inward to their engaged positions. The lever 132 can advantageously be operated with one hand.
As shown in
The locking dog assembly 100 includes a mechanism for simultaneous activation of the first and second locking dogs. The mechanism may be, but is not limited to, a cam assembly 140 rotatable about the spindle 130 defining a cam axis as shown in
In
As shown in
The step 164a, 164b functions as a solid locking dog stop to establish an outward limit for the travel of the locking dog 120a, 120b when disengaging. In particular, the central cavity 166a, 166b of the locking dog housing 122a, 122b may have a length that is greater than a length of the spring 160a, 160b when fully compressed. This arrangement advantageously protects the spring 160a, 160b from being over-compressed and damaged, such as if a backlash were to occur. The locking dog stop disclosed in this application may be applied to many other tools having locking dogs or other similar elements and is not limited to use with the tools disclosed herein.
As shown in
The locking dog housings 422a, 422b may be retained in the orifices 416a, 416b via dowel pins 415. Each dowel pin 415 engages a complementary surface on an exterior of a respective locking dog housing 422a, 422b and prevents axial and rotational movement of the locking dog housing 422a, 422b. Cotter pins 417, positioned above the dowel pins 415, may secure the dowel pins 415 in place.
In some embodiments, the locking dog assembly 800 includes a retention feature to hold the locking dogs 820a, 820b in the intermediate (if included) and retracted (outward) positions. For example, the retention feature may include a drum, pin, and plunger mechanism. In some embodiments, the mechanism includes a cylindrical drum 1300 coaxial with and integral with or attached to the pinion 841 as shown in
The locking dog assembly 1400 includes a rotatable lever 1432 which may be actuated by hand or with a tool to simultaneously move the locking dogs 1420a, 1420b outward toward their disengaged positions at least partially outside of the inner cavity 1412 and back inward to their engaged positions. The lever 1432 is removably secured about a spindle 1430 defining an axis. The lever 1432 has a handle portion 1434.
As shown in
The locking dog assembly 1500 includes locking dogs 1520a, 1520b that may be positioned within or formed integrally with locking dog housings 1522a, 1522b. Each lever component 1532a, 1532b has a base 1536a, 1536b circumscribing a respective one of the locking dog housings 1522a, 1522b. An internal surface of each base 1536a, 1536b is threaded and a corresponding exterior surface of each locking dog housing 1522a, 1522b is threaded (not shown). The threads are opposite of one another on each side of the locking dog assembly 1500 such that rotation of the lever causes each locking dog housing 1522a, 1522b and/or locking dog 1520a, 1520b to move inward and outward by rotation of the lever.
The mechanisms described above are only exemplary and are not intended to be limiting. Other means to simultaneously activate first and second locking dogs may also be used in place of or in combination. For example, the mechanism may be a cable loop mechanism including a cable looped around a central drum on the tool body and pulleys positioned near the ends of the locking dog housings. The central drum may be rotated (by hand or a motor) to drive the cable. The cable may be fastened to the locking dog extensions (e.g., between the central drum and pulleys) such that the locking dogs are pulled outward when the cable rotates. A mechanism to hold the locking dogs at the disengaged location(s) may interface with the central drum or an operating handle. Similarly, a chain loop mechanism may be used having a chain in place of the cable and sprockets in place of the central drum and pulleys.
Alternatively, the mechanism may include a central drum with two cables wrapped at least partially around the central drum. A distal end of each cable may be attached to and/or inside of a respective locking dog. When the central drum is rotated, the cables are tensioned to pull the locking dogs outward. In some embodiments, the locking dog shanks (distal sections) are slotted along their vertical center planes to provide channels for the cable housings when the dogs are pulled out. A mechanism to hold the locking dogs at the disengaged location(s) may interface with the central drum or operating handle.
In other embodiments, the linkage mechanism may include a scissor jack that pushes locking dogs outward out via locking dog extensions. The mechanism may be driven by a threaded rod (e.g., vertically disposed on the tool body) that pulls central pivots of the scissor jack together. One end of the threaded rod may be right-handed thread and the other end left-handed thread. The mechanism may alternatively be driven by a cable that pulls the central pivots of the scissor mechanism together. A mechanism to hold the locking dogs at the disengaged location(s) may interface with the cable or linkage.
In other embodiments, the mechanism may include one or more solenoids to push the locking dogs outward. This may be particularly useful for tools with only two locking dog positions (engaged and disengaged), but it is not limited thereto. The solenoids may be mounted externally on the tool body and push the locking dogs outward via locking dog extensions. Alternatively, the solenoids may be integrated with the locking dogs (e.g., such that the locking dog shank [distal section] is the solenoid stem) or may be attached coaxially with the locking dogs rather than acting on locking dog extensions.
As shown throughout the drawings, like reference numerals designate like or corresponding parts. While illustrative embodiments of the present disclosure have been described and illustrated above, it should be understood that these are exemplary of the disclosure and are not to be considered as limiting. Additions, deletions, substitutions, and other modifications can be made without departing from the spirit or scope of the present disclosure. Accordingly, the present disclosure is not to be considered as limited by the foregoing description.
Number | Date | Country | |
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63281824 | Nov 2021 | US | |
63255736 | Oct 2021 | US |