This invention relates to ceiling fans, and in particular to systems, devices, apparatus and methods for attaching and detaching blades to flywheels/rotors on motors by inserting root ends of blades into sockets/slots on a flywheel/rotor and snapably locking the blades in place by bendable catches that lock into grooves on the root ends of the blades, and allowing the blades to be removed by pulling up a tab or tabs to unlock the catches.
Ceiling fans primarily have blades that are attached to the motor housing brackets by multiple screws and the like. Screwing the blades onto a ceiling mounted motor is not only difficult to accomplish, but results in most ceiling fans in the market place having visible screws that are unsightly. Furthermore, the underside locations of the fastener screws detract from the appearance of the ceiling fan itself. Another problem is from the ceiling fans having to run under continuous vibration conditions where the screws can loosen causing the blades to be accidentally released and result in damages to surrounding property and people in the vicinity.
Furthermore, ceiling fan blades need to be cleaned to remove dirt and dust buildup. Current techniques have relied on manually holding brushes to the blades themselves which inherently tires the muscles in the cleaner's neck, shoulders, arms and hands. This messy cleaning with brushes causes the dirt to fall on both the cleaner and furniture and flooring below the fan.
Thus, the need exists for a solution to the above problems with the prior art.
A primary objective of the present invention is to provide systems, devices, apparatus and methods for attaching and detaching blades to flywheels/rotors on ceiling fan motors by inserting root ends of blades into sockets/slots on a flywheel/rotor, and locking the blades in place by bendable catches.
A secondary objective of the present invention is to provide systems, devices, apparatus and methods for attaching and detaching blades to flywheels/rotors on ceiling fan motors by an installer without using fasteners, such as screws during installation.
A third objective of the present invention is to provide systems, devices, apparatus and methods for snapaby attaching blades to flywheels/rotors on ceiling fans.
A fourth objective of the present invention is to provide systems, devices, apparatus and methods for consistently attaching blades in correct orientations to flywheels/rotors on ceiling fans.
A fifth objective of the present invention is to provide to systems, devices, apparatus and methods for detaching blades from flywheels/rotors on ceiling fan motors by bending or pulling or pushing up a tab or pinching tabs to allow the blades to be released and freely removed.
An embodiment of the ceiling fan with locking flywheel blade(s) can include a ceiling fan motor having a rotatable flywheel, a plurality of slots through outer side edges of the flywheel, a plurality of fan blades having root ends, and catch members adjacent to each of the slots for allowing the root ends of the blades to be automatically locked to the rotatable flywheel by inserting the root ends of the blades through the sockets of the rotatable flywheel.
The catch members can include sheaths attached adjacent to each of the slots, wherein the root ends of the blades become locked to the sheaths when the root ends of the blades are inserted into each of the slots, and locked in place by the catch members.
The root ends of each blade can include a groove for catching into a raised ridge on an inner surface of each sheath.
The root ends of each blade can include a raised ridge for catching into a groove on an inner surface of each sheath.
Each sheath can include a fixed edge and a free end, wherein bending the free end removes the raised ridge from the groove, and allows the blade to be released and freely pulled out from the slot, where the free end can be a tab.
Each sheath can include a fixed edge and a free end, wherein bending the free end removes the raised ridge from the groove, and allows the blade to be released and freely pulled out from the slot, where the free end can be a tab.
Each sheath is fixably attached to the flywheel during manufacturing of the ceiling fan, by one or more screw fasteners.
The root end of the blade and the sheath can include a longitudinal groove that is slidable into a longitudinal ridge which prevents installers from installing the blades upside down.
Each sheath can include a first free end and a second free end separated by one another by a hinge portion, wherein pinching and bending the first free end and the second free end together separates the raised ridge from the groove, and allows the blade to be released and freely pulled out from the slot.
Each sheath can include a first free end and a second free end separated by one another by a hinge portion, wherein pinching and bending the first free end and the second free end together separates the raised ridge from the groove, and allows the blade to be released and freely pulled out from the slot.
A method of assembling blades to a ceiling fan, can include the steps of providing a ceiling fan motor with a rotatable flywheel, providing a plurality of slots through outer side edges of the flywheel, inserting root ends of the blades into the slots, and snapably locking the blades to the flywheel by snapping catch members into grooves.
The locking step can includes the steps of providing a groove on each root end of the blades, providing a raised ridge on an inner surface of the sheaths, and snapably locking the raised ridge into each groove after pushing the root ends of the blades through the slots.
The locking step can include the steps of providing a groove on an inner surface of each sheath, providing a raised ridge on each root end of the blades, and snapably locking the raised ridge into each groove after pushing the root ends of the blades through the slots.
The method can include the step of releasing the blades from the slots by bending a free end portion of the sheaths which removes the raised ridge from the groove, and allows the blades to be freely pulled out from the slots.
The method can further include the step of preventing the blades from being installed upside down by a sliding a longitudinal ridge into a longitudinal groove.
The method can further include the step of releasing the blades from the slots by pinching the first free end and the second free end together on opposite sides of a hinge portion, which separates the raised ridge from the groove, and allows the blades to be released and freely pulled out from the slots.
Further objects and advantages of this invention will be apparent from the following detailed description of the presently preferred embodiments which are illustrated schematically in the accompanying drawings.
Before explaining the disclosed embodiments of the present invention in detail it is to be understood that the invention is not limited in its applications to the details of the particular arrangements shown since the invention is capable of other embodiments. Also, the terminology used herein is for the purpose of description and not of limitation.
In the Summary above and in the Detailed Description of Preferred Embodiments and in the accompanying drawings, reference is made to particular features (including method steps) of the invention. It is to be understood that the disclosure of the invention in this specification includes all possible combinations of such particular features. For example, where a particular feature is disclosed in the context of a particular aspect or embodiment of the invention, that feature can also be used, to the extent possible, in combination with and/or in the context of other particular aspects and embodiments of the invention, and in the invention generally.
In this section, some embodiments of the invention will be described more fully with reference to the accompanying drawings, in which preferred embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will convey the scope of the invention to those skilled in the art. Like numbers refer to like elements throughout, and prime notation is used to indicate similar elements in alternative embodiments.
A list of components is described below.
Lower fastening edge 22 of sheath 20 attaches to lower ledge 36 on the flywheel 30 with a fastener 21, and upper fastening edge 24 of sheath 20 attached to upper ledge 38 with another fastener 21. The attached sheath 20 on the flywheel 30 forms a channel between sheath member 27 and sloped/inclined surface 34 of the flywheel 30.
To be removed the tab 26 is pulled upward (where the groove 25 allows for a living hinge bend) allowing the raised ridges 28 to lift out of the groove(s) 14 so that the blade 10 can be pulled in the direction of arrow P from flywheel 30.
The novel sheath can be made from molded plastic, and the like, as a single part piece or more than part attached together.
While the embodiment shows a longitudinal groove on the root end of the blade that slidable into a mating longitudinal ridge in the sheath to help align the blades in position within the slot/socket on the flywheel, the longitudinal ridge can be on the root end of the blades and the longitudinal groove can be inside of the sheath.
Although the embodiment shows the downwardly protruding triangular ridges underneath the sheath and the grooves on the root end of the blades, the invention can work with the grooves under the sheath member with the triangular ridges on the root ends of the blades.
Referring to
Referring to
To attach the blade(s) 110 in place with the flywheel 30, reference is made to
The exterior end of the root end 112 of the blade 110 pushes up the angled sides of downwardly extending triangular ridges 128A, 128B under the main sheath member 127 until the triangular ridges snap in place into the pair of parallel grooves 114 on the root end of the blade 110, locking the blade 110 in place, by the catch caused by the triangular ridges snapped into grooves 114.
Each of the other blades can be similarly locked in place to the flywheel 130 in a similar manner by using similar bendable catches.
To remove the blade 110, the installer can pinch together the upwardly protruding pull tabs 126A, 126B toward each other in the direction of arrows P1, P2, shown in
Each of the other blades of the ceiling fan can be removed from the flywheel of the ceiling fan accomplished in a similar manner, by releasing the other bendable catches.
Although the preferred embodiment shows the groove(s) on the root ends of the blades and the raised ridge inside of the sheaths, the groove(s) can be inside of the sheaths and the ridge portion on the root ends of the blades.
While the embodiment shows a longitudinal groove on the root end of the blade that slidable into a mating longitudinal ridge in the sheath to help align the blades in position within the slot/socket on the flywheel, the longitudinal ridge can be on the root end of the blades and the longitudinal groove can be inside of the sheath.
While the invention has been described, disclosed, illustrated and shown in various terms of certain embodiments or modifications which it has presumed in practice, the scope of the invention is not intended to be, nor should it be deemed to be, limited thereby and such other modifications or embodiments as may be suggested by the teachings herein are particularly reserved especially as they fall within the breadth and scope of the claims here appended.
This application is a Continuation of PCT/US2015/02208 filed Mar. 23, 2015, which claims the benefit of U.S. Provisional Patent Application Ser. No. 61/971,740 filed Mar. 28, 2014. The entire disclosure of each of the applications listed in this paragraph are incorporated herein by specific reference thereto.
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Entry |
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Number | Date | Country | |
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20170037869 A1 | Feb 2017 | US |
Number | Date | Country | |
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61971740 | Mar 2014 | US |
Number | Date | Country | |
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Parent | PCT/US2015/002208 | Mar 2015 | US |
Child | 15278842 | US |