Not applicable.
Not applicable.
Not applicable.
Not applicable.
1. Field of the Invention
The present invention relates generally to hinge assemblies, and more particularly to hinges for closures, such as doors, windows, hatches, lids, ports, and the like, and also for panels or surface members that pivot in relation to another panel or surface member, such as shelves, awnings, ramps, gates, and the like.
2. Discussion of Related Art including information disclosed under 37 CFR §§1.97, 1.98
Locking hinges and hinge assemblies are known. Exemplary publications teaching such technology include:
U.S. Pat. No. 5,820,288 to Cole, which teaches an adjustable tool with a locking hinge mechanism. The tool may be moved between a number of selectable positions through the use of a hinge pin, which is splined along its length and holds the portions of the tool together. The hinge pin is movable between an unlocked position and a locked position. In the unlocked position, the tool is adjustable, and in the locked position the tool is fixed in position and ready for use.
U.S. Pat. No. 4,528,718 to Brockhaus shows a door hinge including a first and a second hinge member each having eyes with a hinge pin inserted through the eyes of the hinge members to connect them operatively together. The hinge pin is mounted so as to be freely rotatable relative to a first eye but secured against axial movement relative thereto. The hinge pin and a second eye are formed with axially extending splines engaged between them, and adjacent the splines also axially disposed is the hinge pin, which is formed with a cylindrical section that engages within a complementary cylindrical recess in the second eye, the cylindrical section having a diameter which is slightly greater than the addendum circle diameter of the splines.
U.S. Pat. No. 3,448,486 to Wright, teaches a locking hinge with a sliding adjustable pintle for locking cabinets, doors, lids, and the like. The pintle is formed with splines and is adjustable to a locked and unlocked position. In the locked position the splines engage hinge knuckles such that the hinge is prevented from turning. In the open position, the splines are disengaged from the knuckles and the hinge is free to turn.
The foregoing prior art reflects the current state of the art of which the present inventor is aware. Reference to, and discussion of, this prior art is intended to aid in discharging Applicant's acknowledged duty of candor in disclosing information that may be relevant to the examination of claims to the present invention. However, it is respectfully submitted that none of the above-indicated publications disclose, teach, suggest, show, or otherwise render obvious, either singly or when considered in combination, the invention described and claimed herein.
The present invention is a novel hinge assembly that includes a first hinge member having a leaf and a lower sleeve. The lower sleeve includes an upper cylindrical passage with a first diameter and a lower cylindrical passage axially disposed immediately under the upper cylindrical passage and having a second diameter smaller than that of the upper cylindrical passage. The lower cylindrical passage has an interior wall with either a geometrical shape or surface topography. A second hinge member includes a leaf portion and an upper sleeve, the upper sleeve including an upper female portion and a lower male element extending axially downwardly from the female portion and has an outer diameter sized to fit tightly into the opening of the upper cylindrical passage of the lower sleeve so as to provide a smooth pivotal connection between the first and second hinge members. The male element further includes a lower portion with an interior wall configured substantially identically to that of the interior wall of the lower cylindrical passage of the lower sleeve. A through hole passes through the upper sleeve elements. When the male element of the upper sleeve is inserted into the lower sleeve, the through hole is axially aligned with the upper cylindrical passage and the lower cylindrical passage of the lower sleeve. A hinge pin is inserted into the upper cylindrical passage of the second hinge member and the lower cylindrical passage of the first hinge member. The hinge pin includes an outer surface configured or contoured in such a way to cooperate with the configuration of the interior wall of the lower sleeve. The hinge pin has an elevated unlocked position and a depressed locked position, such that when in the unlocked position no portion of the hinge pin outer surface engages the interior walls to prevent pivotal rotation of the hinge members in relation to one another, and when pushed into the down and locked position, the outer surface of the hinge pin engages the interior walls to prevent the hinge members from rotating in relation to one another.
The foregoing summary broadly sets out the more important features of the present invention so that the detailed description that follows may be better understood, and so that the present contributions to the art may be better appreciated. There are additional features of the invention that will be described in the detailed description of the preferred embodiments of the invention which will form the subject matter of the claims appended hereto.
The invention will be better understood and its objects and advantages will become apparent when consideration is given to the following detailed description thereof. Such description makes reference to the annexed drawings wherein:
Referring first to
The hinge assembly next includes a second hinge member 200 having a leaf portion 210 and an upper sleeve (eye or gudgeon) 220, the upper sleeve including an upper female portion 230 also comprising roughly half the height of the leaf portion and integral with the upper half of the inner edge 240 of the leaf portion. The upper sleeve further includes a lower male element 250 extending axially downwardly from the female portion and having an outer diameter 260 sized for a tight fit insertion into the opening of the upper cylindrical passage 150 of the lower sleeve 130 in a manner well known in the art so as to provide a smooth pivotal connection between the two hinge members. A lower portion 270 of the male element interior wall 280 is splined 290 or otherwise configured or shaped identically to that of the interior wall 190 of the lower cylindrical passage 170 of the lower sleeve 130.
The upper sleeve includes a recess 300 (or countersink) at its upper end 310 and having a first diameter 320 and a cylindrical through hole 330 having a second diameter 340. When the male element of the upper sleeve is inserted into the lower sleeve 130, the through hole 330 is axially aligned with the upper cylindrical passage 150 and the lower cylindrical passage 170 of the lower sleeve 130 so as to accommodate insertion of a hinge pin 350. The hinge pin includes an upper end 360 capped by an upper nut 370 threadably installed on the hinge pin. A helical compression spring 380 is disposed between the underside of the upper nut and the base 390 of the recess 300 in the upper sleeve. A lower nut 400 is threadably installed on the lower end 410 of the hinge pin. The helical compression spring is optional and is needed only when a single leaf hinge is employed, such as in a gate installation. While the spring may be employed to assist in keeping the hinge pin in an elevated (unlocked) position, the detent mechanism described below is sufficient for most applications.
Next, the outer surface 420 of a lower portion 430 of the hinge pin includes splines, gear teeth, or a shape or geometric cross-sectional configuration 440 that cooperates with the splined interior wall 190 of the lower sleeve 130 to prevent rotation of the hinge pin. It will be seen that when the hinge is pushed up into the unlocked position, no portion of the hinge pin splines engages the splines (or other topography or shape) to prevent pivotal rotation of the hinge.
The hinge pin further includes at least one, and preferably two, detent mechanisms, comprising first and second ball and spring combinations 450, 460, disposed in a through hole 470 drilled through the pin. A single spring may be employed with balls disposed at each end, and the balls are thus biased against the opposing sides of the interior portion of the female portion of the upper sleeve as the hinge pin travels through the upper sleeve. It will be seen that when the hinge pin is pushed down into the unlocked position (
In the illustrated exemplary embodiment, the hinge members are shown as conventional butt/mortise door hinges, each having a plurality of holes 480, 490, for securing the hinge member to a door and/or door frame, though countless other hinge styles and configurations may incorporate the inventive system disclosed herein.
Referring next to
In each of the second, third, and fourth preferred embodiments, the apparatus includes an upper sleeve portion 510, 610, 710, a lower sleeve portion 520, 620, 720, having a male element 530, 630, 730, and a hinge pin 540, 640, 740 with splines 550, 650, 750, disposed around its exterior circumference that engage splines 560, 660, 760 disposed on the interior wall of some portion of the lower sleeve when the pin is in the locked position (shown in all three views). The spring detents 570, 670, 770 prevent the pin from moving from its locked position. When pushed into the unlocked position, splines 580, 680, 780, at one end of the hinge pin engage splines 590, 690, 790 disposed in the upper sleeve portion.
The hinge assembly next includes a second hinge member 930 having a latch leaf portion 940 and an upper sleeve 950, the upper sleeve including a cylindrical upper female portion 960, a medial portion 970 and a lower female portion 980. The upper and lower female portions each have an interior diameter corresponding to the outer diameter of the male element of the lower sleeve. The medial portion has an interior wall 990 corresponding in shape and size with the interior wall 890 of the lower sleeve.
The latch leaf portion 940 of the second hinge member 930, unlike that of the leaf portion of the first hinge member, is U-shaped, not planar, with bends turning in a clockwise direction as viewed from above. In the locked position (
As will be appreciated from the foregoing, when the male element 900 of the lower sleeve 830 is inserted into the lower female portion 980 of the upper sleeve 950, the holes in the upper and lower sleeves become axially aligned and form a continuous bore into which a hinge pin 1040 may be inserted. The hinge pin includes a threaded upper end 1050, a cylindrical middle portion 1060, and a contoured lower portion 1070, the latter having an outside shape that conforms to the interior wall of the medial portion 970 of the upper sleeve and the interior wall 890 of the upper male element 900. The contoured lower portion 1070 is sized for very tight clearances from the interior walls of the medial portion and male element portion. The hinge pin further includes a round head sized for tight clearances from the interior diameter 880 of the lower female portion 910 of sleeve 830. This allows the hinge pin to slide freely within the lower female portion.
A helical compression spring 1090 is disposed in the upper female portion 960 of the upper sleeve, and when the hinge pin is inserted through the aligned lower and upper sleeves, it is threadably capped with a hinge pin cap 1200.
As can be seen best by referring to FIGS. 17 and 18A-18B, the hinge pin has a length such that the most elevated position for the pin brings the base of the head into contact with the shoulder defined by the changing diameters between the lower and upper female portions of the lower sleeve. As seen in
As shown in
As shown in
In this way, the locking hinge of the present invention gives a home owner either supplemental or replacement door lock protection. A door can be either temporarily or permanently locked using the inventive hinge. If an emergency were to arise necessitating the rapid unlocking of the door to allow ingress of persons from outside or egress of persons from inside the structure, the lock can be opened quite quickly with the simple press of a button (i.e., the hinge pin cap). Conversely, if the door were unlocked and an occupant felt the need to lock it urgently, it can be swung into the locked position in one swift move.
In relation to known conventional door hinges, a significant distinguishing feature of the inventive locking hinge resides in the effect of removing the hinge pin. In the case of the prior art, the hinges essentially separate when the hinge pin is removed, much to the consternation of any handyman who has tried to remove or hang a door. By contrast, the inventive locking hinge includes a male element that slips into a female element so as to prevent such a separation. Indeed, the combined hinge members provide a fully functional hinge even without the hinge pin installed. The hinge pin provides further stability, but its essential function is not to hold the hinge members together, but to provide a rapid locking/unlocking mechanism.
In an alternative expression 1300, shown in
As with all previous embodiments, the sixth preferred embodiment next includes a second hinge member 1440 having a latch leaf portion 1450 and an upper sleeve 1460, the upper sleeve including an upper female portion 1470, a choked down medial portion 1480 and a lower female portion 1420. The upper female portion may be cylindrical or have an alternative cross sectional shape. However, the lower female portion is cylindrical and has an interior diameter slightly larger than the outer diameter of the male element of the lower sleeve. The medial portion 1480 has an interior wall 1490 corresponding in shape and size with the locking surface of the hinge pin (described below).
The latch leaf portion 1450 of the second hinge member 1440 is L-shaped, with a stem 1500 integral with the upper sleeve 1460 and a single outboard bend or turn 1510 directed in a counterclockwise direction as viewed from above (see, e.g.,
The hinge pin employed in this embodiment departs from the design employed in the earlier embodiments. Rather than having a generally cylindrical cross-sectional shape, the pin has a generally square or rectangular cross-sectional shape, and only a portion of the hinge pin is cylindrical. Shapes other than square or rectangular may be employed for the purpose of defining the possible number of stop or lock positions available to the user when opening and closing the latch (which may be better appreciated by referring to
Lower sleeve 1400 includes a detent or recess 1640 in which knob 1600 is seated when in the locked position. Referring principally to
A stopper 1660 comprising a circular cap 1670 with an elongate finger 1680 is screwed onto the upper edge 1690 of hinge leaf 1320 with screws 1700 so as to prevent the two hinge members from separating. This may be fabricated from a metal identical to that of the hinge elements or from a different, harder material according to the anticipated uses for the locking hinge.
Unique to this embodiment, and as shown in
As will be readily appreciated, the present invention has nearly unlimited applications well beyond the simple installation on doors for occupied structures. Not only may it be employed for use on lids and closures of virtually any kind, but it can be used as the hinge element for planar members that pivot in position in relation to another planar member, ready examples being workbenches, shelves, partitioning walls, and the like. Other straightforward applications include boat hatches, gates, doors, tool and tackle box lids, and so forth. The possible applications are seemingly endless. This is made more clear by discussion of yet another preferred embodiment of the present invention, illustrated in various views from
Referring next to
Referring next to
The second barrel member 1716 includes a female recess 1748 into which male portion 1738 is inserted. It further includes a multi-sided center bore 1750 shaped and sized identically to that of the multi-side center bore disposed in the first barrel member, and a cylindrical bore 1752, which extends and opens to the exterior of the second barrel member. The inner edge 1754 of the second barrel member is adapted for seating on the shelf 1736 of the first barrel member, while the outer end 1756 is preferably, though not necessarily, planar.
In this preferred embodiment the hinge pin 1720 includes a first cylindrical portion 1758, a second cylindrical portion 1760, and a multi-sided medial portion 1762 disposed between the first and second cylindrical portions. The medial multi-sided medial portion 1762 has a cross-sectional shape identical to that of the multi-sided center bores 1742 and 1750 of the first and second barrel portions, though it is sized slightly smaller for a fit within the center bores with tight clearances. A helical compression spring 1764 is provided for installation around the second cylindrical portion.
In assembly, the helical compression spring 1764 is placed around the second cylindrical portion of the hinge pin or is simply placed in the bottom of the center bore 1742 of the first barrel member and the hinge pin is then inserted into the center bore of the first barrel member. The male portion 38 of the first barrel member is then inserted into the female recess 1748 of the second barrel member 1716 so that the first cylindrical portion 1758 of the hinge pin 1720 extends through the cylindrical bore 1752 of the second barrel member. The second barrel portion is provided with one or more threaded holes 1766 disposed at the level of the annular channel 1740 of the male portion 1738 of the first barrel member, and a locking screw 1768 is threadably into the one or more holes so as to engage the channel and capture the male portion within the female recess. The screws are tightened only enough to keep the barrel members coupled, but not so tight as to prevent free rotation of one barrel member in relation to the other.
Then, in assembly, when the sides of the multi-sided center bore of each of the first and second barrel members are brought into alignment, the spring 1764 will urge and upper portion of the medial multi-sided portion 1762 of the hinge pin into the multi-sided center bore of the second barrel portion and the first cylindrical portion 1758 will extend outwardly from the second barrel member, as seen in
When it is desired to rotate the wing elements in relation to one another (and thus any structure that may be affixed to the respective wing elements), the hinge pin is simply pushed inwardly, as shown in
Referring next to
Referring next to
Referring next to
In this implementation, rotation of the pivoting wing 1830 in relation to the fixed wing 1822 is accomplished by pushing the hinge pin 1848, the mechanics of which are described above in connection with the seventh and ninth preferred embodiments of the inventive locking hinge. However, because the span from the left to the right side assembly may be too long for many people to reach each hinge pin for release, at least one of the assemblies is provided with a trigger lock 1850, which includes a spring-actuated plunger 1852, which extends to lock hinge pin 1848 in the depressed (unlocked) position until it (the plunger) is itself depressed. Accordingly, while hinge pin 1848 is retained in the unlocked position, the user can move to the other assembly and depress the hinge pin in that assembly so that both hinges are in the unlocked position, and the extension panel 1846 can then be pivoted freely until a first stop position is reached, at which point the hinge pin not depressed by the trigger lock will click back into a locked position (provided, however, that the user has not himself or herself continued to depress the second hinge pin).
Referring next to
Referring next to
The second barrel member 1916 includes a cylindrical female recess or bore 1948 into which the cylindrically shaped male portion 1938 is inserted. It further includes a multi-sided center bore 1952 through its top, shaped and sized substantially identically to that of the multi-side center bore 1942 disposed in the cylindrical male portion 1938. The lower edge 1954 of the second barrel member is adapted for seating on the top shelf 1945 of the medial barrel member, while the outer end (or upper side) 1956 is preferably, though not necessarily, planar.
As will be appreciated, the recesses 1948 and 1931 in the upper and lower barrel members are substantially identical in their cylindrical dimensions, and the cylindrical lower male portion 1933 of the medial barrel is essentially dimensionally identical to the cylindrical male element 1938 that attaches to the medial barrel member 1935, such that the combination renders the medial barrel member essentially symmetrical about its upper and lower halves. In effect, it could be inverted and the lower male portion could insert into the recess 1948 of the upper barrel member 1916 and the cylindrical male element could insert into the recess 1931 in the lower barrel member 1912 without altering the operation or organizational features of the hinge.
It will be further appreciated that the precise means of affixing the cylindrical male element 1938 to the medial barrel member is a matter of design choice, insofar as a the cylindrical male threaded male neck is easily formed by machining the parts, but the attachment could be accomplished through welding, industrial adhesives, and so on. Further, the cylindrical male element could be provided with male threads that threadably screw into female threaded recess in the medial barrel member. Thus, the salient feature characterizing the combination medial barrel and cylindrical male element is the external and internal symmetry of the element between its upper and lower halves. Once the cylindrical male element is attached to the medial barrel, there is thus provided a medial barrel having upper 1938 and lower 1933 cylindrical male portions, each with an annular exterior groove 1937, 1940, and each with multi-sided center bore 1942, 1929, contiguous with a larger diameter center bore, 1942, 1942a, which is, in turn, contiguous with a larger diameter center bore 1949 through the body 1935 of the medial barrel member.
In this preferred embodiment the hinge pin 1920 is split into two distinct pieces, an upper pin 1920a and a lower pin 1920b. Each pin includes an outer cylindrical portion 1958a, 1958b, respectively, and an inner multi-sided portion 1962a, 1962b, respectively. The inner multi-sided portions 1962a, 1962b, have a cross-sectional shape identical to that of the multi-sided center bores 1929 and 1952 of the first and second barrel portions, respectively, as well as the multi-sided center bores 1942, 1929 of the cylindrical male element 1938 and the male portion of the medial barrel, respectively. The multi-sided portions of the lower and upper hinge pin are each are sized slightly smaller than the various multi-sided center bores for a fit within the center bores with generally tight clearances. The cylindrical portions have a smaller diameter than any open dimension of the multi-sided center bores, such that the cylindrical portions can rotate freely axially within any multi-sided center bore. A helical compression spring 1964 is provided for installation between the upper and lower pins and around the respective multi-sided portions. The pin is retained by and between rings 1963a, 1963b, integral or welded to the pins and disposed around each multi-sided portion.
In assembly, the medial barrel 1938 is dropped into the cylindrical bore 1931 of the first barrel portion 1912, and screw 1968b is screwed into threaded hole 1966b sufficiently to insert into annular groove 1937 so as to retain the medial barrel 1935 in the first barrel 1912. Lower pin 1920b is then dropped through the aligned center bores 1949, 1929, of the medial barrel and first barrel member, respectively, and helical compression spring 1964 is placed over the lower pin. The cylindrical portion 1958a of upper pin 1920a is then inserted through the cylindrical bore 1942a and multi-sided bore 1942 of the cylindrical male portion 1938, and the cylindrical male portion 1938 is then screwed onto the threaded male neck 1943 of the medial barrel 1935. This captures and slightly compresses the helical compression spring 1964 within the contiguous center bores 1949, 1942a, respectively, of the medial barrel 1935 and the cylindrical male element 1938. Male element 1938 is then inserted into the female recess or center bore 1948 in the underside of the second barrel member 1916, and screw 1968a is screwed into threaded hole 1966a sufficiently to insert into groove 1940 in male cylindrical element 1938, such that the cylindrical male element is retained in the second barrel member. The screws 1968a and 1968b are tightened only enough to keep the barrel members coupled to the medial barrel member, but not so tight as to prevent free rotation of either first or second barrel members in relation to the medial barrel and to one other.
When assembled each cylindrical portion of the upper and lower pins extends through its respective barrel member. Spring 1964 will urge both pins outwardly. If the pins are full extended and the multi-sided center bores 1949 and 1929 of the medial portion and lower barrel 1912 are aligned, and the multi-sided center bores 1942, 1952 of the cylindrical male element 1938 and upper barrel member 1916 are also aligned, neither barrel or wing may be rotated relative to the medial barrel or in relation to one another. Each pin is full extended in a locked position, as seen in
When it is desired to rotate the barrel and wing elements in relation to one another (and thus any structure that may be affixed to the respective wing elements), either or both upper and/or lower hinge pin 1920a, 1920b, is simply pushed inwardly, as shown in
It will be appreciated that the present invention in all of the above-described embodiments has nearly unlimited applications. It may be used on doors and gates in a well known manner, and it may be used on a tailgate extension, as described above. However, it is also well suited for use in providing selectively deployable workbenches, tables, shelves, or even beds, each mounted on a wall and having an undeployed configuration in which the surface (e.g., a panel) is laid substantially onto the plane of a vertical wall, and a deployed configuration, in which the panel is deployed 90 degrees in relation to the wall, such that it provides a surface on which to work, place items, sleep, and so forth. With barrels and wings made sufficiently robust, the installation can be used to support considerable weight.
From the foregoing, it can be seen that in its most essential aspects, this final embodiment is yet again a locking hinge, but this embodiment departs from the earlier described embodiments insofar as it makes possible both a plurality of fully locked configurations and a plurality of unlocked configurations, each involving movement of both barrels of the lock. It includes first and second barrel members, each having an affixed wing, a cylindrical female recess, and a multi-sided center bore; a medial barrel member disposed between said first and second barrel members and including center bore, a first cylindrical male portion rotatably inserted into said cylindrical female recess of said first barrel member, and a second cylindrical male portion rotatably inserted into said cylindrical female recess of said second barrel member, each of said first and second cylindrical male portions having a multi-sided center bore, wherein all of said center bores and said center bore of said medial barrel member are in axial alignment; first and second hinge pins, each having a cylindrical outboard portion and a multi-sided inboard portion, wherein the cross-sectional shape of said multi-sided inboard portion matches the shape of said multi-sided center bores, such that said multi-side inboard portions slidably insert through said multi-sided center bores with tight clearances; and a compression spring disposed in said center bore of said medial barrel member and between said inboard portions of said first and second hinge pins so as to urge said first and second hinge pins apart; wherein when said locking hinge is in a fully locked configuration, said multi-sided portion of said first hinge pin engages both said multi-sided center bore of said first male portion and said first barrel member and said multi-sided portion of said second hinge pin engages both said multi-sided center bore of said second male portion and said multi-sided center bore of said second barrel member; and wherein when said locking hinge is in an unlocked configuration, at least one or both of said first and second hinge pins is depressed such that its respective multi-sided portion is disengaged from the multi-sided center bore of the barrel member through which it is slidably inserted.
The above disclosure is sufficient to enable one of ordinary skill in the art to practice the invention, and provides the best mode of practicing the invention presently contemplated by the inventor. While there is provided herein a full and complete disclosure of the preferred embodiments of this invention, it is not desired to limit the invention to the exact construction, dimensional relationships, and operation shown and described. Various modifications, alternative constructions, changes and equivalents will readily occur to those skilled in the art and may be employed, as suitable, without departing from the true spirit and scope of the invention. Such changes might involve alternative materials, components, structural arrangements, sizes, shapes, forms, functions, operational features or the like.
Therefore, the above description and illustrations should not be construed as limiting the scope of the invention, which is defined by the appended claims.
The present application is a continuation-in-part of U.S. patent application Ser. No. 12/985,573, filed Jan. 6, 2011 (Jan. 6, 2011); which is a continuation-in-part of U.S. patent application Ser. No. 12/708,397 (now issued U.S. Pat. No. 8,359,709), filed Feb. 18, 2010 (Feb. 18, 2010), which claims the benefit of U.S. Provisional Patent Application Ser. No. 61/153,585 filed Feb. 18, 2009 (Feb. 18, 2009); and further claims the benefit of U.S. Provisional Patent Application Ser. No. 61/316,963, filed Mar. 24, 2010 (Mar. 24, 2010); and still further claims the benefit of U.S. Provisional Patent Application Ser. No. 61/641,260, filed May 1, 2012 (May 1, 2012).
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Number | Date | Country | |
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61316963 | Mar 2010 | US | |
61641260 | May 2012 | US | |
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Number | Date | Country | |
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Parent | 12985573 | Jan 2011 | US |
Child | 13839905 | US | |
Parent | 12708397 | Feb 2010 | US |
Child | 12985573 | US |