This document concerns an invention relating generally to locking and swinging hinge mechanisms, and more specifically to locking and swinging hinge mechanisms well suited for use in medical settings, such as for positioning lateral thoracic pads to the seat backs of wheelchairs.
Wheelchairs are often provided with lateral thoracic pads to support the sides of occupants/patients seated in the wheelchairs. It is difficult, however, for a user to enter and exit the wheelchair when a pair of support pads is positioned to support the user's sides when seated. Accordingly, support pads preferably are able to swing out to allow patients to better clear the support pads when entering or exiting the wheelchair. This functionality is generally achieved by securing the support pad to a hinge mechanism. The hinge mechanism is generally secured to the seat back of the wheelchair using a suitable hardware assembly, and allows the pad to swing into position to support the patient, and out of the way to allow the patient to enter and exit the wheelchair.
Prior devices include hinges attached via brackets to the seat back of a wheelchair. Some devices, such as the one disclosed by U.S. Pat. No. 5,362,082, have a hinge device attached to the back of a wheelchair by a bracket. Such hinges are considered “side opening” because they are placed at or near the sides of the wheelchair back. This is a disadvantage in the wheelchair industry, particularly when the back of the wheelchair needs to be adjusted to be placed between the push rods of the wheelchair, as is often the case when the wheelchair occupant needs to be moved. The side opening hinges block movement of the wheelchair back. Also, prior art hinges tend not to be sufficiently strong and durable to withstand the rigors of medical use. What is needed is a versatile hinge mechanism that is strong and compact.
The invention, which is defined by the claims set forth at the end of this document, is directed to hinge mechanisms well suited for medical settings which at least partially alleviate the aforementioned problems. A basic understanding of some of the features of preferred versions of the invention can be attained from a review of the following brief summary of the invention, with more details being provided elsewhere in this document. To assist in the reader's understanding, the following review makes reference to the accompanying drawings (which are briefly reviewed in the “Brief Description of the Drawings” section following this Summary section of this document).
Referring initially to
Referring to
The hinge mechanism 12, hardware assembly, and other components are further discussed below. The compact locking hinge mechanism 12 is strong, versatile, durable, and easy to use. It is reliable enough to withstand the day-to-day riggers experienced by medical hardware. Further advantages and features of the invention will be apparent from the remainder of this document in conjunction with the associated drawings.
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Referring to
Referring to the hinge mechanism 12 shown in
Referring again to
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Referring also to the assembled hinge mechanism 12 in
The lock plate 5, having a general L-shape, includes locking flange 122 extending from lock plate base 120, the lock plate base 120 having a lock plate base aperture 121 formed therein. The locking flange 122 is configured to be complementarily receivable through the locking aperture 124 and into the barrel locking grooves 116, 118 (as assembled in the drawings, the locking flange 122 is receivable in locking groove 118). The lock plate 5 is inserted in the secondary valley 57 of the frame bracket 1 as defined by the secondary and tertiary flanges 56, 58. Once the lock plate 5 is positioned between the secondary and tertiary flanges 56, 58, a locking fastener 7B is inserted (from below the tertiary flange 58) through the tertiary flange aperture 104 and the lock plate base aperture 121, and into the actuation rod 4 (through the end of the actuation rod 4 opposing the end of the actuation rod 4 in which the rod fastener 7A is inserted).
Once the rod fastener 7B is screwed into the actuation rod 4 (and the barrel 2 is secured to the frame bracket 1), a portion of the locking flange 122 is positioned in locking aperture 124 of the secondary flange 56, fixing the angle of the lock plate 5 with respect to the secondary flange 56 (and prohibiting it from rotating with respect thereto). That is, the lock plate 5 does not rotate with respect to the frame bracket 1 as the barrel 2 is rotated with respect to the frame bracket 1. The barrel 2 within an assembled hinge mechanism 12 can rotate about its long axis when button 6 is sufficiently pressed down, further compressing the spring 10 and bringing the button 6 closer to the primary flange 54 (spring 10 biases the button 6 away from the primary flange 54). When the actuation rod 4 (and thus the lock plate 5) is sufficiently pushed down (by sufficiently pressing down on button 6), the locking flange 122 can exit the locking groove 118. When the button 6 is pressed, the lock plate 5 can descend until the button 6 comes in contact with the primary flange 54. The locking flange 122 is prevented from retracting from the locking aperture 124 because the height of the lock plate 5 is preferably at least as great as the maximum distance traveled by the button 6 when pressed downwards from its unpressed state.
With the locking flange 122 disengaged from the locking groove 118, the barrel 2 is free to rotate about its long axis. Button 6 remains in a “down” position (even with no force being applied on button 6 in the direction of the primary flange) and barrel 2 remains rotatable as long as the locking flange 122 cannot enter locking groove 118. The lock plate 5 tends to move (upward) in the direction of the primary flange 54 because of the spring-biasing provided by the spring 10, but the locking flange 122 abuts the barrel 2 and prevents the actuation rod 4 from retracting upward farther away from the tertiary flange 58 (prohibiting the button 6 from returning to its “up” position). While locking aperture 124 is out of alignment with the barrel locking groove 118 (and the locking flange 122 is thus abutting the barrel 2, unable to enter the barrel locking groove 118), the button remains “down” and the barrel 2 is rotatable. The button 6 can return to its “up” position to lock the hinge mechanism 12 into position when flange 122, locking aperture 124, and locking groove 118 are aligned. That is, the barrel 2 will only rotate until the locking flange 122 is aligned with the barrel locking groove 118 (or the barrel 2 locking groove 116 if the barrel 2 is inserted into the frame bracket 1 in an inverted orientation). Once the locking flange 122 of the lock plate 5 is aligned with the barrel locking groove 118, the locking flange 122 enters the barrel locking groove 118, locking the barrel 2 in position and preventing it from rotating about its axis (until the button 6 is again pressed to retract the locking flange 122 from the barrel locking groove 118).
A cover 9 can be placed over the space between secondary and tertiary flanges 56, 58 by fitting over the tertiary flange 58 and a portion of the L-shaped bracket base 62. The cover 9 can be used to protect against dirt and unwanted objects that could otherwise enter the space between the secondary and tertiary flanges 56, 58 and interfere with the locking mechanism. The cover 9 also enhances safety by preventing fingers or other objects from becoming pinched or trapped between the lock plate 5 and the secondary flange 56.
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It should be understood that various terms referring to orientation and position are used throughout this document—for example, “down” (as in “pressing down on button 6”), “below” (as in “from below the tertiary flange 58”), and “upward” (as in “retracting upward”)—are relative terms rather than absolute ones. Such terms should be regarded as words of convenience, rather than limiting terms.
Various preferred versions of the invention are shown and described above to illustrate different possible features of the invention and the varying ways in which these features may be combined. Apart from combining and connecting the different features of the foregoing versions in varying ways, other modifications are also considered to be within the scope of the invention. Following is an exemplary list of such modifications.
For example, the tertiary flange 58 need not extend from the L-shaped bracket base 62. Instead, the U-shaped bracket base 60 may elongated so that the tertiary flange 58 could extend directly from the elongated U-shaped bracket base 60 without the need for the L-shaped bracket portion 52. However, the exemplary L-shaped bracket portion 52 discussed above may be used to strengthen the locking hinge mechanism 12 by reinforcing the frame bracket 1.
Also, actuation of the hinge mechanism 12 is not limited to a configuration that uses the button 6 and spring 10 but rather can be actuated via other mechanisms that push the actuation rod 4. The hinge mechanism 12 can, for example, be actuated using pneumatic cylinders and/or hydraulic pistons. The actuation rod 4 could (for example) be a pneumatic cylinder shaft or hydraulic piston shaft.
Additionally, the tertiary flange 58 can be modified to serve as a barrier to the descending lock plate 5 when the button 6 is pressed. That is, if the tertiary flange aperture 104 is eliminated from the tertiary flange 58, the lock plate 5 would not be able to descend if the lock plate base 120 comes in contact with the modified tertiary flange. This could be used as a mechanism to prevent the locking flange 122 from retracting from the locking aperture 124 if the height of the lock plate 5 is at least as great as the distance between the secondary flange 56 and the modified tertiary flange.
Moreover,
Further, the upper and lower barrel mounting apertures 112, 114 need not extend the entire width of the cylindrical barrel 2 between opposing sides thereof. The barrel mounting apertures 112, 114 may instead extend through the barrel 2 at any suitable angle and to any suitable degree to support fasteners therein.
Furthermore, although the hardware assembly in the figures is appropriate for modular seat backs of wheelchairs, the hinge mechanism 12 can be secured to any structure or device having any configuration. To engage other types of wheelchairs, for example, the interface bracket 25 can be modified to accommodate flat seat backs by making the interface bracket rear and front flanges 25A, 25C substantially parallel with each other (that is, making the interface bracket base 25B perpendicular to both the interface bracket rear and front flanges 25A, 25C). Alternatively or additionally, the interface bracket 25 can be split into two or more parts having, for example, two L-shaped interface bracket portions (with optional apertures formed therein), the L-shaped interface bracket portions securable to each other in various configurations to accommodate seat backs with different dimensions (using, for example, fasteners extending through one of several selectable apertures formed in the interface bracket portions). For a flat seat back, the L-shaped interface brackets could be secured to each other to provide rear and front flanges that are parallel with each other (and perpendicular to a bracket base). The rear and front flanges could be positioned at the rear and front of a flat seat back, respectively, when secured to a flat seat back.
It should be understood that the versions of the invention described above are merely exemplary, and the invention is not intended to be limited to these versions. Rather, the scope of rights to the invention is limited only by the claims set out below, and the invention encompasses all different versions that fall literally or equivalently within the scope of these claims.
This application claims priority under 35 USC §119(e) to U.S. Provisional Patent Application 61/428,612 filed Dec. 30, 2010, the entirety of which is incorporated by reference herein.
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