This Application is a Continuation application of International Application PCT/AU2010/000222, filed on Feb. 26, 2010, which in turn claims priority to Australian Patent Applications No. AU 2009904672, filed Sep. 25, 2009 and AU 2009900866, filed Feb. 27, 2009, all of which are incorporated herein by reference in their entirety.
The present invention relates to a locking mechanism for application in devices that can be opened with a key, such as padlocks.
Many products employ a locking mechanism in which unauthorised access is prevented unless the person trying to access the product has an appropriate key device. The most common locking mechanism available is the pin tumbler mechanism used on standard cylinder locks. While this mechanism is relatively easily produced, its workings are well known and it is susceptible to a number of known techniques such as picking, bumping, raking and drilling.
The present invention is aimed at providing an improved locking mechanism which includes improved resistance to the abovementioned techniques. The locking mechanism of the present invention is also aimed at providing a relatively simple mechanical lock which allows for a large number of key permutations.
A further issue relates to the ability of security staff in locations such as airports to be able to access an item of luggage that has been secured with a locking device. It is common for random checks to be made of luggage and locking devices securing inspected luggage are generally opened by simply cutting a shackle of the lock with a pair of bolt cutters. The present invention relates also to a locking mechanism for use on a locking device such as a padlock that allows the device to be opened by common tools such as bolt cutters, allows the device to then be re-locked after opening and provides also a visual indication that the locking device has been opened for inspection.
According to one aspect of the present invention there is provided a locking mechanism comprising:
Preferably the locking mechanism further comprises:
Preferably the shackle can be opened from the secondary closed position by operation with the key and the shackle can then be removed from the housing for replacement.
Preferably the first side of the shackle is longer than the second side and the primary latch member is slidable in a slot in the housing in a direction perpendicular to that of the first side of the shackle such that when the shackle moves to the primary closed position, a first end of the primary latch member is received in a first notch in the first side of the shackle adjacent the end thereof.
The primary latch member preferably includes a primary latch spring arranged in the slot to bias the primary latch member to move towards the first side of the shackle. In one embodiment, the first notch includes tapered sides such that when the shackle slides from the primary closed position, the primary latch member can ride up out of the first notch.
Further, a slide member is preferably provided, the slide member being moveable between a first locked position and a second unlocked position by insertion of the key into the housing and wherein in the first locked position the slider engages with the primary latch member to prevent the primary latch member moving out of the first notch, thereby preventing the shackle moving to the primary open position.
In a preferred embodiment, the slide member comprises a slidable bar, the first end of which engages with a distal end of the second side of the shackle when moving to the second unlocked position to move the shackle towards the primary open position.
Preferably the second end of the bar engages with the primary latch member in the primary closed position to prevent movement of the primary latch member out of the first notch.
The locking mechanism may further comprise:
In one embodiment the housing includes first and second end walls and first and second side walls and the first end wall includes first and second recesses for receiving the first and second sides of the shackle. The first recess may be located adjacent the second side wall, the second recess adjacent the first side wall and the port located in the second side wall.
Preferably the bar is located adjacent the first side wall being collinear with the second side of the shackle and the first side wall is provided with a key slot for receiving the key to engage with and release the bar from the locked position to the unlocked position. A shackle retainer is preferably provided to retain the severed shackle in the housing.
In a preferred embodiment, the shackle retainer comprises a flexible strip of material, a first end of which is secured inside the housing and a second end of which rests against the first side of the shackle in a thinned portion thereof such that when the severed shackle moves outwardly of the housing, the second end engages with the edge of the thinned portion to prevent complete removal of the shackle from the housing.
In accordance with a second aspect of the present invention, there is provided a locking mechanism comprising:
The slide member preferably comprises a bar that passes through the openings. Preferably each of the wafers is located in a slot in the housing and a wafer spring is provided between a first end of the slot and the associated wafer such that engagement of the wafers by the key compresses the wafer springs.
In one embodiment, each wafer comprises a generally flat rectangular plate and each opening extends along at least a portion of the length thereof. The key preferably comprises a flat card and the engaging portions comprise cut out portions each set back a distance from a first edge of the key such that the each wafer is moved a preset distance by the respective cut out portion to align the openings in the wafers.
In one embodiment, the locking mechanism is provided on a padlock comprising: a housing;
There is preferably provided a first notch in the first side of the shackle and a primary latch member such that an end of the primary latch is received in the first notch when the shackle is in the closed position and the bar engages with the primary latch member when in the locked position to prevent the primary latch member moving out of the first notch, thereby preventing the shackle moving to the open position.
Preferably the primary latch member includes a primary latch spring arranged in the slot to bias the primary latch member to move towards the first side of the shackle. Preferably first notch includes tapered sides such that when the shackle slides from the primary closed position, the primary latch member can ride up out of the first notch.
The invention will now be described, by way of example, with reference to the following drawings:
a is a front view of a padlock and key utilising the locking mechanism of present invention in the primary open position;
b is an upper perspective view of the padlock and key of
Referring to Figures there is shown a first embodiment of a locking mechanism 10 for use on a lockable device having a securing member moveable between a locked condition and an unlocked condition. In the embodiment shown, the locking device comprises a padlock 12 and the securing member comprises a shackle 14 moveable between an open position and a closed position. It will be appreciated that while the locking mechanism 10 has been shown in a padlock, the locking mechanism may be applied to other lockable devices.
The padlock 12 comprises a relatively flat housing 16. The housing 16 includes an outer frame comprising first and second parallel side walls 21 and 22 interconnected by first and second parallel end walls 25 and 27 at opposite ends thereof. A first cover member 18 is provided to extend between the first and second side walls 21 and 23 and the first and second end walls 25 and 27 on a first side thereof. A second cover member 20 is provided to extend between the first and second side walls 21 and 23 and the first and second end walls 25 and 27 on a second side thereof.
The locking mechanism 10 of the present invention is opened with a relatively flat key 22. The key 22 in the embodiment shown comprises a rectangular card having a first edge 24 which can be received in key slot 26 in the padlock 12. In the embodiment shown, the key slot 26 is located in the first side wall 21. The shackle 14 extends outwardly from the first end wall 25.
The locking mechanism 10 includes a plurality of lock wafers 28 within the housing 16. The lock wafers 28 are generally flat rectangular plates mounted in slots 30 in the housing such that the wafers 28 may slide longitudinally within the slots 30. Associated with each wafer 28 is a wafer spring 32. The wafer springs 32 are provided in each slot between a lug 29 provided on the associated wafer 28 and first end of the slot 30 such that when a wafer 28 is moved towards the first end of the slot 30, the wafer 28 compresses the wafer spring 32.
The key slot 26 is arranged such that when the first edge 24 of the key 22 is inserted into the key slot 26, the first edge 24 engages with the wafers 28, moving the wafers 28 towards the first end of the slots 30. The first edge 24 of the key 22 includes a plurality of engaging portions 34, each engaging portion being associated with one of the wafers 28. The engaging portions 34 are each set back a distance from the edge 24 of the key 22 such that the wafers 28 are each moved a preset distance by the key 22 when the key 22 is inserted.
In the embodiment shown, the engaging portions 34 comprise cut out portions in the first edge 24. In an alternative embodiment (not shown), the engaging portions may comprise protrusions provided on the surface of the card adjacent the first edge 24.
Each of the wafers 28 includes an opening 36 (as best seen in
The shackle 14 comprises a first side 44 received in a first recess 45 in the housing 16 and a second side 46 received in a second recess 47 in the housing 16. The first and second sides 44 and 46 each comprise an elongate member and are joined by a U-shaped interconnecting portion 48. The first recess 45 extends through the length of the housing 16 from the first end wall 25 to the second end wall 27.
The first side 44 of the shackle 14 is longer than the second side 46 such that the first side 44 extends further through the housing 16 than the second side 46. The second recess 47 and therefore the second side 46 of the shackle 14 is collinear with the bar 40 such that, in use, the second side 46 of the bar 40 can contact a first end 50 of the bar 40 when the shackle 14 moves to the closed position.
In the closed configuration, both of the first and second sides 44 and 46 are received in the respective recesses 45 and 47. In the open configuration, the shackle 14 slides away from the housing 16 and the second side 46 exits the second recess 47 such that the shackle 14 is open in the manner of a standard padlock.
A primary latch member 52 is provided in the housing 16 to engage with the first side 44 of the shackle 14 such that the primary latch member 52 can hold the shackle 14 in a primary closed position. The primary latch member 52 is slidable in a slot 54 in the housing 16 in a direction perpendicular to that of the first side 44 of the shackle 14. The primary latch member 52 includes a primary latch spring 58 provided to bias the primary latch member 52 to move towards the first side 44 of the shackle 14. When the shackle 14 moves to the primary closed position, a first end of the primary latch member 52 is received in a first notch 56 in the first side 44 of the shackle 14 adjacent the end thereof.
The first notch 56 includes tapered sides such that when the shackle 14 slides from the primary closed position, the primary latch member 52 can ride up out of the first notch 56. The bar 40 however is arranged to prevent the primary latch member 52 from sliding away from the first side 44 of the shackle 14 when in the primary closed position.
The bar 40 and the primary latch member 52 interact to allow the shackle 14 to move back and forth between a primary open position (as shown in
As also shown in
The shackle 14 can be moved back to the primary open position by insertion of the key 22. The engaging portions 34 of the key 22 engage with the wafers 28 and move the wafers 28 by the correct distances such that the openings 36 therein align with the bar 40. The raised portions 42 are then free to move through the openings 36. The key 22 also engages in the key slot 26 with a slider spring 62 that in turn engages with the bar 40. The insertion of the key 22 into the key slot 26 thereby acts on the bar 40 to move it towards the end 61 of the second side 46 of the shackle 14. It is noted that the slider spring 62 also acts against the endmost wafer 28 to form the function of the wafer spring for that wafer.
The movement of the bar 40 towards the shackle 14 releases the primary latch member 52 so that it is free to ride up out of the first notch 54 and release the shackle 14 and the first end 50 of the bar 40 engages with the distal end 61 of the second side 46 of the shackle 14 to move the shackle 14 towards the primary open position.
The housing 16 of the padlock 12 includes a port 65 through which a portion of the first side 44 of the shackle 14 is exposed. The port 65 is provided such that the first side 44 of the shackle 14 can be severed with an appropriate tool, such as bolt cutters, thereby releasing the shackle 14 from the primary closed position to a secondary open position. The locking mechanism 10 is also provided with a secondary latch member 66 for securing the shackle 14 when moved from the secondary open position to a secondary closed position.
The port 65 is provided such that the first side 44 of the shackle 14 can be severed adjacent the first notch 56 such that the portion of the first side 44 having the first notch 56 is retained and the remainder of the shackle 14 is then free to move to the second open position (as can be seen in
A shackle retainer 68 is provided to prevent the severed shackle 14 from completely exiting the housing 16. The shackle retainer 68 comprises a flexible strip of material, a first end of which is secured inside the housing 16 and a second end of which rests against the first side 44 of the shackle 14. The second end engages with the first side 44 in a thinned portion 70 thereof such that when the severed shackle 14 moves outwardly of the housing 16, the second end engages with the edge of the thinned portion 70 to prevent complete removal of the shackle 14 from the housing 16 (as shown in
The secondary latch member 66 comprises an elongate member slidably located in a slot provided extending between the first and second sides 44 and 46 of the shackle 14 adjacent the first end wall 25 of the housing 16. In the primary open and closed configurations, the secondary latch member 66 is adjacent the second side 46 of the shackle 14 and includes a cut out portion 72 provided such that the second side 46 of the shackle slides through the cut out portion 72. When the second side 46 has passed through the cut out portion 72, the secondary shackle member 66 is prevented from sliding towards the first side 44 of the shackle 14.
A secondary latch spring 74 is provided in engagement with a transverse end portion 76 provided extending from the first end 50 of the bar 40. Movement of the bar 40 away from the shackle 14 when moving to the primary closed position thereby moves the secondary latch spring 74 such that it engages with the secondary latch member 66 applying a force to move the secondary latch member 66 towards the first side 44 of the shackle 14. As the second side 46 of the shackle 14 is received in the cut out portion 72 however, the force of secondary latch spring 74 does not move the secondary latch member 66.
When the shackle 14 has been severed, the bar 40 is still in the locked position. When the shackle 14 moves out of the housing 16, the second side 46 thereof disengages from the cut out portion 72. The secondary latch member 66 is therefore moved towards the first side 44 of the shackle 14 to engage therewith. A second notch 78 is provided in the first side 44 of the shackle 14 such that the second notch 78 is out of the housing 16 when the shackle 14 is in the secondary open position. The shackle 14 can therefore be pushed back into the housing 16 and the secondary latch member 66 engages with the second notch 78 to hold the shackle 14 in the secondary closed position (as can be seen in
From the secondary closed position, inserting the key 22 as described above allows the bar 40 to move towards the shackle 14 again. This motion acts on the secondary latch spring 74 to move it such that it pulls the secondary latch member 66 out of the secondary closed position (as shown in
A replacement shackle 14 can then be inserted by sliding the first side thereof into the first recess 45 as shown in
In use, the padlock 12 can be operated to lock and unlock in a standard manner. The shackle is moved to the primary closed position by pushing it into the housing 16 in a normal manner and unlocked to the primary open position by inserting the key 22 as described previously.
If it is necessary for the padlock to be opened by someone without the key 22, such as a security staff member in an airport, that person can clip the shackle 14 through the port 65. The shackle 14 will then move to the secondary open position, allowing access to luggage secured by the padlock 12. The padlock can then still be closed by pushing the shackle 14 back into the housing to the secondary closed position. From this position, the owner of the padlock can not only still open the padlock 12 with the key 22 but has a visible indication that the padlock has been opened by the visibly severed shackle 14 in the port 65. When opened again by the owner with the key 22, the severed shackle 14 can also be replaced as described to return the padlock 12 to the original working configuration.
It will be readily apparent to persons skilled in the relevant arts that various modifications and improvements may be made to the foregoing embodiments, in addition to those already described, without departing from the basic inventive concepts of the present invention.
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---|---|---|---|
2009900866 | Feb 2009 | AU | national |
2009904672 | Sep 2009 | AU | national |
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Number | Date | Country | |
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20120011909 A1 | Jan 2012 | US |
Number | Date | Country | |
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Parent | PCT/AU2010/000222 | Feb 2010 | US |
Child | 13218618 | US |